Smith s Environmental High Efficiency Handbook

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January 1, 2014 Smith s Environmental High Efficiency Handbook Get The Best Performance From High Efficiency Heat Generators With Smith s Environmental Products High Efficiency Heating Equipment 300 Pond Street, Randolph, MA 02368 (781) 986-2525 www.smithsenvironmental.com

Learn The Truth Many condensing boilers are installed in homes that are fitted with conventional baseboard. Most homeowners who have these boilers installed are under the impression they re getting more for their money. Unfortunately they re not realizing the vast savings they were led to expect. Why? In short, because the boiler still needs to deliver 180 water to the baseboard in order to heat the house properly. Modulating Condensing boilers achieve their highest efficiencies when delivering low temperature water and receiving low return water temperatures (see figure 1). The actual operating efficiency depends on the temperature of the return water stream: if it s too warm then little condensation takes place and little extra energy is extracted. The lower the return water temp in relation to that of the products of combustion, the greater the heat transfer to the water and thus greater efficiency. There s no doubt that condensing boilers are much more efficient than conventional boilers, but by sticking with conventional baseboard, they re not realizing their full potential by rarely operating in condensing mode as they were designed to do. To achieve the ultimate high efficiency system that allows the boiler to condense the majority of the time the installer needs to choose the ideal equipment for delivering heat using lower temperature water. This is where Smith s Environmental comes in. Due to their unique designs, Smith s products have the ability to deliver comparable BTUH s to conventional equipment using 120-140 F supply water. For example, a given length of Smith s HE2 High Capacity Hybrid Heating Element can be used to replace the same length of regular baseboard and still deliver comparable BTU s using much lower temperature water. A 10 length of conventional baseboard has the ability to deliver roughly 600 BTU s per linear foot or 6,000 BTU s total with 180 supply water at 4 GPM. A 10 length of HE2 can deliver more BTU s with only 140 supply water at 4 GPM* (*when installed with the two supplies in parallel). At a 20 T, the 120 return water temperature will enable the boiler to operate in condensing mode for much greater efficiency. Also, geothermal heat pumps and solarthermal collectors are designed to deliver lower temperature water making the proper choice of heating equipment that can deliver the necessary BTU s even more critical. Don t short-change your customers! Give them the highest efficiency system possible by utilizing high efficiency heating components by Smith s Environmental Products when installing Mod Con boilers! Supply Temp. Supply Temp. 140 6260 BTU 180 6000 BTU 160 Return Temp. 10 Conventional Baseboard Condensing Boiler In Non-Condensing Mode 120 Return Temp. 10 Heating Edge HE2 Hybrid Heat- ing Element Condensing Boiler In Condensing Mode

Learn The Truth Figure 1: Smith s Environmental Products are perfect for use with the following high efficiency low temp heat generators: Geothermal Solar Thermal Condensing Boilers

High Efficiency Perimeter Heating Equipment A Unique Perimeter Heating Product Geothermal Heat Pumps, Solar Thermal Collectors and Condensing Boilers are all great ways to save energy and reduce fossil fuel usage. All three achieve their highest efficiencies when delivering low temperature water. The challenge faced when it comes to heating effectively with traditional baseboard is that supply water temperatures need to be at least 140 F in order to deliver enough BTUH s to sufficiently heat a space at design temperature. Not so with Heating Edge s HE2 High Capacity Hybrid Element. Due to HE2 s unique two pipe and washboard fin design, it s able to deliver comparable BTUH s using 100-120 F supply water*, all in an attractive package. Heating Edge Flow Rate GPM PD In FT Of H2O Average Water Temperature 90 F 100 F 110 F 120 F 130 F 140 F 150 F 160 F 170 F 180 F 190 F 200 F 210 F Two Supplies ** 1 ** 0.0044 130 205 290 385 460 546 637 718 813 911 1009 1113 1215 Parallel 4 0.0481 134 224* 314* 412* 516* 626* 741* 862* 976* 1115* 1249* 1386* 1,526 Top Supply 1 0.0088 101 165* 226* 289* 356* 426* 498* 572* 647* 725* 805* 885* 970 Bottom Return 4 0.0962 142 201* 271* 341* 415* 492* 569* 648* 728* 811* 894* 979* 1064 Bottom Supply 1 0.0088 99 162 221 283 349 418 488 561 634 710 788 867 957 Top Return 4 0.0962 135 195 259 305 380 464 552 634 710 793 874 959 1039 Bottom Supply 1 0.0044 75 127 169 208 260 311 362 408 470 524 576 629 685 No Return 4 0.0481 85 140 203 265 334 410 472 536 599 662 723 788 850 Where marked* Heating Edge (HE2) output is based on performance tests witnessed by BSRIA. The test data can be verified on the BSRIA website (report 55944/2). This includes calibration information. The catalogue data above is presented in accordance with the American IBR laboratory testing protocol for baseboard heating. This allows a 15% heating effect factor to be applied to the test values. Where marked** Installation Notes: HE2 s unique design allows performance outputs exceeding those of traditional single pipe baseboard deigns. When installed with a parallel supply connection it is recommended that a minimum flow rate of 1.5 gpm be maintained to maximize efficiency and performance.

