For further information, please contact Distributor : Energy Technology Co., Ltd. 46 Soi On-Nuch 9, Sukhumvit Rd., Suanluang, Bangkok 020 Tel : (66) 0-272-860 Fax : (66) 0-272-869 E-mail : sales@energytechnology.co.th Website: www.energytechnology.co.th Product overview the optimum components for every application
Product Overview Steam Traps Non-Return-Valves Continuous and Intermittent Blowdown Valves BK Range Steam traps with bimetallic regulator up to PN 60/Class 200. BK steam traps are suited to the toughest operating conditions. The bimetallic regulator makes this steam trap particularly resistant to waterhammer and frost. BK 4 In applications up to PN 40/ Class 00. For air-venting. Type SBO Gravity circulation checks are used to prevent gravity circulation in heating and hot-water installations. Depending on the type, they are fitted by union nut to the circulation pump or with a threaded connection at the pump outlet. The SBO types are available from DN /4 to DN /4. SBO 2 Type MPA For automatic, program-controlled intermittent blowdown of steam boilers and waste-heat boilers. Especially suited for boilers operating without constant supervision (TRD 604). DN 0, PN 40 20. MPA 46 MK Range Steam traps with membrane regulator up to PN 40/Class 00. The GESTRA thermostatic capsule exhibits very high control precision in discharging the con densate. This range is suitable for both small and large condensate flowrates. MK 4 2 For large con den sate flowrates, up to 2 bar. For air-venting. Type RK 4 Made of special brass (DN 00) or grey cast iron (DN 2 0) and with metal-to-metal seating, the nonreturn valve RK 4 is suitable for liquids, gases and vapours, and for use in heating installations. Soft seats available, PN 6 6, DN 0, short overall length to DIN EN 8-, series 49. RK 4 Type BAE Continuous s with adjustable stage nozzle, sampling valve and electric actuator for automatically controlled continuous blowdown. Especially suited for boilers operating without continuous supervision (TRD 604). DN 40, PN 40. UNA Range Steam traps with ball float up to PN 60/Class 900. Especially suitable for condensate discharge without banking-up, for extreme and sudden fluctuations of pressure and condensate flowrate. UNA 2 PK/PS Range Pump steam trap / condensate lifter PN 40. Pumping effected by means of motive steam of up to 6 or bar for condensate discharge without banking-up, suitable for all operating conditions, low pressure and vacuum applications. UNA (left) and UNA 4 Adaptable for horizontal or ver ti cal installation. UNA 2 PK Automatic activation of motive steam. Type RK 86 This non-return valve distinguishes itself for standard ap pli cations in piping systems as well as for use with corrosive media and low temperatures. Soft seats available, PN 40/Class 00, DN 0, short overall length to DIN EN 8-, series 49. Type CB The swing check valve CB 26 is a cost-efficient unit for applications involving liquids, gases and vapours. This range can be supplied in extremely short overall lengths for DN 0 00 and PN 40. Type BB The dual-plate check valves BB, DN 0 000, short overall length to DIN EN 8-, series 6, are characterized by low pressure losses and high reliability. Also suitable for gaseous media. Special versions are available with plate dampers and various linings. RK 86 BB CB 26 BAE 46 Cooling Water Control Valves Type CW Operating without auxiliary energy, the cooling water con-trol valves type CW, PN 6, DN 2 00, are proportional controllers which regulate the cooling water flowrate of the users or plant components individually as a function of the cooling-water return temperature. CW 44 CW 4 Trap Monitoring The Vaposcope VK makes the flow processes in pipelines visible by sight-glass. For moni tor ing the heat exchange surfaces and con den sate piping. The Vaposcope can be used in horizontal or vertical pipework without any modification. Typ VK 2 w w w. g e s t r a. d e
Product Overview Temperature/Pressure Control Valves Background: Energy Recovery Boiler pressure bar 8 6 2 Type 80 Directly controlled pressure-reducing valve with large set-point ranges for steam, gases and liquids. Type Clorius Self-acting temperature control valves of the type Clorius operate as normal- and reverse-acting valves with external feeler. Suitable for applications with steam, gas and liquids. Control Valves For the automatic control of the level, temperature, pressure and flow of liquids in heat engineering and process-control technology. DN 00, PN 6/40. With pneumatic or electric actuators. Energy Recovery after Continuous Blowdown After continuous blowdown, irrespective of whether automatically controlled or manually set, it is easily possible to utilize the dissipated heat. For example, in a GESTRA blowdown flash vessel, the energy generated by the continuous blowdown in the boiler blowdown is recuperated to