Manufacturer: deconta GmbH Im Geer 20, 46419 Isselburg Type-No.: 530 ( / 400) 540 ( / 230) Serial-No.:
Table of contents on page 1 Basic safety advice 3 2 Technical description 4 2.1 Functionality Filter system 4 2.1.1 Regenerative Filter stage 4 2,1.2 HEPA - Filter stage 4 2.2 Filter description 5 2.2.1 Pre-separator, Cyclone 5 2.2.2 Regenerative filter stage 5 2.2.3 HEPA-filter stage 5 3 Technical data 6 3.1 Dimensions and Weights 6 3.2 Connections 6 3.3 Performance data 6 3.4 Sound pressure level 6 4 Initial operation 7 4.1 Set-up 7 4.2 Establish connections 7 4.3 Suction operation 9 5 Filter control / Filter change 11 5.1 Regenerative filter stage 11 5.2 Filter change regenerative filter stage 11 5.3 HEPA-filter stage 13 5.4 Filter change HEPA-filter stage 13 6 Maintenance and Checks 14 6.1 Before each use 14 6.2 During use 14 6.2.1 Offline-Cleaning 14 6.3 Annual check 14 7 Circuit diagrams 15 7.1 / 230 15 7.2 / 400 16 8 Declaration of conformity 17 Seite 2
1 Basic safety advice The handling of the appliance technology is only allowed for instructed staff. The exact knowledge of this manual is an important condition for the staff before handling the machine. Please keep the instruction manual close to hand and available for everybody. deconta has to engage you as the user to follow the manual and to employ this engineered technology only in accordance with the regulations and not in a inappropriate way! In the event of non-observance, deconta assumes no liability. To ensure safety during operation of the unit, the following must be strictly observed: Do not use in potentially explosive areas. Necessary repairs and maintenance may only be performed by authorized staff. For all repair and maintenance work, the device is to be completely disconnected from power supply The safety and protective equipment is to be kept in perfect function. Attached safety guidelines are to be kept in a readable state and are to be followed. Generally applicable legal and other binding regulations for accident prevention and handling of hazardous substances must be observed. In order not to restrict safety, any changes on the machine are prohibited. ATTENTION! The device is not suitable for the filtration of condensed, corrosive, flammable and explosive compartment air. The ambient air temperature may not exceed 40 C. Express reference is made to the additional and national safety measures and directives when operating the Equipment technology. Seite 3
2 Technical description Safety Vacuum Cleaner, dust class H pursuant EN 60335 in 2 designs, as 230 Volt or 400 Volt Unit. The industrial vacuum cleaner described in this manual is suitable for the intended use for vacuuming dry, non-combustible dusts. The filters collected dust via three filter stages. The suctioned dust is transported to the dust bag / dust container via cyclone unit. Finer particles are held back by subsequent compact filter elements. These filters are regenerative, i.e. the filters are cleaned automatically during the operation. Finally a HEPA-filter of class H comes to effect. Cyclone regenerative filter HEPA-filter 2.1 Functionality Filter system 2.1.1 Regenerative Filter stage (self-cleaning filter stage) The captured fine dust accumulated on the surface of the compact filter and forms the Filter cake (layer). An automatically working cleaning system takes care of the cleaning of the filter during operation. The Filter cake is shot from the inside to the outside by a blow-off valve. The extracted dust is collected in a dust container. 2.1.2 HEPA-Filter stage (dust collecting filter stage) Gathering of suspended matter, which was unable to be captured by the regenerative Filter stage. Seite 4
2.2 Filter description 2.2.1 Pre-separator, Cyclone Functional principle Cyclone separator Separation level approx. 95 % 2.2.2 Regenerative Filter stage (self-cleaning filter stage) Filter medium Polyester- fine fibre fleece Filter surface 3 x 1,4 m², total 4,2 m² Separation degree (at particle size 0,3-15µ) 99,9 % Dimensions 500 x 95 x 300 mm Thermal stability 110 C Cleaning Periodically Compressed air - Injector system 2.2.3 HEPA-Filter stage (dust storing Filter stage) Frame Plastic Separator Aluminium Filter medium Glass fibre Sealing compound Polyurethan (2-component-glue) Sealing Polyurethan, foamed Filter surface 2 m² Filter class H13 pursuant DIN EN 1822 Separation degree > 99,95 % in MPPS leak tested (Most Penetrated Particle Size) Dimensions 284 x 284 x 150 mm Handle protection Expanded metal grille, painted white, 2 GW (Grip Wire) on both sides Seite 5
