2015 Honeywell Users Group Europe, Middle East and Africa Transform TDC 2000 Data Hiway to Experion PKS While Retaining Graphics, Applications and Wiring Jazeem Mohammed, Honeywell
Continuous Innovation Modernize Optimize TCO Higher Reliability and Integrity Interoperable Operations and Engineering Improve Performance and Business Results Protect Existing Production Intellectual Property Applications Graphics System Namespace Application Relationships Limit Risk & Maintain Safety Stepwise On Process Retain Operator Experience, Procedures Standard Operating Environment Leverage Infrastructure Lets you Focus on Improvements 2 2015 Honeywell International All Rights Reserved
T203 Opportunity to Optimize Modernization T200 FRAC OVRHD CSR FI226 400.312 MSCFD FLARE TI202 281.53 DEGF CWS PI201 18.71 PSI E209 TI203 200.09 DEGF TI201 280.03 F FC201 4608.23 BPD 65% E210 D200 PC105 15% 18.70 PSIG PC106 15.73 PSIG 85% LI214 85 % PI115 FI204 10.77 000.00 PSIG MSCFD LI224 95 % 0% FUEL GAS FC234 13.29 KBPD T200 TEMPS 1-281.53 DEGF 2-280.03 DEGF 3-271.89 DEGF 4-266.00 DEGF 5-255.44 DEGF 6-254.99 DEGF 7-266.92 DEGF SOUR WTR T200 LC204 25 % 50% TI213 89.03 F C205 TI223 440.06 F FC214 1308.29 BPD VRU AI241 320.78 AMPS NAPHTHA SLOP 100% P209 P211 P210 P212 3 2015 Honeywell International All Rights Reserved
TDC/TPS Evolution to Experion Experion Orion Console Experion Station TPS GUS Application Experion Server -TPS ACE-T / E-APP History Module Application Module Local Control Network Level 2 Switch ENIM Network Interface Module Fault Tolerant Ethernet EHB Hiway Gateway Universal Control Network EHPM Control Firewall Basic Controller C300-UHIO Basic Hiway ELMM Logic Manager C300 Safety Manager C300 4 2015 Honeywell International All Rights Reserved
TDC/TPS Evolution to Experion (Cont d) FTE Data Access Offloads the LCN Experion Orion Console Experion Station TPS GUS Application Experion Server -TPS ACE-T / E-APP History Module Application Module Local Control Network Level 2 Switch ENIM Fault Tolerant Ethernet EHB EHPM Control Firewall C300-UHIO ELMM C300 C300 Peer-to-Peer Below the Firewall Safety Manager 5 2015 Honeywell International All Rights Reserved
2015 Honeywell Users Group Europe, Middle East and Africa Incremental Hiway Modernization
Steps to Transform Your Hiway Upgrade to PCUS or TPS-connected Nodes using ETN Sustainable Hardware Virtualized Add C300 using UHIO Prepare for Experion Control Retain Field Wiring Retain Cabinets Change Power Supply Check Grounding Use EHB to upgrade Hiway Gateway Hot Cutover One Basic Controller at a Time Install UHIO 7 2015 Honeywell International All Rights Reserved
Solutions for Hiway Migration Experion Hiway Bridge (EHB) Retain native graphics and advanced control applications Leverage Existing Products HG; ENIM; C300 Hiway Gateway 8 2015 Honeywell International All Rights Reserved
Solutions for Hiway Migration Universal Hiway I/O (UHIO) Migrate Hiway to C300 while retaining wiring and cabinets Single C300 and CF9 for the first CB UIO is optional redundant 9 2015 Honeywell International All Rights Reserved
Solutions for Hiway Migration (Cont d) Universal Hiway I/O (UHIO) Redundant C300 and CF9 Additional UIO for second CB is optional redundant 10 2015 Honeywell International All Rights Reserved
Solutions for Hiway Migration (Cont d) Universal Hiway I/O (UHIO) Only additional UIO for the third CB (and fourth CBs) Connection is to the first C300 11 2015 Honeywell International All Rights Reserved
Solutions for Hiway Migration (Cont d) Universal Hiway I/O (UHIO) Cabinet after migration to C300 and UIO 12 2015 Honeywell International All Rights Reserved
Solutions for Hiway Migration (Cont d) Hiway Power Supply Replacement Use existing Series C power supply Replaces Existing Power Supply 13 2015 Honeywell International All Rights Reserved
Services to Protect Investments Control Match Services Tool to extract and convert control strategies from legacy controllers to C300 and EHPM 14 2015 Honeywell International All Rights Reserved
Hot Cutover Process CB/EC Interim Controller Standby Manual Start Reserve Control Duration ~10-20 minutes UHIO End Native Window or GUS for Operations Native Window or GUS for Operations HMIWeb or Native Window or GUS for Operations Teaming Honeywell Expertise, New UHIO, EHB and Legacy Products 15 2015 Honeywell International All Rights Reserved
Upgrade to Orion Console Footprint matches existing consoles Fully redundant including power, screens, computers and keyboards no single point of fail Re-use of existing displays SafeView change only for large screen transition Orion (1 Console) 16 2015 Honeywell International All Rights Reserved
Unchain TPS Nodes from PCI LCN I/O K4LCN LCN Chassis Module Bus Emulators FTE FTE ETNI FTE I/O Cisco Switch Virtual Machine LCN ETN Replaces LCNP4 Enhanced TPS Node (ETN) New in Experion R431 Remote Location Flexibility Virtual or Physical ETNI K4 LCN or Dell Cabinet ETN/IO 17 2015 Honeywell International All Rights Reserved
Choice of where to mount the ETNI Leave it in your Stations Easy option for Migrating a Universal Station Replace EPDG IO with ETNI Great option for virtualizing stations 18 2015 Honeywell International All Rights Reserved Move them to the instrumentation room in Either LCN or Dell Cabinet Consolidate LCN runs Reduce heat/power in control room
TPS Merges into Experion Fault-tolerant Ethernet Vision Experion Station EHPM C300 ELMM Safety Manager TPS Components Gradually Melt into Experion 19 2015 Honeywell International All Rights Reserved
Summary Flexible Solutions You Can Live With and Grow With Secure, well-planned modernization path for Hiway users Migrations tailored to unique site requirements No need to rip and replace existing control systems Protect intellectual property Retain physical assets Leverage the value of technology investments 20 2015 Honeywell International All Rights Reserved
More Continuous Innovation! Technology Sessions Monday Afternoon Evolution of Process Control Networks Within the Unified TPS/Experion Control Environment Enable Integration and Virtualization with Enhanced TPS Upgrade Solutions Transform TDC 2000 Data Hiway to Experion PKS While Retaining Graphics, Applications and Wiring Migration Roundtable Tuesday 1:50pm 2:50pm Live Demo Sessions - Freesia Room Migrate from C200 to C300 Tuesday June 23 @ 9am; Wednesday June 24 @ 11:30am Migrate from Hiway to C300 Hot Cutover (Also features the ETN!) Tuesday June 23 @ 11am; Wednesday June 24 @ 9:30am Service Advisory Council Tuesday 3:10pm Grand Oaks Ballroom Solution Enhancement & Support Program (SESP) Leveraging Mobility Technologies to Improve System Performance Migration Training Thursday 1pm 21 2015 Honeywell International All Rights Reserved
Come See More Continuous Innovation in the Demo Room! 22 2015 Honeywell International All Rights Reserved
Thank You 23 2015 Honeywell International All Rights Reserved