DRC12FR DRC12FR347 Dynalite Install Guide
Contents 1 Important Safety Information 2 Overview 3 Installation Installations Overview Tools List Location and Clearances Mounting the Cabinet Connecting Line and Load Wiring Connecting Line Voltage to Power Supply Connecting Control Wiring 4 Standard Wiring DMX512 DyNet Cable Termination Emergency Input (EMG) 5 Specifications DRC12FR DRC12FR347 6 Warranty 7 Contact Information 8 Accessories 9 Notice to Contractor 10 Field Service / Commissioning Request 3
1 Important Safety Information Important Safeguards When using electrical equipment, basic safety precautions should always be followed including the following: a. READ AND FOLLOW ALL SAFETY INSTRUCTIONS. b. Do not use outdoors. c. Do not mount near gas or electric heaters. d. Equipment should be mounted in locations and at heights where it will not readily be subjected to tampering by unauthorized personnel. e. The use of accessory equipment not recommended by the manufacturer may cause an unsafe condition. f. Do not use this equipment for other than intended use. g. Refer service to qualified personnel. SAVE THESE INSTRUCTIONS. 4
2 Overview About the Dynalite Relay Cabinet Dynalite Relay Cabinets feature robust and rugged relays, and provide advanced control of various lighting load types, and allow any combination of control including DMX512, internal overrides, Dynalite sensors, and/or integration with building management systems. Relay Cabinet Components Figure 1: Relay Cabinet Overview 5
3 Installation Installation Overview The following steps are required to successfully install this product: 1. Review this document completely before starting the installation. 2. Unpack and inspect equipment. Compare the equipment you received with your packing list. If these do not match, contact Philips Lighting Customer Support at 1-800-526-2731. Please have your Sales Order Number available when contacting customer service. This number is found on the Packing List. 3. Gather tools. Refer to Tools List below. 4. Choose an appropriate location for installation. Refer to Locations and Clearances below. 5. Plan the wire routings and connection order. Decide where the Feed, Load, and Control wiring will enter the cabinet(s). 6. Remove access panels and knockouts as required for conduit or busway entry. Perform all conduit connections to the cabinet before it is permanently installed. Be sure to remove all knockout pieces and debris. 7. Securely mount the cabinet and terminate all Line, Load and Control wiring following the directions in this guide. Note If commissioning and start-up are included as part of your installation, proceed to next steps. 8. Clean up work site for engineering check-out by Philips Lighting Support (see Notice To Contractor at the end of this manual). 9. Contact Philips Lighting Customer Support when the product is installed and ready for check-out. Location and Clearances When installing this product, the location site MUST meet the following requirements: Wall must be capable of supporting the weight of the cabinet. The cabinet may be either recess-mounted or surface-mounted. Minimum ventilation spacing for side-by-side mounting: 6 inches. All cabinets require 12 inches of ventilation space above and below. Indoor Use Only: The unit MUST be installed indoors. Dry Locations Only: The unit can only be installed in an "office clean" area that is never exposed to moisture of any kind. Philips Lighting is not responsible for damage to equipment caused by moisture, paint, dust, solvents or cleaning supplies. Installation location should have sufficient volume to allow exhaust air to circulate and cool. Refer to National Electrical Code and local codes to determine whether additional requirements must be met. Proper separation if Class 1 and Class 2 wiring must be met per National Electrical Code. Mounting the Cabinet To install cabinet: 1. Locate suitable location for mounting the cabinet. (Refer to "Locations and Clearances" above.) 2. Mount cabinet utilizing pre-punched mounting holes, shown in Figure 2, as follows: a. Remove front panel (if installed). b. Ensure that wall is capable of supporting the weight of the relay cabinet. c. Mark hole placement on wall. d. Using four 1/4" wall-anchor bolts (not included), secure cabinet in place. Figure 2: Mounting holes Tools List The following is a basic list of tools required for this installation: Drill (for mounting holes) Hammer (for removing knockouts) Phillips screwdriver Small flat screwdriver Adjustable wrench Wire stripper Heatshrink tubing Pencil Knife Wire cutter Ratchet and assorted sockets Conduit and fittings Digital voltmeter/rms 6
