Models DXL-0 DXL-7 DXL-00 DXL- DXL-0 DXL-70 DXL-00 DXL SERIES II CAST IRON GAS FIRED BOILERS FOR FORCED HOT WATER REPAIR PARTS AND OPTIONAL KITS Ordering Instructions Order Parts through your nearest supplier. When ordering parts, obtain Model Number and Serial Number from data plate on your boiler. Include following information when ordering. Part Number Part Description Boiler Model Number Boiler Serial Number Manufactured by: ECR International, Inc. 0 Dwyer Avenue, Utica NY 0 web site: www.ecrinternational.com P/N 00090, Rev. H [0/0]
REPLACEMENT PARTS - EXPLODED VIEW Left Side Panel Top Panel Upper Front Panel Flue Collector Control Cover Assy Control Bezel Heat Exchanger Draft Deflector Right Side Panel Base Access Panel Gas Manifold Burner Door Burner Rollout Switch Transformer J-Box Cover Jacket Base Panel Wiring Harness 000907 Hydrolevel control Spark Box Spark Box Bracket 090088AD Junction Box Spark Cable 0009
REPLACEMENT PARTS - JACKET BOILER JACKET 0 9 8 7 Item # Boiler Size 0 7/00 0 7/00 Complete Jacket Kit # 000999 00000 00000 00000 00000 Top Panel 0AC 0 0 0 0 Flue Collector 0 08 0 07 0 09 0 Right Panel 090089AC Base Panel 0AC 0AC 090080AC 09008AC Lower Access Panel 0900877AC 0900878AC 0900879AC 0900870AC Draft Deflector 09009AC 0009AC 090097AC 090098AC 090099AC 7 Control Bezel* 0009 8 Control Cover* 090087AC 090087AC 0900877AC 0900878AC 9 Upper Access Panel 090087AC 090087AC 090087AC 090087AC 090087AC 0 Left Jacket Panel 090089AC * Not included in Complete Jacket Assy Kit.
REPLACEMENT PARTS - PIPING & CONTROLS PIPING & CONTROLS 7 8 ITEM DESCRIPTION P/N QTY. RELIEF VALVE 0# VR-00.0 WELL HYDROLEVEL ¾"X ½" 00 TEMPERATURE PRESSURE GAUGE 000 PIPE - ELBOW ¾" 90 9000 PIPE - NPL ¾"X" 000 PIPE TEE ¼" X ¾" X ¼" 000 7 DRAIN - SHORT 0009 8 PIPE - NPL ¼ X ½ NPT 000 * DAMPER HARNESS 00009 * GAS VALVE/IGNITER HARNESS 70 * CIRCULATOR HARNESS 0009 * TEMPERATURE SENSOR, 8" 0007708 * TEMPERATURE SENSOR GROMMET 00077 * Item not shown
REPLACEMENT PARTS - CONTROL MODULE ITEM DESCRIPTION P/N QTY. SECTION PANEL WITH INSULATION 09008 SECTION PANEL WITH INSULATION 09008 SECTION PANEL WITH INSULATION 09008 SECTION PANEL WITH INSULATION 09008 INTERMITTENT PILOT CONTROL 00-0A 070 PILOT CONTROL BRACKET 090088AD DXL J-BOX 00007 J-BOX COVER 00008 HEX WASHER SCREW #8-X/" B POINT 00000 8 0 HYDROLEVEL CTRL MODULE 000907 BASLER TRANSFORMER 0007897 * WIRE HARNESS 000907 * Item not shown
REPLACEMENT PARTS - HEAT EXCHANGER & BOILER BASE HEAT EXCHANGER Fully Assembled Heat Exchangers 900000 Heat Exchanger ( Section) 900000 Heat Exchanger ( Section) 900000 Heat Exchanger ( Section) 900000 Heat Exchanger ( Section) BOILER BASE Item # Description Part # Qty. BURNER TUBE /" - 0 BURNER TUBE /" - 7, 00 000 BURNER TUBE /" -, 0 BURNER TUBE /" - 70, 00 BASE W/INSUL - 0 0 BASE W/INSUL - 7, 00 0 BASE W/INSUL -, 0 008 BASE W/INSUL - 70, 00 0 BURNER DOOR - 0 0900907 BURNER DOOR - 7, 00 0900907 BURNER DOOR -, 0 0900907 BURNER DOOR - 70, 00 0900907 MANIFOLD - 0 --.0 MANIFOLD - 7 & 00 --.0 MANIFOLD - & 0 --.0 MANIFOLD - 70 & 00 --.0 Item # Description Part # Qty. SCREW ¼ - 0 X ½ SELF TAP HW-00.0 7 NOT SHOWN GAS VALVE VR80H - 0-0 SPARK NAT GAS VALVE VR80H - 70-00 SPARK NAT GAS VALVE VR80-0-00 SPARK LP VG00 VG00 VG00 ORIFICE.mm NAT - 0, 00, 0, 00, 00070 ORIFICE.9mm NAT -, 70 00070 ORIFICE.8mm NAT - 7 00070 ORIFICE # LP - 0 0 ORIFICE #7 LP - 00, 0, 00 --.0 ORIFICE #9 LP - & 70 --.0 ORIFICE #0 LP - 7 --.07 COMBUSTIBLE BASE FLOORING - 0 --8.0 COMBUSTIBLE BASE FLOORING - 7, 00 --8.0 COMBUSTIBLE BASE FLOORING -, 0 --8.0 COMBUSTIBLE BASE FLOORING - 70, 00 --8.0 * Orifice Quantities: Model 0 - qty ; Model 7 & 00- qty ; Model & 0- qty ; Model 70 & 00- qty *
REPLACEMENT PARTS - PILOT SPARK PILOT Spark Pilot Kit - Natural Gas 00009 Spark Pilot Kit - LP/Propane 00000 Item # Description PILOT AND BRACKET ASSEMBLY (NAT. GAS) PILOT AND BRACKET ASSY (LP/PROPANE) Qty. * BRACKET SCREW * COMPRESSION FITTING * NOT SHOWN ROLLOUT & BLOCKED VENT SAFETY SWITCH, Section Shown Item # Description Part # Qty., SECTION TEMP. SENSOR BRACKET 00 SECTION TEMP. SENSOR BRACKET 090087 SECTION TEMP. SENSOR BRACKET 090088 CONTROL-FIXED TEMPERATURE THERMO (BLOCKED VENT SAFETY SWITCH) AQ00 SCREW - # X ¼ HEX HD HW00 7
IMPORTANT In accordance with Section (f) () of the Energy Policy and Conservation Act, this boiler is equipped with a feature that saves energy by reducing the boiler water temperature as the heating load decreases. This feature is equipped with an override which is provided primarily to permit the use of an external energy management system that serves the same function. THIS OVERRIDE MUST NOT BE USED UNLESS AT LEAST ONE OF THE FOLLOWING CONDITIONS IS TRUE: An external energy management system is installed that reduces the boiler water temperature as the heating load decreases. This boiler is not used for any space heating This boiler is part of a modular or multiple boiler system having a total input of 00,000 BTU/hr or greater. This boiler is equipped with a tankless coil. DUNKIRK BOILERS 0 Dwyer Avenue, Utica NY 0 web site: www.ecrinternational.com