1 plus x modular standard solutions for more productivity and flexibility 8-station rotary table machine ProMoCut Machining Cleaning machine ProMoClean and robot cell RoboClean Cleaning ProMoCell the Strama-MPS standard assembly cell Assembly and testing 1 2 3 Linear motor quickchange system ProMoChange Assembly and testing Laser marking system ProMoScript Assembly and testing Cleaning ProMoClean RoboClean OrbitClean LeanClean Strama-MPS Maschinenbau GmbH & Co. KG Ittlinger Straße 195 94315 Straubing Tel.: +49 9421 739-0 The complete range for parts cleaning with aqueous media: from simple throughfeed cleaning up to linear modular systems Fax: +49 9421 739-247 vertrieb@strama-mps.de www.strama-mps.de Moving the limits together. Constantly.
Today parts cleaning covers specific components and manufacturing processes. Tomorrow linear and modular cleaning systems will flexibly adapt to their environment. Moving the limits together. Constantly. Component geometries are getting ever more complex. At the same time the quality and functional capability of your products depend largely on the cleanliness of the components. And moreover, cycle time is short, production must be able to flexibly respond to component modifications or the processing of entire product families. Do you see yourself in this scenario? So turn to our project team for advice from the very beginning! In our view engineering is more than design and development. First it is started with the development of concepts on the basis of our customer s individual specification. Together with you we will coordinate the parameters in so far as layout and performance of the machine are concerned. Together with you we will define the requirements of flexibility, mobility and automation level. Together with you we will develop a machine concept that grows with your production and is variable with your products so that your unit costs will also remain competitive in the medium term. Cleaning machine ProMoClean Robot cell RoboClean Rotary table machine OrbitClean Throughfeed machine LeanClean The single system modules of our linear The robot cell RoboClean, also suitable For more than ten years we have deve- With the new LeanClean we pinpointed our cleaning machine ProMoClean are quickly for high pressure deburring, performs its loped and realized cleaning machines in standard for simple cleaning and flexibly combinable for the necessary cleaning tasks with maximum productivity rotary design. Whether with six or eight tasks. Providing the highest quality, the processes. It is inline capable and expen- and flexibility. It can be used as stand- stations our classic Orbit-Clean achieves the throughfeed machine is integrable into dable or relocateable in little time. alone solution as well as combined with most stringent specifications of cleanliness your production process without difficulty. ProMoClean. around the world. The compact design creates space in your production and provides shorter cycle times. Page 4 Page 5 Page 6 Page 7 Leading edge at a glance Strama-MPS standard range of products for cleaning to fit your individual application perfectly! RoboClean 2 3
Cleaning machine ProMoClean: Linear and indexed for maximum flexibility First in First out Space-saving Simple and reliable mechanism Lance for specific cleaning Transfer design Expandable anytime Process variability (different cleaning steps) With modular design into the future This is the way to produce in the 21st century! ProMoClean and RoboClean meet all demands made by product management and manufacturing for modern mechanical engineering: Reusability and adaptability, possibly short times for process integration, extension, relocation and start-up. Standardized plug & play components provide the basis for autonomous and individually combinable modules. Development expenditure is reduced and in addition, continuously high quality is guaranteed. Inline or stand-alone: the high-precision RoboClean. Variable processing parameters (type, arrangement and number of nozzles, jet performance, kinematics) Cleaning machine ProMoClean with integrated robot cell RoboClean Robot cell RoboClean: Inline capable, mobile and adequately stackable Stäubli RX 160 humid environment Flexible boundary-less: the linear and modular ProMoClean. What to do, when the basic conditions change overnight? When the parts design is changing or additional cleaning processes become necessary? Max. payload of 34 kg Reach of 1710 mm Six degrees of freedom Repeatability of ± 0.05 mm Process flow diagram for 8-station cleaning machine ProMoClean Maximum productivity with plug & play! The productivity of ProMoClean is provided by high performance, absolutely reliable quality and minimized standstill periods. Furthermore, the safe investment is also another essential criterion for the profitability of a cleaning machine. Due to the linear and modular design of ProMoClean you save cost-intensive adaptions or even the new acquisition of a machine. The single system modules of Pro- MoClean for cleaning, high pressure deburring, rinsing, hot-air drying or conserving are always regroupable. Shortest retooling times from two up to three days enable you now to respond even more quickly to the changed surrounding conditions. Robot cell RoboClean For complex cleaning tasks Doing without the highest quality standards like precision cleaning, high pressure deburring as well as absolute dryness of the components in the production processes of the automotive industry and its subcontractors is unthinkable. At the same time the bar for productivity, flexibility and profitability is raised. At that point conventional mechanical engineering is no longer able to go beyond, because now it is up to special disciplines getting it fixed. Without integrating automation, distributed control concepts and innovative feed systems the cleaning tasks of that kind are not possible within the requested cycle time and quality. The standard robot cell RoboClean is designed to customer s specification for components with complex geometries in small series or varying manufacture of product families. Water pressure, spacing and geometry of the nozzles as well as dwell time must be defined on the basis of the components. The flexible workpiece location of this high-capacity allrounder with six degrees of freedom allows high precision cleaning of surfaces as well as undercuts, blind and threaded holes on all sides of the component. Flexible workpiece location Cleaning pressure adjustable between 16 and 40 bar Deburring pressure adjustable from 150 bar to 1000 bar Switchable nozzle assemblies for several working steps 4 5