3.1 Dimensions and Weight 3 Technical data / 230 / 400 Length 1300 mm Width 630 mm Hight 1660 mm Weight 146 kg 151 kg Waste container volume 1. Filter stage 45 Liter Waste container volume 2. Filter stage 30 Liter 3.2 Connections / 230 / 400 Power connection 230 V / 16 A 400 V / 16 A Hose connection suction sided 75 mm Hose connection exhaust air sided 150 mm 3.3 Performance data / 230 / 400 Engine power 3,2 kw 4,8 kw Power consumption 14 A 21 A Total underpressure 30000 Pa Air flow rate 7,8 m³/min 11,7 m³/min 3.4 Sound pressure level Sound volume / 230 / 400 82 db(a) Seite 6
4 Initial operation Do not operate the unit, if it is visibly damaged or if there are problems with the initial operation. In that case please contact deconta GmbH immediately. 4.1 Set-up The placing of the Vacuum cleaner must be firm, level and must be able to support the weight of the unit. 4.2 Establish connections ATTENTION! The main plug may not yet be inserted into the power outlet. The ASPIMAX is equipped with compact filters and a HEPA-filter. Before the unit is ready for use, the following components must be installed: 1) Waste bags: Press stopping button, loosen central locking gear and unhinge the support bracket. Both Waste containers can now be pulled out from under the Vacuum cleaner. Insert waste bags und pull over the tank edge. Put downholder in the Waste container of 2nd Filter stage. Then push both containers under the unit and lock with Central locking gear. Make sure the support bracket snaps into place. Central locking gear Stopping button Support bracket Seite 7
Suction hose connection with load pusher Downholder Waste container 1. Filter stage Waste container 2. Filter stage 2) Suction equipment: Connect suction hose to suction hose connection and fasten with hose clamp. Then connect optional accesssories, depending on intended use. 3) Load pusher at the Suction hose connection: In suction operation open the load pusher. Seite 8
4.3 Suction operation 7 5 2 4 1 3 6 1 Suction operation During suction operation the compact filter is cleaned simultaneously. 2 Signal lamp Vacuum flow The signal lamp flashes in case the suction speed falls below 20 m/s in the suction hose. 3 Offline-Cleaning Offline-cleaning is used when the automatic cleaning cannot stand up to the suction material. In this operating mode the cleaning takes place without suction operation. To avoid uncontrolled dust discharge, the slider at the suction connection and the clamping of the dust container must be closed during the Offline-Cleaning. 4 Overtemperature At inadmissible operating temperature inside the housing (over 60 C) the Vacuum cleaner shuts automatically down. The signal lamp flashes. Overtemperature occurs when hoses are clogged or the suction nozzle is closed. 5 Main filter full The unit shuts automatically down once the main filter is so clogged with dust that it has to be exchanged. The signal lamp flashes. Seite 9
6 Selector switch Display It is standard that the different operating pressures and the temperature are indicated in the display. D = Pressure in the tank for cleaning the compact filter R = Pressure loss of compact filter A = Pressure loss of HEPA-filter G = Total pressure loss T = Temperature inside the unit After pressing the selector switch, the current consumption and the operating time are indicated. F1 to F2 = Power consumption of two single turbines ( / 230) F1 to F3 = Power consumption of three single turbines ( / 400) tk = Operating time of built-in compressor for filter cleaning (in minutes) tf = Operating time of turbines (in minutes) 7 Power connection (only with / 400) Lamp on: Power connection OK Lamp off: Phase or phase-neutral missing. Check power supply Seite 10
