Ice Cream Machiner y GRIGOLI STICK LINE
Ice Cream Machinery GRIGOLI STICK LINE ROTARY AND IN LINE MACHINE AUTOMATIC ICE CREAM BAR FREEZER Application: Automatic, continuous production of ice cream, sherbet, or fruit juice bars with or without stick. Operating Principle: The production of the ice cream bars is carried out with the following process : 1. filling the moulds 2. freezing the product with a brine bath at low temperature. 3. inserting the wooden stick in the product at the right time. 4. finishing the freezing stage. 5. defrosting the moulds, for the extraction of the products, with warm brine. 6. extracting the product from the moulds. 7. chocolate coating the product. 8. lay-off the product for the wrapping machine.. Capacity: Several types of rotary in line machines are available for a capacity which goes from approximately 3.000 to over 40.000 pieces per hour. The real capacity goes accordingly to different parameters such as: - Type of machine - product recipe - n of radial rows or moulds strips in brine - n of wide in the moulds or radial rows - product thickness, especially on the rotary type - overrun of the products - water ice or ice cream production - brine temperature - ice cream or water ice filling temperature - type of sophistication of the product - refrigeration capacity Moulds assembly accordingly to selected machine products dimension: - Large variety of assembling are possible accordingly to customer needs product size in all models of our range, for the best performing capacity.
How to select your stick machine: Why rotary system? - Less water consumption - Less brine consumption - Less product waste - Different lay out space Why in-line system? - Easier accessibility to the plant - Easier washing of the moulds - Quick product moulds change over - No care of not extracted products - More cups on moulds assembly with different thickness - More flexibility for products changing variety - Less refrigeration power need - Different layout space - Much longer life of the moulds
Ice Cream Machinery Features of both plants Brine tank, Basic Machine Double walled welded insulated. Two rails are placed for holding all the needed apparatus. The brine tank is divided in freezing defrosting zone. Pumps are placed for brine circulation, defrosting washing. Electrical panel with PLC, for the complete control of the machine. Electro - movement. In line extraction device is stard in all machines. Brine circulation A S/S pump is circulating the brine solution from the brine tank to the evaporator into the brine distribution system under the mould. Brine circulation for the best performing capacity. High speed of the brines ensures the best heat transfer from the brine to the moulds. Defrosting system With warm brine for the rotary machine with warm water for the in line machine. Small size space used for the defrost of the rotary machine ensures the maximum freezing area possibility for every rotary machine model. Mould washing system Sprayer on top of the mould for the rotary system with the vacuum pump for drying. Three washing tanks for the in line, located under the basic machine. Water products saving system is present in all in line models for minimizing products waste water consumption. Main drive system Electro for the small version machine mechanical/ for the bigger one. Very simple efficient system in all plant. Long lasting few maintenance need. Moulds Completely constructed in special S/S with customer requested shape. Large variety shape available. Available attachments A large selection of products is available. For any different selection, specific devices Patented P&P system is available on the in line machine. Chocolate coating A chocolate dipping station is located under the second descending station of the extraction device. Link with the chocolate jacketed kettle is forming the complete chocolate system. Wrapping machine Several models are available accordingly to the specific capacity need. Hot seal electric eye are stard. Single, double multi-line model available. Frigorific group This is available in several dimensions accordingly to the needed capacity. We use screw type compressor self contain group system. Very compact easy to install serve. Other optional equipments are available full details can be obtained on specific request.
GRIGOLI STICK LINE IN LINE MODEL Specification Model 3 Model 6 Model 10 Model 12 Model 14 Model 20 Max mechanical 20 25 25 25 25 25 speed N of wide 5-6 - 8 6-8 - 10 10 12 14 10-12-14-16- 14 16 18 18 20-30 - 12-20 18-24 Capacity 3/6.000 5/10.000 8/18.000 12/26.000 12/30.000 20/40.000 Row of moulds 130 130 130 130 130 130 in brine, stard Cooling Brine holding 1.000 2.000 3.000 4.000 5.000 6.000 capacity L. Liquid refrigerant Defrosting Electrical Electrical steam steam steam steam or steam Main drive movement Max consumption Air Lit/min 900 1.200 1.200 1.200 1.300 1.300 Water Lit/min 10 15 20 25 28 30 Defrost Kw 6 9 - - - - Chocolate plant 5 5 5 5 5 5 Kw Washing pumps 0,55 0,55 0,55 0,55 0,55 0,55 Kw Defrosting 0,75 1,1 1,1 pump Kw Brine pumps Kw 3 6 8,5 12 16 18 Main drive 1 1,8 1,8 1,8 motor Kw Low pressure steam 10Kg/h 30 Kg/h 60 Kg/h 80 Kg/h 90 Kg/h 100 Kg/h The above specification will vary accordingly to the moulds selection refrigeration 4
Ice Cream Machinery
GRIGOLI STICK LINE ROTARY MODEL Specification Max mechanical speed N of wide Capacity Row of moulds in brine Cooling Brine holding capacity Litre Liquid refrigerant Defrosting Main drive movement Max consumption Air Water Defrost Kw Chocolate plant Kw Washing pumps Defrosting pump Kw Brine pump Kw Low pressure steam Model 3 Model 6 Model 8 Model 10 Model 14 20 25 25 25 25 5-6-8 3/5.000 80-120 1200 Nh3 Electrical or steam Electro- 800 9 0,75 3 15kg/h 5-6-8-10 6/12.000 108-135 2.500 Nh3 Electrical or steam Electro- 1.000 15 7,5 40kg/h 10-11-12-14 10/15.000 132-144 3.000 Nh3 Electrical or steam Electro- 1.200 20 7,5 50kg/h 10-11-12-14 10/18.000 108-144 3.500 Nh3 steam Electro- 1.200 2 12 60kg/h 13-14-16-18 12/22.000 108-144 4.500 Nh3 steam Electro- 1.200 2 16 80kg/h The above specification will vary accordingly to the moulds selection refrigeration
Ice Cream Machinery B A C Indicative Layout MODEL A B C 3 3500 10500 550 6 4200 11500 880 10 4300 11500 980 12 4400 11500 1150 14 5800 11500 1350 20 6000 11500 1450 A B C Indicative Layout MODEL A B C 3 1900 5800 2500 6 2490 7000 2640 8 2700 7300 2900 10 3000 7500 2900 14 3500 7800 3800 www.laief.it AIFe info@laief.it L.A.I. e F. s.r.l. - 20814 Varedo (MB) Italy - Via Monte Rosa, 34 - Tel +39 0362 55.43.55 - Fax +39 0362 55.43.66