OPTI PUMP TRAINING COURSE OUTLINE - 2018 DAY ONE 8:30 a.m. Introduction to Marlen International Plant Tour 9:00 a.m. Noon OPTI Overview Classroom I. Technical Specifications & key features a. Machine capacities b. Inlet valve sheeting valve c. Auger/Mixer d. Operation of the pump chamber e. Operation of the front valve rotor f. Overview of moving to sanitation position II. Main Components & Hopper styles a. Utility connection location b. Hydraulic enclosure location c. Sleeve door locations d. Control panel location e. Front discharge valve location f. Hopper styles III. IV. Pump Chamber - Sleeves and Pistons a. How to identify sleeve/piston location b. Funnels/ Wear Rings/ Quad Seals locations a. Installation and replacement of seals b. Importance of sleeve/piston stops c. Review sleeve/piston stop styles d. Review Open vs Closed positions e. Wear rings and funnels f. Quad seal locations and installation procedures Front Rotor Valve a. Operation and wear b. Quad seals and installation procedures c. Front valve lift d. Safety switch locations for front valve rotor assembly Noon BREAK FOR LUNCH
DAY ONE (continued) 1:00 p.m. OPTI Overview - Hands on at the machine V. Set Up / Tear Down a. Hands on at the machine to review setup and location of seals. VI. VII. Power Unit - Hands on at the hydraulic unit, a. Priming pumps b. Heat exchangers c. Water exit valve d. Contaminants e. Pressure compensators f. Case drains g. Temperature/level sensor Vacuum check Static check Hands on a. Loading issues Classroom b. Conducting vacuum tests - classroom c. Effects of air leaks on product d. Hands on vacuum leak testing at the machine. 3:30 p.m. Day One Classroom VIII. IX. Vacuum check Static check classroom a. Conducting vacuum tests - classroom b. Effects of air leaks on product c. Water vacuum check procedures Loading issues classroom d. Loading hopper issues e. Inlet valve adjustments f. Vacuum levels g. Product levels / Bridging issues h. Auger speed/rotation i. Sleeve/piston speeds X. Recap / Q&A 4:00 p.m. Day One Training Adjourns 2
DAY TWO 8:30 a.m. OPTI Overview Classroom (continued) I. Touch Screen Control a. Operation and options b. Hands on at the machine for screen controls II. III. IV. Manual Controls a. Pressure vs. speed classroom b. Hands on at the machine how to set and verify speed control Rear utility connections a. Review hydraulic supply lines b. Review lock out location for air c. Review lockout location for electrical supply Quick troubleshooting techniques a. Review 10 steps to machine sequence b. Hands on at the machine to review step troubleshooting techniques V. Sequence of operations a. Review sequence of operations and trigger points VI. Quick troubleshooting techniques a. Review 10 steps to machine sequence b. Hands on at the machine to review step troubleshooting techniques Noon BREAK FOR LUNCH
DAY TWO (continued) 1:00 p.m. OPTI Overview Classroom (continued) VI. Hydraulic Components a. How to read a schematic b. How the valves operate c. Hands on at the machine where valves are located d. Hydraulic schematic trace through the print. e. High mode vs. low mode f. Hands on at the machine, actual pumping sleeves and pistons illustrate real time high mode vs low mode VII. Electronics a. Review electrical schematic b. Calibration procedures c. PLC components d. Proximity switches e. Multiport boxes f. Safety switches and master control relay g. Hands on at the machines where components are located 3:30 p.m. Day Two Recap / Q&A 4:00 p.m. Day Two Training Adjourns DAY THREE 8:30 a.m. Hands-on Troubleshooting I. Troubleshooting the OPTI a. Various debugs at the machine and classroom review Noon BREAK FOR LUNCH 4
DAY THREE (continued) 1:00 p.m. Hands-on Troubleshooting (continued) 3:30 p.m. Day Three Recap / Q&A 4:00 p.m. Day Three Training Adjourns I. Troubleshooting the OPTI a. Various debugs at the machine and classroom review II. Debug reviews a. Review all debugs for questions and discuss how it may apply to plant results. DAY FOUR 8:30 a.m. Course Review / Preventive Maintenance / Testing I. Review days 1-2-3 a. Q & A 11:30 a.m. Day Four Course Adjourns II. Preventive Maintenance a. Review Preventive Maintenance items b. Review Preventive Maintenance Care program III. Evaluation Test a. Written test, open notes and open book b. Review test questions and answers c. Distribution of certificates
2018 OPTI TRAINING COURSES January no class July 10-13 February 6-9 August 7-10 March 6-9 September 11-14 April 3-6 October 2-5 May 8-11 November 6-9 June 5-8 December 4-7 HOTEL/LODGING ***Mention Marlen International for Special Pricing*** Argosy Casino Hotel & Spa 800.270.7711 (just 2 miles from Marlen Int l) 777 NW Argosy Parkway www.argosykansascity.com Riverside, MO. 64150 online code: MARLEN Briarcliff Marriot 816.841.3300 (just 3.2 miles from Marlen Int l) 4000 North Mulberry Drive Kansas City, MO 64116 Holiday Inn Express KCI Airport 816.437.7073 9550 NW Polo Drive Kansas City, MO 64153 (10 miles from Marlen Int l) Drury Inn and Suites 800.378.7846 (10 miles from Marlen Int l) 7900 NW Tiffany Springs Parkway Kansas City, MO 64153 ***Shuttle service is not provided from the hotels to Marlen International. Course attendees need to provide their own transportation. 6
NOTES: Marlen International offers courses Tuesday thru Friday during the first full week of each month. These courses are provided FREE of charge to all of our customers. We do, however, require that students supply their own travel (air fare/mileage), transportation while at class and lodging expenses. We also need to mention that the temperature will be COLD in the Solution Center during some of the training. It would be advisable to bring a jacket/coat to class. Standard clothing is required such as pants (no shorts allowed), tee-shirts and/or polo shirts are acceptable, and if you have steel toed shoes, bring them as parts of the class will be on our production floor. Every course includes a meet and greet the 1 st morning of class with rolls, juice and coffee and FREE daily lunch on all full days of class. The course adjourns at 11:30 a.m. on day 4. If for some reason we are required to cancel the course due to a lack of resources in our training facility, we will contact you as soon as possible to reschedule.