Warning You must have access to a main circuit breaker or other power disconnect device before installing any wiring. Be sure that power is disconnected by removing fuses or turning the main circuit breaker off before installation. Installing the device with power on may expose you to dangerous voltage and damage the device. A qualified electrician (personnel) must perform this installation. Refer to National Electrical Code and local codes for cable specifications. Failure to use proper cable can result in damage to equipment or danger to persons. Connecting Line and Load Wiring To connect line/load wiring: 1. Install load and line wiring through knockouts. Use 10-14 AWG wire for load/line circuit wiring. Caution Wire openings MUST have fittings or lining to protect wires/cables from damage. Use 90 C copper wire only! 2. Connect proper grounding (Figure 4). 3. Install low-voltage wiring. Figure 4: Wiring Connections Connecting Control Wiring The Dynalite Relay Cabinet may be controlled by the following Class 2 control methods: USITT DMX512 DyNet Network Gateway (option) Dry Contact Inputs Emergency Input (UL924 option) Each Relay Cabinet contains a Connect PCB for connection of Class 2 control wiring. The Connect PCB also contains jumpers for termination of DMX512 signal. For approved wire types per control method, refer to "Standard Wiring" on page 8. To connect control wiring: 1. Route Class 2 control wiring from source to side of Relay Cabinet. 2. Install conduit fittings or insert lining materials in the knockout opening. 3. Pull Class 2 control wiring through prepared openings. Caution Wire openings MUST have fittings or lining to protect wires and cable insulation. 4. Prepare cabling as shown in Standard Wiring on page 8. 5. Connect Class 2 wiring to appropriate location on Connect PCB as shown in to Figure 5. 6. Set DMX Term (termination) jumper as required. Figure 5: Connect PCB Terminal Ground Relay Screw (Connection) Tightening Torque 350-600 kcm Torque @ 325 in-lbs #4-14 Torque @ 45 in-lbs 0.8 N-m to 1.2 N-m Connecting Line voltage to Power Supply To connect line voltage to the power supply: 1. Pull neutral and line wiring to panel thru necessary conduit. Caution Wire openings MUST have fittings or lining to protect wires/cables from damage. Use 90 C copper wire only! 2. At terminal block above power supply (top left corner of cabinet), secure Neutral wire to position labeled N. 3. At terminal block above power supply (top left corner of cabinet), secure Line wire to position labeled L. 7
4 Standard Wiring DMX512 Wire Function DRC Terminal XLR Pin WE Color Code (e.g., Belden #8132) IECA Color Code Belden Standard Color Code Category 5 Color Code DyNet Cable Termination Dimension Name Minimum Maximum for terminal A B Remove cable jacket Drain wire Heatshrink Maximum for XLR (In-Line) 1 (26mm) 2 ¼ (57mm) 1 ¼ (32mm) Dim A 1/8 (3mm) GND C/GND2 1 Drain wire (shield) Drain wire (shield) Drain wire (shield) DMX- D1-2 White w/blue Black Black (of red pair) Brown (8) White/brown (7) Orange (2) DMX+ D1+ 3 Blue w/white White Red White/orange (1) SPARE NC 4 White w/ orange Red Black (of white pair) Green (6) To terminate DyNet cabling: 1. Strip off specified length of outer jacket. SPARE NC 5 Orange w/ white Green White Green/white (3) 2. Cut shield (foil or braid) flush to outer jacket. DO NOT cut drain wire. Caution Do NOT connected DMX512 wiring to the +24V terminal on the DRC Connect PCB. Contractor is Responsible for All Terminations * 1) Only approved EIA-485 cable types may be used. Approved types include: Belden #8132, #9729, or #9842, Alpha #3492C or #6413TMB, Proplex #PC224T. No plenum rated EIA-485 types are available. An acceptable plenum rated EIA-422 cable close enough in properties is: Belden #88102 Note No other EIA-422 cables are acceptable. 2) Category 5 cable may be used for DMX512. Approved types include: Belden #1583A and Belden #1585A (Plenum). 3) Cable MUST be terminated exactly as shown here. 4) DMX512 cable runs MUST be routed in a "Daisy-Chain" configuration as shown in your drawing set, if provided. DO NOT convert these cables to home runs. 5) DMX512 cable runs should all be in metal conduit. Runs in exposed areas must be in metal conduit. Maximum cable run should not exceed 1500 feet (preferred maximum 1000 feet). * Factory Service Representative will terminate DMX512 wiring during engineering checkout (see Field Service / Commissioning Request form on page 12). 3. Fit specified length of 1/16" (1.5mm) heatshrink tubing over the drain wire. 4. For solder connections, fit a 1/2" (13mm) length of 1/16" (1.5mm) heatshrink tubing over each conductor. 5. Fit a 1" length of heatshrink tubing over the entire cable. Position it so that 3/4" (19mm) of its length is over the cable jacketing, and 1/4" (6mm) of its length is over the loose conductors. 6. Strip 1/8" (3mm) inch of the insulation from each of the conductors. 7. Terminate the conductors on the terminal block, or solder the terminals as specified. 8. For solder connections, shrink the individual 1/2" (13mm) lengths of heatshrink tubing over the solder terminals. 9. Shrink the remaining heatshrink tubing. 10. Apply the appropriate ID label to the cable at the end of the outer heatshrink tubing. Emergency Input (EMG) To be used with UL924 Emergency Input Contractor is Responsible for All Terminations DRC Terminal +24VDC EM SENSE COM COM Function Emergency Supply Emergency Return Common Common 8