Field test successfully passed Our rotary table machine OrbitClean has already been put into operation several dozen times. Worldwide it provides maximum cleaning results at a high number of pieces and all that within extremely efficient cycle times. Absolute reliability and long maintenance intervals increase the availability. OrbitClean gets involved especially when for the operating time of the machine no essential modifications of the parts geometries and sizes as well as no significant changes of the manufacturing sequences are to be expected. Space-saving integration of six up to eight processes into the rotary table, whereas every cleaning and rinsing station is equipped with separate media and filtration. Manual or automated loading and unloading at one point. Process flow diagram for 8-station rotary table machine OrbitClean The simplest solution is often the one that works best Our compact spray cleaning machine Lean- Clean ensures maximum reliability at a price-performance ratio that keeps your parts calculation competitive. Especially for the intermediate cleaning during machining operations it complies with the requirements for the cleaning quality. Throughfeed machine LeanClean: Powerful, compact and cost-favourable All-stainless steel Without indexed and controlled cleaning processes it cleans and dries parts up to a weight of two kilograms by the throughfeed method. Completely made of stainless steel it is universally applicable, of easy maintenance and inline capable. Depending on the requirements it is connectable to the central media supply or can be operated with an own water circuit. An optional demagnetizing unit prepares the parts for further processing without problems. Clean lean! The streamlined LeanClean for simple cleaning tasks. Our classic OrbitClean is running smoothly and absolutely reliable for many years. Rotary table machine OrbitClean: Field-proven for maximum cleanliness Indexed rotary table Easy maintenance Component weight max. 2 kg Spray pressure 2-8 bar Continuous parts feeding through cleated chain Cleaning through fixedly installed flat jet nozzles Drying through side channel blower Cycle time approx. 40 seconds Spray pressure up to 40 bar for cleaning Throughfeed machine LeanClean Spray pressure up to 1000 bar for high pressure deburring Drying through heated blowing air or side channel blower Vacuum drying <10 mbar Different cleaning media by chamber separation and separate tank Rotary table machine OrbitClean Process flow diagram for 3-station throughfeed machine LeanClean 6 7
Today you are planning to optimize machines, robotics and robots. Tomorrow an intelligent concept ensures your competitiveness. Freely programmable robot solutions Your individual automation concept is substantially determined by two influencing factors: The profitability of the investment over the operating time of the machine as well as how the parts to be cleaned are supplied. Are the parts transported to the cleaning machine on pallets, is direct robot loading of the clamping fixtures and unloading at the end of the cleaning cycle possible. Modular robot cells with separate control unit are easily integrable into the existing machines. Parts cleaning with the advantage of automation. Robot automation 8 The automation specialists have a dominating influence on the optimization of production processes. Economically reasonable automation saves non-productive times, reduces the cycle times and ensures maximum cleanliness. A topic for specialists There is always more handling offered. Every innovation in manufacturing involves developments for automated parts conveying. For more than 30 years we develop solutions in the handling sector and always keep an overview on this ever-changing market. A concept adaptable to future needs begins with specific technical advice and supports on innovative strength and experience of many years. Separation with handling system Specific handling systems If, however, the parts are supplied as bulk material we elaborate a handling system that is exactly designed to the parts specifications. First the parts are separated, then positioned correctly and conveyed to the clamping fixture. Separation with spiral conveyors 9
Cleaning and rinsing HP Deburring Test station with media pumps and filtration Strong service around the world. Hot-air drying Vacuum drying Advice from H 2 O to high pressure Whatever we do, we do it well and above all thoroughly. We specifically keep to the development and design of high-capacity spray cleaning facilities and special solutions, however, these are offered for innumerous combinations of component geometries, materials, cleaning requirements and manufacturing processes. The market is developing toward specific cleaning with aqueous media. So, for instance, a comparable or better cleaning result can be obtained with significantly less chemistry in comparison with immersion cleaning. Depending on the sensitivity and pollution level of the component an individual adjustment of the water pressure is possible. Both the spray nozzles and components are specifically controllable, so that cavities, long bores or blind holes are cleaned leaving no residues. In case of burrs, high pressure modules will be added to the machine. Field test in the test station Designing of cleaning facilities is not possible solely on the basis of the known principles of fluid mechanics alone. The properties of the water and thus also the kinetic energy providing the mechanical parts cleaning will change especially under high pressure, so that any investment decision should be ensured by field tests. Strama-MPS has a mobile test station where it can be simulated for your series production parts how the cleaning processes work. Filtration, pump, drying and media are of identical construction with the equipment of standard facilities. We offer these tests to you with different nozzle geometries or media as well as spray pressures up to 40 bar as service or leave you the test station on loan for your own testing purposes. Cleaning quality is defined in µ The cleanliness of components is gaining in importance above all for the automotive and electrical industry and so it is no surprise that the cleaning quality is the most important decision criteria for a machine by far. Even the smallest dirt residues which are no more visible to the naked eye may influence the operational reliability and components, which means that the particle tolerances and sizes will become steadily smaller in the future. The different particle sizing is indicated in the international standard DIN ISO 16232-10, the currently recommended application for technical cleanliness testing especially for the automotive industry is included in VDA volume 19. The test procedure starts with a sample extraction from the medium, continues with different analysis steps such as filtration or microscopy and ends with the complete assessment and documentation for every single batch. Quick service on all continents Time is precious, above all when it is wasted by unnecessary production downtimes. Wherever your cleaning machine is located, we are on site quickly. Regular training measures ensure that both our local service partners in the USA, Brazil, India as well as China and our own service teams are able to make the installation, putting into operation, maintenance, modification, overhauling and repair of your machine. Verification of the technical cleanliness by means of microscopy 10 11