Tubular Heaters Series Immersion Heaters, Tubular Heaters, Ribbed Tubular Heaters
Screw-in Immersion Heater Standard sizes for application in water Power (W) 2000 000 4500 6000 7500 Input Voltage (V) 20 20 20 20 20 Immersion Length (mm) 190 250 75 475 600 Number of Tubes DBK 21012. This information is subject to change without notice. Data is given for illustration purposes only and does not release the customer from independent application tests. Design Drawing G 1 1 /4 G 1 1 /2 DBK s knowledge of thermal management gives us the experience to guide and support you with your technical challenges - we can manage the complete project from concept to full production release. Design Characteristics Heating elements for direct heating of Liquids, viscous substances, gases U-bend tubular heaters that are directly immersed in the substance to be heated. Heating elements are joined to a srew plug or to a blind flange thus forming a self-contained heating unit that can be furnished with enclosure and control device if desired. Screw plug made of, St7.2 or stainless steel Thread G 1 1/4", G 1 1/2", G 2" 2-6 tubes depending on thread of screw plug Blind flanges IAW DIN 2527 form B, Sizes B50, B65, B80, B100, B170, B175, B200, B250 Material St7.2 stainless steel on request Number of tubular elements according to application Capillary thermocouple possible, temperature ranges 0-85 C, 0-110 C, 50-00 C With enclosure, Ø 80 x 97, IP 65, with temperature limiter 110 C or 15 C inside Operating voltage 20V, 20/V Special voltages up to 500V Installation with gasket in threaded bore or with companion nut, for flat flange with matching companion flange Note that immersion heaters should not be operated under dry conditions Boiler, heating of vessels, containers and tanks, oil tubes, oil sump of engines, hydraulic equipment, deep fat fryers, fat containers, washing machines, steam generators, laboratory equipment, medical apparatuses, instantaneous water heaters Protection class I DIN EN 605-1 Further Information: Industrial Thermal Management www.itm.dbk-group.com
Turbular Heater DBK 11011. This information is subject to change without notice. Data is given for illustration purposes only and does not release the customer from independent application tests. Design Characteristics Design Industrial Thermal Management Heating elements for a wide range of heating applications. High power density and easy installation provide a solution for most heating applications. The elements can be adapted to most requirements. Various sheath materials are available. Controllable heat by resistance wire technology Resistance wire embedded in magnesium oxide thereby insulated from the metall sheath Heat transfer by conduction, convection or radiation. Sheath diameter 8.1, 8.5mm and 6.5mm Sheath length from to mm Connection area unheated, unheated lengths as required preferably 50, 75, 105, 140, 180, 280 and 900mm. Operating voltage up to 500V Power output tolerance conforming to DIN EN 605 (VDE 0700) - Sheath bendable, annealed, bending as required, preferred bending radii R15, R20, R25, R0, R5, R45, R50, R60, R70, R80, R100 Corrosion-proof by choice of adequate material Sheath materials 1.4541, 1.4571, 1.445 and 1.4876 other materials on request Electrical terminations: threaded stud M4 unthreaded stud diam. 2.5 and.5mm blade terminal 6. Lead wires Bent according to drawing or sample If desired we will make proposals for optimum configuration of the heating elements Please note that the transition from heated to unheated section must not be located in a bend Minimum bending radii are R=15mm for 1.4876 R=20mm Further Information: www.itm.dbk-group.com
