INTERNAL COATING MACHINES

INTERNAL COATING MACHINES

CONTENTS PRODUCT RANGE 04 INTERNAL COATING AEROSOL CANS AND BEVERAGE BOTTLES Parts to be coated Spray guns / Spray process 06 HIL-94 Functionality meets design 08 HIL-56 From the Sprimag ECOMPACT series 10 DIT Internal drier for cans Eco-friendly drying 11 MATIC lubrication device For highest reliability and cost minimization HIL-94 HIL-56 HIL-60 / 62 Internal coating / wet coatings Internal coating / wet coatings Internal coating / wet coatings Aerosol cans / bottles Aerosol cans / bottles up to 250 20 76 70 280 9 / 3 times up to 180 20-66 70-270 6 / 3 times 4 / 2 times Tubes up to 200 10-50 70-250 9 / 3 times 12 INTERNAL COATING, TUBE LATEXING COLLAPSIBLE TUBES 14 HIL-60 / 62 For high-speed in the collapsible tube production 16 HIL-46 From the Sprimag ECOMPACT series 18 TGO / TIT For optimum tube stiffness and coating polymerization 20 TGA-200 Precise latexing in an expendable machinery concept 21 TGA-250 Solid technology without size parts HIL-46 Internal coating / wet coatings Tubes up to 180 10-50 70-220 6 / 3 times TGA-200 Tube latexing Tubes up to 270 10 50 70 220 2 or 3 TGA-250 Tube latexing Tubes up to 250 10 50 70 220 2 HIL-34 HIL-05 Internal coating / wet coatings Internal coating / wet coatings Beverage cans 350 52-85 85-180 Beverage cans and bottles 300 (up to 800 in short stroke operation) 3/ 3 times 2 / 2 times 52-66 120-260 9 / 1 time 22 INTERNAL COATING BEVERAGE CANS 24 HIL-34 High reliability for high capacity 26 HIL-05 Combines speed and stroke movement Parts to be tested LRP-20 Leak detection Aluminum tubes up to 200 10-50 70-220 20 Testing heads LRP-30 Leak detection Aerosol cans up to 250 22-66 65-280 30 28 INSPECTION MACHINES AEROSOL CANS + COLLAPSIBLE TUBES 30 LRP-20 20 stations for long cycle times 32 LRP-30 Testing precision and optimal line integration combined Parts to be tested 34 CIM-12 Camera-based end-of-line inspection for monobloc aerosol cans CIM-12 End-of-line inspection Aerosol cans up to 250 22-66 max. 300 3

AEROSOL CANS AND BEVERAGE BOTTLES INTERNAL COATING INNOVATIVE SOLUTIONS ARE FOCUSED The name Sprimag enjoys a superb reputation in the international collapsible tubes and aerosol cans industry. For over 70 years, qualified engineers and technicians have concentrated on internal coating. Customer design requirements stand thereby always as a top priority. Permanently increasing demands for increased output require the continuous implementation of new ideas. 4 5

AEROSOL CANS AND BEVERAGE BOTTLES INTERNAL COATING HIL-94 FUNCTIONALITY MEETS DESIGN The impressive features of the new internal coating machine HIL-94 for aerosol cans and bottles include high machine performance and optimal maintenance friendliness in combination with a new design. The maximum line speed of the HIL-94 is trendsetting: up to 250 cans per minute can be precisely internally coated. Low vibration due to solid mechanical design Individual vacuum circuit for machine infeed and outfeed Increased user comfort by direct electropneumatic control of the spray guns by HMI Shorter cleaning times by optimized exhaust performance Height adjustable and horizontally moveable control panel Combinations with different internal coating drier options (1, 2 or 3 rows) Manufactured in accordance with the ATEX regulations Additional lacquer supply Cleaning device for spray gun extensions Energy optimizing system and vacuum control Second spray arm with full spraying equipment assembly Can bottom suction device RFID-access verification system to organize access authorizations Division of spray gun groups into separately controlled circuits Quick and easy size part changing Automatic part ejection during production process (single or group pre-set) Internal coating / wet coatings Parts to be coated Aerosol cans / bottles Spray guns / Spray process up to 250 20 76 70 280 9 / 3 times Proven transfer concept by combined transfer drum to the internal drier Modern and intuitive HMI 6 7

