Agrartherm wing heating systems W a r m l i k e t h e s u n
2 Content Introduction 3 Product specification 4 Areas of application 5 System benefits 6 Heating capacity 8 Fastening options 9 Sample objects Milking parlour 10 Turkey fattening house 11 Company portrait 12
Introduction A perfect pen climate consists of many components. Some of the most important ones are air temperature, air speed, heat radiation and relative humidity. To be able to meet these requirements, the Sunline Agrartherm wing heating system was developed. Similar to the system of the sun, with this innovative heating system the heat is emitted to the ambience in the form of radiation heat. Thanks to this heat emission that is very similar to nature, a high level of comfort and a well-being climate is created in accordance with the species and age of the animals. The Sunline Agrartherm wing heating system supports the breeding, husbandry and care of commercial animals in an active, energy-saving and resource-saving way. 3
4 Product specification The Sunline Agrartherm wing heating system consists of 1.20 mm profiled steel sheet and is available in the standard design widths of 300 mm, 600 mm, 900 mm and 1,200 mm. Other design widths are available on request. Depending on the design widths, a corresponding amount of 3/4 inch precision steep tubes are welded into the steel sheet to conduct the water. The maximum design length of an Agrartherm element is 3,000 mm. To make longer belts, the elements are interconnected with press fitting. To comply with the most varied areas of application, the Agrartherm wing heating system is available in two designs. The first design consists solely of the steel sheet as well as tubes welded in and is connected with a hoist system. The hoist system enables the unilateral dropping of the element for easier cleaning, also on the plate top surface, and is therefore perfectly suitable for turkey or chicken fattening houses. The second design also consists of a steel sheet with precision steel tubes welded in. In addition, however, an insulation is inserted and the top end sealed with a cover sheet. This type of design is particularly suitable for breeding pens, milking systems and the like, as complete cleaning is also possible here. Every element of the above designs is fitted with an anti-corrosion coating at the plant and then a burning-in powder varnish is applied.
Areas of application The Sunline Agrartherm wing heating system was developed and fitted for as many areas of application as possible. The elements are used in nearly all areas of agriculture due to the high profitability and the hygienic benefits. Areas of application: hicken fattening houses urkey fattening houses ilking parlours alf breeding stables iglet breeding stables otato warehouses rain warehouses orkshops, etc. 5
6 System benefits high-quality elements up to 35% of energy saved compared to other heating systems option to integrate solar thermal power and district heat from biogas plants drying of the floor from radiation heat no draft occurrences and dust being dispersed reduction of the sickness and mortality rates reduction of the doctor and medication costs good cleaning options due to planar surfaces no open fire in the stable, no fire hazard good heat distribution and controllability the temperature felt is higher than the air temperature
and is therefore a perfect investment for the future!
8 Heating capacity Heating capacity without insulation with insulation Excess temperature tm-ti tk 20 22 24 26 28 30 32 34 36 38 40 42 44 46 48 50 52 54 55 56 58 60 62 64 65 66 68 70 72 74 76 78 80 82 84 86 Design width 300 mm Design width 600 mm Design width 900 mm Über- Temperatur Design tm-ti width 1200 tk mm Design width 300 mm Design width 600 mm Design width 900 mm Design width 1200 mm 77 132 193 255 20 55 94 138 182 85 147 216 284 22 61 105 154 203 95 164 239 315 24 68 117 171 225 104 179 263 347 26 74 128 188 248 113 196 287 379 28 81 140 205 271 123 213 312 412 30 88 152 223 294 133 230 336 444 32 95 164 240 317 143 246 361 476 34 102 176 258 340 153 263 386 510 36 109 188 276 364 162 281 413 543 38 116 201 295 388 172 298 438 578 40 123 213 313 413 182 316 465 612 42 130 226 332 437 193 335 490 647 44 138 239 350 462 203 353 517 682 46 145 252 369 487 213 371 543 717 48 152 265 388 512 224 389 571 752 50 160 278 408 537 234 407 598 788 52 167 291 427 563 245 427 626 825 54 175 305 447 589 249 435 638 841 55 178 311 456 601 255 445 652 860 56 182 318 466 614 266 465 680 897 58 190 332 486 641 277 483 708 934 60 198 345 506 667 287 503 736 970 62 205 359 526 693 298 522 764 1008 64 213 373 546 720 304 532 780 1026 65 217 380 557 733 309 542 794 1044 66 221 387 567 746 321 561 822 1082 68 229 401 587 773 332 581 851 1120 70 237 415 608 800 343 601 879 1158 72 245 429 628 827 354 620 909 1197 74 253 443 649 855 365 640 938 1235 76 261 457 670 882 377 661 967 1274 78 269 472 691 910 388 680 997 1312 80 277 486 712 937 399 701 1026 1351 82 285 501 733 965 410 721 1056 1390 84 293 515 754 993 421 742 1086 1429 86 301 530 776 1021