5 Specifications DRC12FR / DRC12FR347 Dimensions DRC12FR Specification Number of Circuits: Relay Type & Rating: SCCR Rating: Load Types: Control Types: Rating 12 individually replaceable, single pole relays. (Density reduced by half with two pole relay option.) Single Pole Latching Relay: 20A @ 300VAC MAX (General Use). 2400W @ 120VAC (Tungsten). 1/2HP @ 110-125VAC. 1-1/2 HP @ 220V - 277VAC Motor Load. Two Pole Latching Relay: 20A @ 480VAC MAX (General Use). 2400W @ 120VAC (Tungsten). 1/2HP @ 110-125VAC. 1-1/2 HP @ 220V -277VAC Motor Load. 14,000A @ 277VAC for single pole relay 5,000 @ 277VAC for double pole relay Incandescent (Tungsten, Halogen), Magnetic Low-Voltage, Electronic Low-Voltage, Neon, Non-Dim Fluorescent, HID, LED, Motors Philips Dynalite occupancy sensors, photocells, control panels, and DyNet accessories. Operating Voltage: Operating Temperature: DMX512 120VAC or 277VAC 0 to 40 C (32 to 104 F) Operating Humidity: 10% to 90% (Non-condensing) Enclosure: NEMA Type 1 Compliance: CSA listed to UL508 and UL924 (option). Tested per ICES-1003 : FCC Part 15 Subpart B. DRC12FR347 Specification Number of Circuits: Relay Type & Rating: SCCR Rating: Load Types: Control Types: Rating 12 individually replaceable, single pole relays. (Density reduced by half with two pole relay option.) Single Pole Latching Relay: 20A @ 347VAC MAX (General Use). 2400W @ 120VAC (Tungsten). 1/2HP @ 110-125VAC. 1-1/2 HP @ 220V-250VAC Motor Load. Two Pole Latching Relay: 20A @ 347VAC MAX (General Use). 2400W @ 120VAC (Tungsten). 1/2HP @ 110-125VAC. 1-1/2 HP @ 220V-250VAC Motor Load. 14,000A @ 277VAC for single pole relay 5,000 @ 277VAC for double pole relay Incandescent (Tungsten, Halogen), Magnetic Low-Voltage, Electronic Low-Voltage, Neon, Non-Dim Fluorescent, HID, LED, Motors Philips Dynalite occupancy sensors, photocells, control panels, and DyNet accessories. Operating Voltage: Operating Temperature: DMX512 347VAC 0 to 40 C (32 to 104 F) Operating Humidity: 10% to 90% (Non-condensing) Enclosure: NEMA Type 1 Compliance: CSA listed to UL508 and UL924 (option). Tested per ICES-1003 : FCC Part 15 Subpart B. 9
6 Warranty Three Year Limited Warranty This Philips Lighting device, when properly installed and under normal conditions of use (without overload, abuse or alteration), is warranted to you, the original user, for a period of three years from the date of original retail purchase, to be free from defects in materials and workmanship. If during the warranty period you believe the purchased product or any part thereof has such a defect, you must return the product (or part) at your cost during such period, with proof of purchase (or if installed by a third-party a written explanation of installation transaction with proof of date), to Philips Lighting, 10275 West Higgins Rd., Rosemont, IL 60018, for repair or replacement (or to an authorized Philips Lighting supplier which agrees in advance to handle the return and replacement by factory authorization). If the product or part is found by Philips Lighting to have been defective in material or workmanship it will be repaired or replaced (as deemed necessary by Philips Lighting), and the replacement will be returned to you free of charge. The original user is solely responsible for any costs associated with removal and reinstallation of the product and shipping to Philips Lighting or its authorized supplier. 7 Contact Information Philips Lighting Customer Support +1-800-526-2731 www.philips.com/lightingcontrolsna 8 Accessories Ordering code DRC-K-NG DRC-K-1POLERLY DRC-K-2POLERLY DRC12FR-BOX Description DRC NG Network Gateway DRC Single Pole Relay DRC Double Pole Relay DRC Backbox Enclosure PHILIPS LIGHTING LIMITS THE DURATION OF THE IMPLIED WARRANTY OF MERCHANTABILITY WITH RESPECT TO THE PRODUCT TO THE LIMITED WARRANTY PERIOD SET FORTH ABOVE, AND OTHERWISE DISCLAIMS ALL IMPLIED WARRANTIES WITH RESPECT TO THE PRODUCT AND ITS PARTS. Some states disallow certain limitations on implied warranties so you should consult your state law if you have a question regarding this limitation and disclaimer. Philips Lighting disclaims any and all liability for incidental, consequential, special or indirect damage arising out of any claimed breach of warranty or otherwise. However, some states do not allow exclusion or limitation of such damages, so this disclaimer may not apply to you. The remedy provided in this Limited Warranty for defective products is the user s sole and exclusive remedy, subject to your state law. Further, this Warranty gives the user specific legal rights, and the user may also have other rights which may vary from state to state. 10