AEROSOL CANS AND BEVERAGE BOTTLES INTERNAL COATING HIL-56 FROM THE SPRIMAG ECOMPACT SERIES The HIL-56 aerosol can internal coating machine impresses with its cost-, space- and energy-optimized coating concept. The internal coating machine, which is based on standard assemblies, is enhanced by an energy- optimized internal coating drier. Compact machine design Machinery speed up to 180 cans per minute Triple coating on 6 spray guns Separate servo drives for stroke and transport movement Proven quick-change system for size parts, compatible with HIL-64, HIL-70, HIL-94 Automatic part ejection during production process Machine dimensions adjusted to integrate in older production lines Manufactured in accordance with the ATEX regulations Additional lacquer supply Cleaning device for spray gun extensions Energy optimizing system and vacuum control Second spray arm with full spraying equipment assembly Can bottom suction device RFID-access verification system to organize access authorizations Division of spray gun groups into separately controlled circuits Flexible infeed concepts Internal coating / wet coatings Parts to be coated Aerosol cans / bottles up to 180 20-66 70-270 Spray guns / Spray process 6 / 3 times 4 / 2 times 6 / 4 spray gun holders with quickchange infeed system Compact servo drive concept with seperate servo drives for stroke and transport movement and good accessibility for maintenance V2A cabinet for air extraction with user-friendly accessibility 8 9

AEROSOL CANS AND BEVERAGE BOTTLES INTERNAL DRIER + CHAIN LUBRICATION SYSTEM DIT INTERNAL DRIER FOR CANS ECO-FRIENDLY DRYING MATIC LUBRICATION DEVICE FOR HIGHEST RELIABILITY AND COST MINIMIZATION The internal drier for cans DIT is suitable for all Sprimag internal coating machines in the field of aerosol cans and beverage bottles. The temperature profile is adapted to the optimal coating polymerization and thus provides with a high degree of cure for best coating results. The MATIC chain lubrication system can be optionally integrated with all Sprimag internal driers up to a drying temperature of 300 C. With the use of the fully automatic chain lubrication system in combination with Sprimag special chain oil operating reliability is guaranteed, costs are minimized and an extended chain life achieved. 1-, 2- or 3-row transport chain with baskets Reduced wearout of the transport chain and the chain wheels by cardan-based drive system Chain tensioner with weight, electronically monitored Easy accessibility to the drier interior due to large doors Quadruple door lock Isolated doors with special door hinges for synchronized door closing Large outer doors with smooth surface on the oven s front and rear sides Quick and easy removal and reassembly of the shafts and chain wheels in case of service Cost reduction through minimum lubricant quantity No uncontrolled spraying of the lubricant during relubrication Lubrication during the production process Required chain lubrication interval is ensured Precise lubricant supply by special lubrication sprockets with cycled lubricant output 10 11

COLLAPSIBLE TUBES INTERNAL COATING, TUBE LATEXING MORE THAN 70 YEARS EXPERIENCE Sprimag stands for competent comprehensive solutions in the internal coating of aluminum tubes. For decades our employees have developed the benchmarks in this area. New technologies and functionalities increase the production efficiency of our units continuously and additionally optimize their availability. 12 13

COLLAPSIBLE TUBES INTERNAL COATING, TUBE LATEXING HIL-60 / 62 FOR HIGH-SPEED IN THE COLLAPSIBLE TUBE PRODUCTION The HIL-60 / 62 is the proven coating machine from Sprimag for the internal coating of collapsible tubes at the highest level. Production speed of the HIL-60 / 62 is up to 200 tubes per minute with 1- and 2-row design of the annealing and drying ovens. The entire diameter range of aluminum tubes from 10 to 50 is covered. According to requirements, the machine may be supplied with or without an intermediate drier. The triple coating is carried out by 9 spray guns. Separate servo drives for stroke and transport movement Monitored electromagnetic spray valves Proven quick-change system for size parts Automatic part ejection during production process Interior covers made out of stainless steel for easy cleaning Manufactured in accordance with the ATEX regulations Additional lacquer supply Cleaning device for spray gun extensions Energy optimizing system and vacuum control Second spray arm with full spraying equipment assembly Suction device for tubes without membrane RFID-access verification system to organize access authorizations Division of spray gun groups into separately controlled circuits Flexible infeed concepts Quick-change system for size parts Parts to be coated Spray guns / Spray process Internal coating / wet coatings Collapsible tubes up to 200 10-50 70-250 9 / 3 times Flexible infeed concepts Spray cabin with optional cleaning device 14 15