5 Filter control / Filter change For a visual check-up of the filters, there are LED-lighted inspection windows on the covers of the regenerative and HEPA- filter stage. Cover HEPA- filter stage Cover regenerative filter stage 5.1 Regenerative Filter stage (self-cleaning filter stage) The life cycle of the filter depends on the following factors: Operating hours Type of dust Dust concentration 5.2 Filter change regenerative filter stage Attention: Contaminated filter are to be changed in compliance with all relevant safety precautions Filter change only when unit is switched off Use approved filters only Do not use fibre binding agent on the device Seite 11
Fixing screws Blower system Blower system Remove compact filter: Loosen screws of cover and remove cover Loosen all 4 fixing screws of each blower system and tilt the system to the side Remove filter and dispose properly Insert compact filter: Check and clean the sealing surfaces on the unit Insert new filter Screw on Blower system Screw on lid Important: Handle with care, damages to the filters can remove effectiveness of the filtration. Seite 12
5.3 HEPA- Filter stage (dust storing filter stage) The life cycle of the filter depends on the following factors: Operating hours Type of dust Dust concentration Quality / State of regenerative Filter stage With increasing clogging of the filter, the air flow rate decreases. Important: Use approved, faultless filters only! 5.4 Filter change HEPA-filter stage (dust storing filter stage) Attention: Contaminated filter are to be changed in compliance with all relevant safety precautions Filter change only when unit is switched off Use approved filters only Do not use fibre binding agent on the device HEPA-filter Clamping bar Fixing screws Remove HEPA-filter: Loosen screws of cover and remove cover Loosen fixing screws from clamping bars and remove clamping bars Remove filter and dispose properly Seite 13
Insert HEPA-filter: Check and clean the sealing surfaces on the unit Insert new filter Install clamping bar Screw on lid Important: Handle with care, damages to the filters can remove effectiveness of the filtration. For protection purposes against mechanical damages, the filter delivered by deconta is provided with a handle protection. 6.1 Before each use 6 Maintenance and Checks To check all Safety installations seal suction hose. The signal lamp should be flashing right away. 6.2 During use Attention to the indicators Approx. every 30 sec there is an acoustic signal noticable due to the pressure shock 6.2.1 Offline-Cleaning Offline-cleaning is used when the automatic cleaning cannot stand up to the suction material. In this operating mode the cleaning takes place without suction operation. Procedure: Turn switch on Offline-Cleaning. The regenerative filters are cleaned approx. every 30. Depending on the degree of pollution and the type of dust, have it cleaned every 0,5 to 3 hours! To avoid uncontrolled dust discharge, the slider at the suction connection and the clamping of the dust container must be closed during the Offline-Cleaning. 6.3 Annual check The air technology systems (dust collectors, industrial vacuum cleaners and equipment, which are used for ventilation or pressurisation) are to be tested at least once a year by the deconta service. Seite 14
7.1 / 230 7 Circuit diagrams Seite 15
7.2 / 400 Seite 16
8 Declaration of conformity deconta GmbH Im Geer 20 D-46419 Isselburg EU-Declaration of conformity Product: Industrial Vacuum Cleaner Type: 530 und 540 The design of the unit complies with the following directives: EU-Machine directive 2006/42/EG EG-Low voltage directive 2006/95/EG Applied harmonised standards: EN 292 EN 60335-1 EN 60335-2-69 EN 55014, EN 50082 Applied national standards: DIN VDE 0701, DIN VDE 0702 DIN VDE 700 T205 DIN EN 60335-1 IEC 60335-2-69 W.Weßling Isselburg, 05.09.2014 The copyright of this instruction manual remains with deconta. This manual is intended for assembly, operation and maintenance personnel. It contains instructions and drafts of technical nature which may neither be distributed nor used in any unauthorised way for competitive purposes or passed on to others. For more information please visit our website www.deconta.com Seite 17