9 Notice to Contractor DO NOT APPLY POWER TO THE LIGHTING CONTROL SYSTEM Equipment must be installed per the "AS BUILT" Drawings. These drawings reflect changes in the equipment based on the returned Note If commissioning and start-up are included as part of your installation, please read below. Warning No part of this system, except distributed dimming products, may be energized or operated until the installation check list is completed, and for systems with an Engineering Check-Out, the installation has been approved by a Philips Lighting Representative. Violation of this requirement may damage components and therefore constitute misuse under standard warranty terms. Such misuse may relieve Philips Lighting of any and all further obligations under the terms of this warranty. For Distributed Dimming products, power may be applied to individual dimmer strips and boxes in order to set the DMX512 Address prior to installation. Approved submittal drawings and/or any changes that may have occurred in production. Previous sets of drawings should be destroyed. All installation and wire terminations MUST be completed per the "As Built" Drawings and prior to energizing the system and Start-up. 1) Input power must be connected to the system, but not energized. FOR PROJECTS THAT INCLUDE AN ENGINEERING CHECK-OUT At least 3 Weeks Notice is required in order to schedule an Engineering Check-Out. All installation and wire terminations MUST be completed per the "As Built" Drawings (see above) and prior to the arrival of the Field Service Representative. The Field Service Representative will only be able to: Ensure that the system was properly installed and functions correctly, including troubleshooting and providing guidance to the contractor to correct any problems. Train personnel in the operation of the Lighting Control System. The Field Service Representative will not be able to: Install equipment or make electrical connections required of the installing contractor, including DMX512, DyNet, and/or any other connections that require a licensed electrician. Return to instruct any personnel who missed the original training session. If the above requirements have not been met, the Field Service Representative will be required to leave the job site. Return trips to complete the Engineering Check-Out require a separate Purchase Order and will be invoiced at the cost of travel (including per diem and travel time door-to-door), hourly labor, and a minimum daily onsite charge. Rescheduling will require 3 weeks notice, subject to Field Service Representative availability. Please feel free to contact Philips Lighting Customer Support should there be any questions regarding the installation of the equipment or requirements regarding the Engineering Check-Out. IMPORTANT! Field Service / Commissioning Request form on page 12 or contact Philips Lighting Customer Support. 2) All loads must be connected and all lighting instruments must be lamped. 3) All control wiring must be installed and terminated - including DMX512 and DyNet. DyNet installations, terminations, and testing must be done by a qualified network installer. 4) All equipment, including consoles, accessories, keys, cables, and manuals must be in place. 5) Personnel for training (i.e., the users) as well as any other personnel required by contract and/or specification must be available for training at the completion of the Check-out and energizing of the system. 6) An owner (or authorized representative) as well as any other personnel required by contract and/or specification will be present to accept the system. 11
10 Field Service / Commissioning Request From: Company: Phone: Fax: Please fill out, sign and date, and fax back to 972-389-6175 Allow Minimum two weeks advance notice. Job Name: Sales Order Number: Site Address: City: State: Zip Code: Electrical Contractor: Phone: IMPORTANT: At NO time shall the system be energized prior to Philips Lighting authorized personnel checkout. Philips Lighting will not be liable for any damage that may occur and the system warranty may be voided. System commissioning will be contingent on Philips Lighting Credit Department approval. Please see Philips Lighting Terms and Conditions for further details. Requested Checkout Date: Please check the boxes below to confirm that: Arrangements have been made for access to ALL equipment. ALL control stations and receptacle stations have been installed. ALL system inter-wiring is complete between dimmer cabinets and control stations, and has been checked for accuracy and continuity. ALL load lamps have been installed and ALL load circuits have been checked with the associated power feed for correct wiring. The system has been cleaned for customer acceptance and ALL dimmers have been installed in the appropriate dimmer rack(s). ALL necessary owners, representatives, and staff will be present for demonstrating and training at time of commissioning. Please see specifications for requirements. I hereby certify that the above conditions have been met and that the installation is complete. I understand that a PURCHASE ORDER will be required for additional visits resulting from an INCOMPLETE INSTALLATION. Print name: Position: Signature: Date: Phone Number: Fax Number: Email: 2012 Philips Lighting Electronics N.A. A Division of Philips Electronics North America Corporation. All rights reserved. Published and printed in USA April 2012 Form number: IG.DRC.3.04032012 DIR# 443529060621