COLLAPSIBLE TUBES INTERNAL COATING, TUBE LATEXING HIL-46 FROM THE SPRIMAG ECOMPACT SERIES The HIL-46 internal coating machine for collapsible tubes impresses with its cost-, space- and energyoptimized coating concept. The internal coating machine, which is based on standard assemblies, is enhanced by energy- optimized system components, such as annealing furnaces and internal coating driers. Compact machine design Machinery speed up to 180 tubes per minute Triple coating on 6 spray guns Separate servo drives for stroke and transport movement Proven quick-change system for size parts Automatic part ejection during production process Installation dimensions adjusted to older production facilities Manufactured in accordance with the ATEX regulations Additional lacquer supply Cleaning device for spray gun extensions Energy optimizing system and vacuum control Second spray arm with full spraying equipment assembly Suction device for tubes without membrane RFID-access verification system to organize access authorizations Division of spray gun groups into separately controlled circuits Flexible infeed concepts Internal coating / wet coatings Parts to be coated Spray guns / Spray process Collapsible tubes up to 180 10-50 70-220 6 / 3 times User-friendly concept of the spray cabin interior despite of compact machine design Optimal accessibility to the entire machine interior Compact servo drive concept with separate servo drives for stroke and transport movement and good accessibility for maintenance 16 17

COLLAPSIBLE TUBES ANNEALING OVEN TGO + INTERNAL DRIER TIT TGO / TIT FOR OPTIMUM TUBE STIFFNESS AND COATING POLYMERIZATION Before the internal coating, the tubes are transported through the annealing oven TGO for softening. After the internal coating, the tubes are transfered into the 1- or 2-row drier TIT. The temperature profile is adapted to the optimal coating polymerization and provides a high curing level for best coating results. 1- or 2-row transport chain with baskets Reduced wearout of the transport chain and the chain wheels by cardan-based drive system Chain tensioner with weight, electronically monitored Easy accessibility to the drier interior due to large doors Quadruple door lock Isolated doors with special door hinges for synchronized door closing Large outer doors with smooth surface on the oven s front and rear sides Quick and easy removal and reassembly of the shafts and chain wheels in case of service OPTION Chip blow-off drum CBD 5 blow-off lances Precise suction of chips Cam-driven drum OPTION MATIC lubrication device Cost reduction through minimum lubricant quantity No uncontrolled spraying of the lubricant during relubrication Lubrication during the production process Required chain lubrication interval is ensured Precise lubricant supply by special lubrication sprockets with cycled lubricant output OPTION Vacuum transfer TIT Smooth transfer to the downstream machine Tube detection sensor Synchronous adjustment Overload safety clutch (monitored) TGO 18 19

COLLAPSIBLE TUBES TUBE LATEXING TGA-200 PRECISE LATEXING IN AN EXPENDABLE MACHINERY CONCEPT COLLAPSIBLE TUBES TUBE LATEXING TGA-250 SOLID TECHNOLOGY WITHOUT SIZE PARTS In the new generation of the tube latexing machine TGA-200 the transfer and latexing concept is based on a drum. The aluminum tubes are accurately positioned by the infeed drum and transferred directly onto the latexing drum system. The tubes are optionally coated by either two or three centrifugal guns with a maximum speed of 270 tubes per minute. The proven TGA-250 combines solid technology with high machine availability by avoiding size part-dependent components. The TGA-250 applies a sealing ring on the end of the tube to ensure the density of the fold. All Sprimag latexing machines with direct latexing on the conveyor belt can be easily integrated into automatic tube production lines and cover the entire production speed range up to 250 tubes per minute. Line speed up to 270 tubes per minute Precise positioning of the aluminum tubes due to the drum design Easy accessibility to the machine interior Equipped with the high-end centrifugal gun S-540 Production speed: up to 250 tubes per minute Self sustaining servo drive system Integrated test tube ejection for quality inspection Equipped with the high-end centrifugal gun S-540 Upgrade option to expand to a combimachine (latexing and testing) with full leak detection function (TGA-200L) Machine option with hot wax device Assembed with 3 high-end centrifugal guns S-540 for high cycle times (up to 270 tpm) Latexing with 2 high-end centrifugal guns S-540 on format-independent conveyor belt Parts to be coated Spray guns / Spray process Parts to be coated Spray guns / Spray process Tube latexing Collapsible tubes up to 270 10-50 70-220 2 or 3 Tube latexing Collapsible tubes up to 250 10-50 70-220 2 20 21