a large degree by flashing. In a residual blowdown cooler located downstream, the heat remaining in the flash vessel can also be used to preheat the feedwater. Our experienced specialists in industrial systems engineering are available to you for individual advice. In Germany, the heat recovery plants made by GESTRA are eligible for an investment subsidy; according to the Income Tax Law and the Investment Subsidy Law, the grant amounts to 7. %. Schematic diagram of a blowdown flash installation with blowdown receiver Hourly heat savings when the continuous blowdown flowrate is reduced by, 0 and Annual savings of heating oil or energy costs when the continuous blowdown flowrate is reduced by, 0 and (taking 20 days with 24 hours = 6,000 hours) *) equipment investment on basis of wü00; units with tüv and eu type approval (with reactomat) not incl. installation equipment amortization when the top blowdown quantity is reduced by, 0 and kg/h 0 kg/h kg/h 0 kg/h kg/h 0 kg/h w 4,26 4,844,2 kj/h 4,82.8 7,46.8 8,82 w 0,4 2,09,078 kj/h 7,2 4,92 47,080 w,629 24,28 26,6 kj/h 74,264 87,84 94,60 kg 2,624.6,08.,69.7 787.40 92.0,00.90 kg 6,796. 8,00.7 8,68.8 2,08.80 2,40.70 2,97.60 kg,748.6 6,67.7 7,47.9 4,24.60 4,80.0,242. approx.,64,64,64 Months 47 4 Months 2 8 7 Months 0.6 9 8. *) Calorific value of fuel 7,700 KJ/kg; efficiency 8 %; feedwater temperature 0 C Spare Part Kits Feedwater tank with deaerator By using genuine GESTRA spare parts, you can be sure that your equipment will continue to function perfectly, that no problems will occur during installation and that the right materials have been selected with regard to the required pressure and temperature stability. Naturally, the GESTRA warranty also applies to the spare parts to the full extent and all statutory provisions are met. Steam boiler Live steam continuous Blowdown receiver Blowdown flash vessel cooling water residual blowdown cooler Make-up water From the feedwater tank intermittent Pulse from intermittent 4 w w w. g e s t r a. d e
40 0 0 0-0 - -0-40 00 80 60 40 2 0 - -40 Product Overview GESTRA Steam Boiler Equipment with Bus Technology For operation e.g. according to TRD 604 (72 h) or EN 29 (24 h) The benefits in detail Key Function. No risk of overheating: 9 2 Low-level limiter of high-integrity design : level electrode NrG 6-0, level switch NrS -0, SiL 2 Separate high-level alarm of high-integrity design : level electrode NrG 6-, level switch NrS -, SiL Patented thermal barrier in cylindrical body above electrode flange Electronic temperature protection in the terminal box Minimization of thermal effects 26 24 2 2 7 8 4 2 8 4 6 C F 8 27 2 4 Level control with high-level alarm and remote water level indicator: level probe NrG 26-2, level controller Nrr 2-2, control terminal and display unit urb 0 und control valve v 72 4 water level gauge conductivity measurement with indication, limit switch and ontinuous blowdown control: conductivity electrode LrGt 6-2, continuous blowdown controller Lrr -, continuous blow down valve BAe, control terminal and display unit urb 0 6 Sample cooler 7 Blowdown flash vessel 8 residual blowdown cooler 9 Automatic intermittent blowdown: intermittent MPA, pilot valve 0 Blowdown receiver Pressure limiter dsf 2 Pressure transmitter drt Pressure gauge 4 Safety valve GSv Safety temperature monitor/limiter: resistance thermometer trg, temperature switch trs -0, SiL 6 thermometer 7 Strainer 8 vent valve Stop valve (also in bypass) Non-return valve 2 electrical or pneumatic control valve v 72 2. Easy intallation and mainte: Freely accessible connecting terminals at the control units Large terminal box for easy installation. Reduced cost: Minimezed inventory and spares levels Only a single cable needed between boiler and control cabinet Only one cable in the control cabinet for all sensing units Optimum system integration without additional cable installations 4. Increased safety: Active cable monitoring Easy integration into visual display and automation systems Get a technical lead with the first and only control package for energy supply centres using an open CAN-bus system. Only GESTRA permits easy interfacing to other open bus systems. 6 9 0 2 22 7 22 Feedwater pump 2 Monitoring of the feedwater/condensate 24 Burner control unit 2 Burner 26 Superheater 27 economizer 6 w w w. g e s t r a. d e 7
With Energy into the Future For further information, please contact Distributor : Energy Technology Co., Ltd. 46 Soi On-Nuch 9, Sukhumvit Rd., Suanluang, Bangkok 020 Tel : (66) 0-272-860 Fax : (66) 0-272-869 E-mail : sales@energytechnology.co.th Website: www.energytechnology.co.th GESTRA AG Münchener Str. 77 282 Bremen Germany P.o. Box 0 4 60 2804 Bremen Germany telefon +49 42-0-0 telefax +49 42-0-9 e-mail info@de.gestra.com web www.gestra.de 808-07/0-7 7 GeStrA AG Bremen Printed in Germany technical modifications reserved