Fastening options Hanging of the plates Below are the most frequent fastening variants on concrete and steel ceilings as well as on trapezoid sheet ceiling constructions. Attachment to concrete ceilings with express anchor, M8 ring nut, M8 turnbuckle with eyelets, 500 mm link chain and 3 carabineer hooks. The link chain is delivered in a bundle to be cut to length on-site. ca.800mm 3 x Attachment to trapeze ceiling construction with trapeze hooks, M8 ring nut, 3 carabineer hooks, link chain and M8 turnbuckle with eyelets The link chain is delivered in a bundle to be cut to length on-site. 4 4 9,5 Hole pattern for trapeze hangers ca.800mm 3 x Attachment with wire cable / short suspension height with express anchor and wire cable ca.150mm 9
10 Sample object milking parlour Milking parlour, Kerler family, Hausen A farmyard expansion and the increase of the dairy cattle stock to approx. 1,000 dairy cows initiated the Kerler family to build a new milking parlour with 60 places. The huge size of the milking parlour and the intention to save resources, also meant special requirements for the heating system. On the one hand, the heating capacity required must be provided without any problem and safely, on the other hand, however, the drying of the milking parlour after cleaning should also take place very quickly. Further requirements for the heating system were also a best possible profitability, the fact that it would not be notice by the animals and the option of being able to work with low starting temperatures, as a wood chips plant was already installed. All these requirements were fulfilled by the Sunline Agrartherm wing heating system. Within eight weeks from planning to completion of the installation, a total of 21 elements was installed in the shape of a fan with a console system above the milking parlour. The noise-less and odour-less operation of the wing heating system enabled reducing the socalled milk retention through stress impacts during the milking process.
Sample object turkey fattening house Turkey fattening house, Leppelmann family, Sundern The Leppelmann family business located in Sundern decided to fit its two turkey breeding pens with a total surface area of 1,700 sqm with a new, resource-saving heating system. An energy-efficient, hygienic and cost-effective heating system was to be installed. The Agrartherm wing heating system from Sunline was used, which can be easily and very thoroughly cleaned with its belts that can be lowered. The pen now has a high hygienic standard, without any draft and air dispersion, which has reduced the sickness and mortality rate of the animals. The ceiling radiation plates are supplied with energy using a wood chip plant operated with wood. The use of renewable energies is extremely suitable, as the ceiling radiation heating systems reach their heating capacity even at low temperatures. Despite the feed dispensing containers and troughs being anchored from the ceiling, it was easy to integrate the plates in the system. Within three weeks, the entire heating system of the turkey pen was refitted. The Leppelmann family now has a reliable heating system that adjusts optimally to the requirements, is operated with renewable energies and improves the health levels of the animals. 11
12 Our central location in the heart of Germany and Europe ensures reliable and prompt delivery... Dingelstädt München
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14 Perfect Climate by SUNLINE Sunline offers everything from one source...... Advice from our sales staff... Planning by our factory technicians... State of the art production line... Installation by our technicians... Acceptance of the entire system Sunline products are...... energy efficient and maintenance free... durable and hygienic... comfortable and silent... future-proof and draft-free
SUNLINE Deckenstrahlungsheizungen GmbH Sunline assists you during the entire construction phase. We provide individual and competent advice, we find solutions and implement these in planning, production and installation, customised to your premises. The joint acceptance ensures transparent and flawless implementation of the entire project. 15
W a r m l i k e t h e s u n SUNLINE Deckenstrahlungsheizungen GmbH Wachstedter Straße 11 D - 37351 Dingelstädt (Thüringen) Telephone: + 49 (0) 3 60 75 / 5 60-0 Fax: + 49 (0) 3 60 75 / 5 60-21 E-mail: info@sunline -heizflaechen.de www.sunline -heizflaechen.de 12/2012