E-WASTE RECYCLING PROSES MAKİNA TECHNOLOGY ISTANBUL AYKOSAN SANAYI SITESI ÇARŞI BLOK 12. KAPI IKITELLI ISTANBUL TURKEY E-MAIL: info@proses-makina.com
Who Are We? We work and make benefit design with our factories we cooperate for incoming demand from our customers. Process Machine Company and that factories have professional substructure and working together are able to provide a turn-key close loop process which includes recovery and refining of all precious metals like gold, silver, platinum group metals from E-Scrap, Catalytic Converter, Jeweller, and Mine. Recover Precious Metal From Waste Electronic Without Loss! Process Machine Company present permanent solutions to the clients. Most of the recycling plant can lose Cu and Au during physical process of E-Waste. With Process Machine Company s systems, you can catch all of them. Without loss and take more profit! What Are We Doing? Process Machine Company produce machines of precious metal recycling and refining. With Process Machine Company you can do business which listed below E-waste Recycling And Refining Systems Catalytic Converter Refining and Recovery System Precious Metal Refining From Mine Rare Metals Recovery and Refining Refining Of Jewellery Materials Waste Chemical Liquid Neutralization Systems Spare Parts Of Jewellery
Completed Projects Process Machine Company completed 4 projects in E-Waste, Jeweller and Mining Fields. On the other hand, Process Machine Company in business of cooling and completed more than 30 project in the cooling area. Serbia (Rubin Recycling Company) Niger (Precious Metal Mining Co.) Asia Myanmar (Mining) Asia-Vietnam (Catalytic Conv. Refining) Iran (E-Waste and Catalytic Conv.) Pakistan (E-Waste) Israel (Silver Refining and Tantalum Recovery Process and Systems) On-going Projetcs Cat Converter Recycling and Refining (Mexico) Tantalum Recovery and Refining System (Tanzania) E-Waste Recycling and Refining System (South Africa) Cobalt and Molybdenum Recovery System From Spent Catalyst (Romania) Recycling your electronic waste
Pre-Separation Machine This system is working with high performance. Before crushing of E-Waste take component which involves precious metal such as Gold. Most of the companies crush PCB without any pre-operation. During crushing operation, blade crusher will strip covered gold on the Pin. After this, gold goes to dust form and then throughout separation operation gold can lose. Do not lose your precious metal and recover all! Without any dust, füme etc. After Component Separation Machine There is a gradual separation unit. With this unit, all component can separate almost % 100. No need to buy big crushing and separation system! Because you will dispose of dust and plastic side with this machine!
E-Waste Crushing and Separation Machine (Small Capacity) On this step, we just crush board side of motherboard. Normally, E-waste materials feding directly witthout any pre-separation. This method has high consumption of electiricty. Because without pre-separation you have to use bigger crusher and separation unit. Because there are many impurities in your feed such as plastic, dust etc. Process Machine Company present permenant solutions. Also we already calculate your profit, payback period and investment cost! Follow us and see result of board crushing with separation! Copper Dust
E-Waste Crushing and Separation Machines Features Power Engine and Other Capacity Per Hour Weight Number Of Blade Dimensions kw kg kg m 50 800 4500 12 1,9*3,5*2,3 60 1000 5000 20 1,9*4*2,3 85 2000 8000 64 2*4,3*3,3 225 3000 306 653 390 Protection case around chassis prevents dangers. Rotor is driven by V-Belts. Manual feeding is made by conveyor belt. Cooling into breaking tank is made itself by the means of pneumatic fan system. All blades of breaking tank are made of H.C.H.C steel and (54-58 HRC) hardness. Blades can be heavy-duty if metal which are same hardness. Blades into breaking are German Bohler brand. Separator on the chassis separates copper and plastic from each other accurately by the means of air. Standard is paid attention by sound insulation of all machines. Safety switches on the machine and low control panels are one of the most important features. Required electric source for machine is 400 V 3 phase 50 Hz. For heavy-duty blades and machine equipments we kindly request from our customer to pay attention to be used metals into break tank. We manufacture machines with different capacity and dimensions as per customer demands.
E-Waste Crushing and Separation Machine (Medium Capacity) On this step, we just crush board side of motherboard. Normally, E-waste materials feding directly witthout any pre-separation. This method has high consumption of electiricty. Because without pre-separation you have to use bigger crusher and separation unit. Because there are many impurities in your feed such as plastic, dust etc. Process Machine Company present permenant solutions. Also we already calculate your profit, payback period and investment cost! Follow us and see result of board crushing with separation!