Mounting Various mounting configurations are available: threaded nipples soldered, welded or pressed on threaded flanges flat flanges round or rectangular metal bases customized design DBK 11011. This information is subject to change without notice. Data is given for illustration purposes only and does not release the customer from independent application tests. Threaded nipple G1, with lead connection Threaded nipple M14, threaded connection M4 Oval flat flanges, blade terminal Available Nipples Lead connection bead-insulated with end sleeve DBK s knowledge of thermal management gives us the experience to guide and support you with your technical challenges - we can manage the complete project from concept to full production release. Inquiries and orders should indicate/include: For pressing on G 1/4" x 12 x Ø 18 St 7 G 1/4" x 12 x Ø 18 stainless steel For soldering For welding G 1/4" x 12 SW 17 G 1/4" x 5 SW 17 M 14 x 18 SW 19 M 14 x 24 SW 19 M 14 x 5 SW 19 G 1/4" x 16 SW 17 stainless steel stainless steel Grills, baking ovens, broilers, baking plates Washing machines, dishwashers Instantaneous water heaters, boilers, water heaters Heating of dies, moulds and tools Comfort heaters, air heaters, radiation heaters Steam generators, evaporators, dryers Deep fat fryers and frying pans Formation, dimensions Intended use, substance to be heated Tube diameter, material, unheated tube length Mounting and fastening devices Electrical connection Voltage and performance Desired quantity Temperature of substance Admissible Surface Load in W/cm 2 * Instantenaous Heater to be heated 1.4541 1.4876 1.445 Heating of Gases Still Air Forced Air 2 m/s 250 C 250 C 2,5,2 4 Forced Air 10m/s 250 C 7 8 Heating Still Water 100 C 10 10 10 of Liquids Flowing Water* 100 C 20 20 20 Water (Dry Run Heater) 95 C 5 6 6 Acid Baths 100 C 6 Thinned Acids 100 C 2,5 2 Phosphat Acids 90 C 4 4 Liquid Oils 50 C,5 Liquid Oils 250 C 2 Viscous Oils 00 C 1,2 Glycerine 150 C 2 Tar 150 C 1 Lead Bath 500 C 4 Heating Contact Heating of Metals 250 C 4 5 od Solids Indirect Heating 4 4 Cast in soft metal with control Cast in soft metal w /o control 250 C 25 6 Industrial Thermal Management Further Information: www.itm.dbk-group.com
Ripped and Finned Tubular Heaters Finned Tubular Heaters Tubular heater with slide-on fins and/or brazed steel ribs to increase the surface area. Controllable heat by resistance wire technology Fins increase heating surface thus ensure excellent heat transfer to the surrounding air Heat transfer mode - convection DBK 11011. This information is subject to change without notice. Data is given for illustration purposes only and does not release the customer from independent application tests. DBK s knowledge of thermal management gives us the experience to guide and support you with your technical challenges - we can manage the complete project from concept to full production release. Industrial Thermal Management Design Characteristics Operating temperatures up to 550 C Tubular heater diameter 8,1or 8,5 mm Small version: Ribbed length 100 to 1000 mm Rib size 50 x 25 mm Rib winding pitch 7 mm Large version: Ribbed length 100 to 750 mm Rib size 70x40 mm Rib winding pitch 6 mm Unheated length min. 45 mm Rib material 1.401 and nickle steel Operating voltage up to 500 V Closed heating unit possible with connecting sleeve Connection area without ribs and unheated Electrical connection: thread M4 leads blade terminal 6, mm Mounting: threaded nipple flat flange Air Heating elements Heating ducts Frost protection devices Gas pre-heaters Further information: www.itm.dbk-group.com
Ripped and Finned Tubular Heaters Ripped Tubular Heater Tubular heater with slide-on fins and/or brazed steel ribs to increase the surface area. Controllable heat by resistance wire technology Fins increase heating surface thus ensure excellent heat transfer to the surrounding air Heat transfer mode - convection DBK 11011. This information is subject to change without notice. Data is given for illustration purposes only and does not release the customer from independent application tests. Design Drawings DBK s knowledge of thermal management gives us the experience to guide and support you with your technical challenges - we can manage the complete project from concept to full production release. Design Characteristics Operating temperatures up to 550 C Custom-bent shapes Tubular heater diameter 8,1or 8,5 mm Tube length 500 mm to 0 mm Outer element diameter 28 mm and 2 mm Rib winding pitch 5,5 mm Rib material 1.401 Minimum bending radii R 45 mm Operating voltage up to 500 V Closed heating unit possible with connecting sleeve Connection area without ribs and unheated Electrical connection: thread M4 leads blade terminal 6, mm Mounting: threaded nipple flat flange Air Heating elements Heating ducts Frost protection devices Gas pre-heaters Further information: Industrial Thermal Management www.itm.dbk-group.com