Energy Saving Kickspace Heaters, Fan Convectors and Floor Vectors Quiet-One 2000 Series Kickspace Heaters, Fan Convectors and Floor Vectors have highly efficient heat exchangers with low water content that allow the built-in thermostat to respond quickly, saving fuel (because they only operate when the boiler is on) while supplying warm air throughout the room. The combination of the High E heat exchanger, a low power motor and a fan with easy glide sleeve bearings ensures low electrical usage (equal to a 40 watt light bulb). The Quiet-One Series heaters amazing low water temperature capabilities enable them to provide ample heat while hooked up to high-efficiency condensing boilers, hot water heaters, ground source heat pumps, geothermal heat sources and reclamation heat sources. Quiet One 2000 Kickspace Heater Low Temp Hot Water Ratings Model KS 2004 KS 2006 KS 2008 KS 2010 Flow (GPM) Pressure Drop Entering Water Temperature (Deg. F.) BTU/hrs. @ 65 F Entering Air Temp. (ft.) 100 F 110 F 120 F 130 F 140 F 1 0.06 1150 1450 1735 2095 2410 3 0.422 1230 1530 1890 2240 2650 5 1.026 1340 1660 2000 2350 2755 1 0.12 2090 2520 2930 3410 4050 3 1.19 2390 2790 3190 3735 4395 5 2.6 2500 2910 3320 3860 4540 1 0.12 2850 3260 3700 4300 5000 3 1.19 3190 3500 3950 4580 5380 5 2.6 3300 3680 4180 4760 5625 1 0.41 3580 4200 4880 5530 6350 3 2.78 3820 4480 5170 5880 6710 5 3.92 4050 4650 5350 6070 7030 All capacities are rated by RTS with the kickspace installed under a cabinet. That is, they are not rated in free air. For low speed ratings use:.85 for the KS2004,.75 for the KS2006,.70 for the KS2008, and.65 for the KS2010. Heat throw: KS2004 = 10 ft. @ 50 CFM ; KS2006 = 10 ft. @ 75 CFM ; KS2008 = 10 ft. @ 90 CFM ; KS2010 = 10 ft. @ 125 CFM. All capacities are rated by RTS with the kickspace installed under a cabinet. That is, they are not rated in free air. For low speed ratings use:.85 for the KS2004,.75 for the KS2006,.70 for the KS2008, and.65 for the KS2010. Heat throw: KS2004 = 10 ft. @ 50 CFM; KS2006 = 10 ft. @ 75 CFM; KS2008 = 10 ft. @ 90 CFM; KS2010 = 10 ft. @ 125 CFM. FL100 Floor Vector Low Temp Hot Water Ratings Flow Pres. Fan Entering Water Temperature (Deg. F.) BTU/hrs. @ G.P.M Drop (Ft.) Speed 100 F 110 F 120 F 130 F 140 F 1 2 3 5 0.027 0.093 0.191 0.473 max max max max 1850 1978 2086 2150 2620 2735 2841 2950 3240 3325 3429 3490 4049 4168 4287 4330 5208 5266 5325 5343 min min min min 1000 1098 1190 1245 1450 1556 1648 1690 2100 2212 2300 2334 2808 2901 2994 3027 3571 3649 3727 3741 Max. speed = 85 CFM; min. speed = 65 CFM. Aquastat set to close on a rise to 130 F and open at 110 F. All Smiths Environmental Products have been performance tested to ensure maximum efficiency. Every heater is constructed using the highest quality components to ensure a long product lifetime.