E-Waste Crushing, Pulverization and Separation Systems (High Capacity) With this plant, without any pre-sorting, you can recover all precious metal from all electronic wastes. Materials are feeding to the first crusher by a conveyor belt. After this process, electronic waste materials reduce to 1-2 cm size. With the second one, we are obtaining available size for separation each material with high efficiency. There are four outlets after operations. Ferrous material, Non-Ferrous Material, Dust and Particle (Goes to Dust Collector) This plant can process 3 ton per hour. If you want to establish big E-Waste Recycling and Refining systems
High Performance Shredder, Crusher, Pulverization and Separation systems.
Induction Furnace E-waste recycling system has several critical points. One of those, melting and casting operation and systems. Because, after crushing and separation operations the nonferrous side involves impurities such as lead, tin etc.. If the client does not want to install any electrolysis system, this kind of impurities is no longer a problem. But if would like to continue with electrolysis system for obtaining pure copper, impurities should decrease until ordinary percentage. Lower energy consumption Single Power, Induction Furnace %97 electrical efficiency 0,98 power factor DCPIC programmable single main control board Computer adjusted control board PLC software with multiple input - outputs Failure control and program upload via the internet Soft start LCD monitoring Perfect inverter control features Software for automatic sintering KWH energy consumption display on LCD Software controlled additional ground leakage control Less harmonic feedback to the electrical network via stable DC inverter Lower assembly costs Wider coil diameter Closed circuit cooling advantage Smaller installation field Faster and economic maintenance
Induction Furnace Capacity and Performance Rates Power(Kw) Frequency(Hz) Steel/time/h Bronze and Copper Kg/time/h Iron Kg/time/h Melting Temperature Melting Temperature Melting Temperature Kw Hz 1650(C) 1175(C) 1480(C) 75 3000 97 173 106 125 3000 179 336 197 175 3000 260 494 290 225 3000 306 653 390 150 1000 219 413 235 200 1000 305 586 335 250 1000 417 782 460 300 1000 514 960 575 350 1000 606 1133 660 600 1000 1060 1978 1165
Casting Unit Copper casting unit is supported by the heater for protection the anodes. This heater is preparing them moulds for casting. If melted copper will cast directly to the mould occur any damage on the mould or surface of anodes. It can cause loss and high operational cost due to changing moulds every process. Your Benefits Close anodes weight tolerances thanks to self adjusting three-point weighting system Reduced process costs thanks to dynamic control of the mould temperature and minimization of thermal shocks Demand-oriented automation - from semi-automated through to fully automated production Prevention of washes at anode outer zones through gentle and smooth turning of the casting wheel Collecting of anode packages in both, horizontal and vertical direction available
Copper Electrolysis Unit Our company provides also electrolysis unit for gold, silver and copper. After our precrushing, crushing and separation and melting operation units we can obtain almost 99,5 % copper purity. The electrolysis system is using for reach ultra-pure copper such as 99,99 %. Example for calculation: Copper Electrolytic Refining Cells The copper electrolytic refining unit consists of: No. 4 polypropylene tanks No. 1 Head Cell with recirculation pump No.1 Rectifier 2000A 5V No.1 Heating system of the electrolyte solution. Power Supply: 11,5 kw 400V 3Ph 50Hz Current Rectifier Power Supply: 14 KVA 400V 3Ph 50Hz
Chemical Refining Units (Electrolysis Sludge Refining Unit) Ecological, No harmful fumes, no smell & smoke, Turnkey of Pt, Pd and Rh from alloy or mixed dust. Process Machine Company is using three different materials while produce machine reactor. Titanium, Static Glass and PP Reactor can provide to clients. NEW PM 2 PM 7 PM 15 PM 30 PM 60 PM 120 Power supply 400 V three phase 400 V three phase 400 V three phase 400 V three phase 400 V three phase 400 V three phase Power 1.3 kw 2.8 kw 5,1 kw 8,9 kw 17 kw 23 kw Quantity refinable every 8hrs. 2-2,5 kg 7 kg 15 kg 30 kg 60 kg 120 kg Dimensions (mm) 1200 x 670 x 1120 1400 x 1040 x 2060 1950 x 1080 x 2340 1950 x 1080 x 2340 3200 x 2000 x 3200 3600 x 2200 x 3600 Weight (approx.) 80 kg 250 kg 350 kg 400 kg 550 kg 650 kg
Outputs Of E-Waste Process 99,99 Gold 99,99 Silver 99,99 Copper 99,99 Palladium
E-WASTE TO METALS AND MONEY ISTANBUL AYKOSAN SANAYI SITESI ÇARŞI BLOK 12. KAPI IKITELLI ISTANBUL TURKEY E-MAIL: info@proses-makina.com WEB SITE: www.proses-makina.com M.Phone: +90 507 788 91 09