BEVERAGE CANS INTERNAL COATING SOLUTIONS FOR THE FUTURE To be innovative means to come up continuously with solutions, which meet and exceed the continuously increasing market requirements, to recognize product and application trends at an early stage and to realize solutions with consideration of the market as well as meeting environmental standards. Experiences of many decades in the design and manufacturing of internal coating machines confirms our awareness of the benefits of customized solutions. Our ultimate ambition is to supply reliable and future-proven solutions, guaranteeing a high availability under the most extreme conditions. To our customers a maximum process stability and reliability is granted by present new and further developments. 22 23

BEVERAGE CANS INTERNAL COATING HIL-34 HIGH RELIABILITY FOR HIGH CAPACITY Sprimag not only supplies various coating machines for internal coating of beverage and food cans. The combination of individual machines allows also high cycle times. Coating machines of this type are available with different optional extensions to meet the specific needs of our customers. 6 vacuum supports with or without centering flute Up to 3 airless spray guns which can be swiveled out and adjusted separately Suitable for solvent and water based coatings Module capacity up to 375 cans per minute (depending on size) Dome spray equipment Integrated solution on pedestal, completely with switch cabinet and lacquer supply, electrically connected pipe work pre-installed Manufactured in accordance with the ATEX regulations Up to 3 spray guns Module combination for high capacity pre-mounted on pedestal Parts to be coated Spray guns / Spray process Internal coating / wet coatings Beverage and food cans 350 52 85 85 180 3 / 3 times 2 / 2 times Optimized accessibility due to automatable cover panel lift 24 25

BEVERAGE CANS INTERNAL COATING HIL-05 COMBINES SPEED AND STROKE MOVEMENT The new internal coating machine HIL-05 was designed for the internal coating of beverage cans and bottles with a large length-to-diameter ratio. This machine, which was specifically designed for the requirements of the beverage can industry, is extremely robust, provides high availability, and fulfills the highest standards of hygiene and ease of cleaning due to the machine housing that is mainly manufactured out of stainless steel. Rotary drive with 9 spray guns Excellent coating quality Provides high availability of machinery equipment High machine output Meets the high requirements of the beverage industry in reference to robustness Fulfills the highest hygienic standards Perfectly designed for bottle cans and slim beverage cans Optionally equipped with airless or air pressure fed spray guns Optimum ease of operation due to generous machine accessibility Parts to be coated Spray guns / Spray process Internal coating / wet coatings Slim beverage cans and bottles 300 (up to 800 in short stroke operation) 52 66 120 260 9 / 1 time Rotary drive with central rotary feedthrough Can transfer by infeed starwheel, central vacuum disc and outfeed starwheel 26 27

AEROSOL CANS + COLLAPSIBLE TUBES INSPECTION MACHINES PRECISE TEST RESULTS GUARANTEED Sprimag testing machines are the perfect supplement to the coating system manufacturer s internal coating systems. Thanks to our decades of experience in process management and control and our ability to identify product and application trends, we are able to achieve even more precise test results with Sprimag testing machines. The testing machines impress with their compact design and can be integrated into nearly any system concept. 28 29

COLLAPSIBLE TUBES LEAK DETECTION LRP-20 20 STATIONS FOR LONG CYCLE TIMES With the Sprimag leak detection testing machine LRP-20, aluminum tubes can be tested reliably for leaks and cracks. The concept of the machine is based on a modular system and can be used flexibly as LRP-20 in front or as a combimachine TGA-200L after the capping machine. 20 testing heads guarantee a sufficiently long cycle time Detects leaks reliably with a diameter starting from 0.04 Drum concept for precise positioning of the aluminum tubes Variable infeed and outfeed conveyor system can be adapted to any standard transfer concept Automatic ejection of non-okay tubes into a separate container Compact machine design: 2100 x 1700 x 1800 m / height x width x depth (incl. infeed and outfeed conveyor system) Easy accessibility to the machine interior Stand-alone option: LRP-20 or 2-in-1 solution as a combimachine with testing and latexing function: TGA-200L 20 testing heads test up to 200 aluminum tubes per minute for leaks with diameters starting from 0.04 TGA-200L Drum concept for precise positioning of the aluminum tubes LRP-20 Parts to be tested Testing heads Leak detection Aluminum tubes up to 200 10 50 70 220 20 Example for integration in the production line together with the capping machine 30 31