Energy Saving Kickspace Heaters, Fan Convectors and Floor Vectors Pocket Wall Unit PWU 4/6, 6/8, 8/10 & 13/15 Low Temp Hot Water Ratings Model PWU 4/6 PWU 6/8 PWU 8/10 PWU 13/15 Flow (GPM) Entering Water Temperature (Deg. F.) BTU/hrs. @ 65 F Entering Air Temp. 100 F 110 F 120 F 130 F 140 F 1 1050 1420 1748 2112 2529 3 1800 2145 2485 2858 3294 5 2475 2843 3247 3620 4050 1 1620 2090 2580 3035 3525 3 2442 2950 3425 3900 4435 5 3325 3875 4380 4825 5292 1 2207 2695 3190 3690 4185 3 3170 3717 4212 4700 5211 5 4005 4523 5010 5500 6030 1 4205 4910 5600 6300 7002 3 5150 5850 6521 7300 8154 5 5642 6367 7013 7795 8640 Pacific Contractor Unit Models PCU 5 & PCU 7 Low Temp Hot Water Ratings Model Entering Water Temperature (Deg. F.) BTU/hrs. @ Flow 65 F Entering Air Temp. (GPM) 100 F 110 F 120 F 130 F 140 F 1 2500 2950 3320 3600 3987 2 2650 3050 3420 3810 4230 PCU 5 3 2780 3260 3730 4220 4698 4 2850 3370 3840 4320 4788 5 2905 3472 3954 4430 4905 1 3047 3528 4013 4513 5013 2 3250 3766 4301 4890 5490 PCU 7 3 3400 3950 4500 5180 5880 4 3625 4237 4811 5487 6210 5 3877 4512 5152 5874 6550 All capacities are rated upon actual installation. For low speed ratings use.75 for the PCU-5 and.70 for the PCU-7. All Smiths Environmental Products have been performance tested to ensure maximum efficiency. Every heater is constructed using the highest quality components to ensure a long product lifetime.

Energy Saving Kickspace Heaters, Fan Convectors and Floor Vectors PSU10, PSU15, PSU23, PSU30 and PSU40 Fan Convector Low Temp Hot Water Ratings Model Fan Speed Pres. Drop-ft Entering Water Temperature (Deg. F.) BTU/hrs. @ 65 F Entering Air Temp. 100 F 110 F 120 F 130 F 140 F PSU10 PSU 15 PSU23 PSU30 PSU40 MAX 1350 1850 2650 3307 4278 2.75 MIN 900 1120 1800 2315 2994 MAX 1700 2500 3250 3983 5120 3.07 MIN 1100 1600 2150 2788 3580 MAX 2000 3100 4700 6645 8790 3.82 MIN 1800 2750 3600 4650 6150 MAX 2200 3400 5250 7550 10050 4.6 MIN 1950 2950 3800 5300 7030 MAX 9000 11500 13500 16500 19720 4.6 MIN 7500 10000 12200 14204 17000 Capacities based on 2 gpm. Correction factors for:.5 gpm =.80; 1.5 gpm =.96; 2.5 gpm 3.0 gpm = 1.12; and 5 gpm = 1.23. It is recommended that selections be made at low speed at the desired water temperatur All Smiths Environmental Products have been performance tested to ensure maximum efficiency. Every heater is constructed using the highest quality components to ensure a long product lifetime.

Enhanced Energy Savings Increased Heat Transfer Capability Quiet Reliable Delivery Of Comfort. 300 Pond Street, Randolph, MA 02368 (781) 986-2525 www.smithsenvironmental.com