2,300 AEROSOL CANS LEAK DETECTION LRP-30 TESTING PRECISION AND OPTIMAL LINE INTEGRATION COMBINED The new leak detection machine for monobloc aerosol cans can be easily integrated into any line system concept thanks to the line-oriented transfer in and out of the machine. In addition to optimized floor space requirements, the machine impresses with an easy machine handling and a quick size part changing. The number of testing heads results in significantly longer cycle times and therefore much more precise test results compared to the machine concepts previously used for monobloc aerosol cans. Compact machine design Detects leaks reliably with a diameter starting from 0.04 30 testing heads guarantee a sufficiently long cycle time and precision Machinery speed up to 300 cans per minute Motorized stroke adjustment for adaptation to other can lengths Quick-change system for size parts Automatic ejection of non-okay cans Variable infeed and outfeed conveyor system adaptable to any standard transfer concept Machine housing with high ease of use, based on the design concept of tool manufacturing machines All-in-one option LRP-30C in combination with CIM-12 camera inspection machine 30 testing heads with proven sealing system guarantee a sufficiently long cycle time and precision 1,680 4,350 Parts to be tested Leak detection Aerosol cans up to 250 22 66 65 280 30 Testing heads Compact machine design for space-saving line integration 32 33

AEROSOL CANS END-OF-LINE INSPECTION CIM-12 CAMERA-BASED END-OF-LINE INSPECTION FOR MONOBLOC AEROSOL CANS Thanks to two independent camera systems, the new camera-based inspection machine CIM-12 inspects both the entire can body as well as the neck area after the deformation process of the necking machine from above and transfers the cans to the packaging area after testing. Flexible machine concept for integration into the outfeed conveyor belt or as a stand-alone option between necking machine and packaging area Combined solution LRP-30C: in combination with the LRP leak detection machine Open platform flexible mounting options for different inspection system suppliers Extremely compact footprint Solid mechanical-based drive concept (central gearbox + main drive) CIM-12 line integration into outfeed conveyor belt necking machine Parts to be tested All-in-one option LRP-30C: Combined with leak detection machine End-of-line inspektion Aerosol cans up to 250 22-66 max. 300 34 35

SPRIMAG COATING MACHINES CUTTING EDGE TECHNOLOGY MEETS TRADITION Since 1925 Sprimag has enjoyed a leading position for automated coating solutions. Sprimag developed units for functional and decorative coating of mass-produced parts as well as for internal coating of metal packages such as tubes, cans and beverage bottles. Coating units from Sprimag are well proven and are often considered as benchmarks in terms of quality, precision and reliability. With highly qualified and experienced employees from the initial consultation through the engineering, application development, production, and assembly, installation and coissioning, to the after-sales service, Sprimag is able to meet customer s requirements flexibly, cost efficiently ensuring the best quality. Through continuous improvements in all process steps and activities Sprimag is constantly improving its services to its customer. SPRIMAG INC. WEST CHESTER, USA Sales I Project Planning I Service SPRIMAG SPRITZMASCHINENBAU GMBH & CO. KG KIRCHHEIM-TECK, GERMANY Headquater I Sales I Design Engineering I Manufacturing Development I Service SPRIMAG INC. PUEBLA, MEXIKO Sales I Service Sprimag Spritzmaschinenbau GmbH & Co. KG Henriettenstraße 90 D-73230 Kirchheim/Teck Germany Tel. +49 (0) 70 21/579-0 Fax +49 (0) 70 21/41760 www.sprimag.de info@sprimag.de Sprimag, Inc. 9965 Cincinnati-Dayton Road West Chester, OH 45069 USA Tel. +1 (0) 513-779 - 57 30 Fax +1 (0) 513-779 - 57 39 0 www.sprimag.com info@sprimag.com V2017_4_DE Download of the brochure