DDL-9000 DDL-9000D (DRY-HEAD TYPE) DDL-9000S (MINUTE-QUANTITY LUBRICATING TYPE) DIRECT-DRIVE, HIGH-SPEED. 1-NEEDLE. LOCKSTITCH MACHINE WITH AN AUTOMATIC THREAD TRIMMER DDL-9000DS-WB/CP-160D The machine head is one size larger than the conventional head, expanding the space under the machine arm for increased operability. With its direct-drive system, the machine starts up smoothly and offers excellent responsiveness. With its dry head that no longer uses an oil pan, the machine totally eliminates oil stains on the material. (DDL-9000D)
This larger machine head may change the machine head standard for the 21st century. DDL-9000D (DRY-HEAD TYPE) DDL-9000S (MINUTE-QUANTITY LUBRICATING TYPE) With its newly developed large machine head, the DDL-9000 dramatically upgrades seam qualityand increases efficiency. Wider space under the arm JUKI has developed a new high-long arm machine head one size larger than the head for the conventional lockstitch machine. With its wider area under the arm, the machine permits easy handling of the sewing material for improved operability. * The space under the arm is approximately 4 cm wider and 1 cm higher than that in JUKI's current lockstitch machine. Easy-to-observe needle entry area The jaw of the machine arm is located 1cm higher than that of the conventional machine. By ensuring easy observation of the needle entry area, the operator can run the machine in a more comfortable posture. Low noise and vibration The machine head frame is designed for optional balance and high rigidity. The use of this frame in conjuction with the machine's direct-drive system dramatically reduces operating noise and vibration. The DDL-9000 incorporates a direct-drive system (DD system) that offers quick start-up, upgraded stop accuracy, excellent responsiveness, and a stronger needle thrust for faster, better penetration into the material. In the machine's newly introduced direct-drive system, a compact AC servomotor is directly connected to the main shaft. This motor demonstrates quick start-up, upgraded stop accuracy, and excellent responsiveness. Since the machine uses no V-belt, the power consumption is reduced and belt chips are eliminated. Designed without an oil pan, the machine offers improved maintainability with easy removal of dust and lint. The dry-head-type machine (D type) operates without lubrication. This means the machine produces no oil splashes during sewing, freeing sewing products from the risk of oil stains. The machine requires neither periodical oiling nor oil level adjustment, saving you time and trouble for maintenance. The minute-quantity lubrication type machine (S type) only feeds clean oil from the oil tank to the hook and needlebar. This selfenclosed system stays clean since it doesn't use any reflux oil. This is very important for smooth operation when running at high sewing speeds (5,000rpm at maximum). DRY-HEAD TYPE (D TYPE) MINUTE-QUANTITY LUBRICATING TYPE (S TYPE) With its newly designed feed mechanism, thread take-up and light-in-weight mechanism, the machine offers both upgraded sewing capabilities and excellent operability. The presser foot mechanism is made of aluminum to reduce the weight. This light-weight presser foot prevents jumping when the machine runs at high speeds and responds quickly when the operator changes the sewing direction for straight portions and curved portions of the material. The machine can be used for wider range of materials and permits easy adjustment of the height, inclination, and timing of the feed dog.
The machine has been developed based on thoroughgoing studies on safety, maintainability, reliability, and durability. Safety switch The machine saves you the time and trouble of removing the knee-lifter and cover. This means that the machine head can be tilted for cleaning and maintenance without the inconvenience of removing the knee-lifter and cover. Even if you tilt the machine head while the power is still ON, the safety switch will disable the machine. This means the machine won't start running when the head is tilted even if you press the foot pedal. The handwheel is provided with a special mechanism to prevent the tangling of thread and hair. This is one more effective safeguard in a list of many. Installation of an attachment-mounting seat improves operability when replacing the attachment and increases the durability of the machine bed surface. The machine is provided with a well-proven horizontal-type thread-trimming mechanism that ensures speedy and reliable thread trimming. DRY-HEAD TYPE (D TYPE) The machine is provided with various easy-to-operate functions for increased operability. The machine has a pushbutton-type reverse feed switch. Tension-regulating knob Pressr spring regulator The machine is equipped with a tensionregulating knob and presser spring regulator, both with calibration markings. The machine is equipped as standard with a micro-lifter. The maximum lift of the presser foot is increased to 15mm. The bobbin winder is builtin at the top surface of the machine head. The hinge has been moved 10 cm from behind the needle entry point. 15mm The SC-900 control box offers further upgraded capabilities. SC-900 The number of revolutions at the start-up can be switched between three settings according to the operator's needs(standard, low, and high). The function-setting switch is provided with two new capabilities: reverse-feed and repeat. In addition, the switch has a reset capability to restore the machine to the default settings. The control panel can be selected according to the process. CP-360D With this control panel, two kinds of programs combining as many as 15 steps can be established. This control panel has an expanded range of functions such as teaching sewing, a function used to establish the number of stitches during sewing. CP-160D Four different kinds of pattern sewing are possible: automatic reverse stitching, constantdimension sewing, rectangle-shape sewing, and multi-layer stitching. As many as 19 stitches can be established for automatic reverse stitching (single or double). " Without control panel" can also be specified.
THE MACHINE SPECIFICATIONS BEST SUITED TO THE RESPECTIVE APPLICATIONS ARE AVAILABLE. DDL-9000DS DDL-9000SS for light-to medium-weight materials These models are adaptable to a wider range of materials. They can be flexibly used to sew various kinds of materials. These are standard types that can be used for a wider range of applications. DDL-9000SH for heavy-weight materials With its increased thread tension, outstanding feed efficiency, and high-thrust needle, faster, better penetration into materials, the machine runs at the maximum sewing speed of 4,500 rpm. The end result is higher productivity. DDL-9000DF for extra light-weight materials and foundations Best-suited to the sewing of extra light-weight materials and foundations Outstanding operability! The machine easily sews hard-to-sew materials. With its abilities to sew sharp curves and prevent material slippage, the machine performes outstandingly. The machine prevents puckering, irregular stitches, and uneven material feed! Thread tension components: The machine uses a low-tension spring that supports the low-tension sewing capability. A fixed-type thread guide is used to offer a constant, steady feed of the thread. Presser mechanism: The presser spring regulator produces an extra low pressure of 500 g. The light-weight presser foot won't jump even when the pressure foot pressure is low. Specific gauges: The machine is equipped as standard with a throat plate, feed dog, and presser foot specifically designed to prevent puckering.
Options (With its full array of options, the machine further increases productivity.) Auto-lifter AK-118 Optional switch Remaining bobbin thread detector AE-8 * Part No.: 236-32656 When you place orders DDL-9000 - B Machine head type Dry head D Minute-quantity lubrication S PSC box/control panel SC-900- S- D For General Export For CE Specifications Application Max. sewing speed Max. stitch length Needlebar stroke Lift of the presser foot Lubrication Hook Model name Needle ( at the time of delivery) Free space for sewing Size of bed Bobbin thread winder Machine head drive Automatic reverse feed function Power requirement Power consumption Total weight PSC box 3-phase This switch, mounted on the reverse feed switch, enables handy control of various functions*. *It is especially effective when operating the machine while standing. Application For light- to medium-weight materials For heavy-weight materials S H For extra light-weight materials and foundation F When the amount of remaining bobbin thread reaches the setting, the buzzer will sound to warn the operator not to press on the front part of the foot pedal. With this function, the operator doesn't have to look away from the sewing work to check the bobbin thread. (Only supported by the minute - quantity lubricating type machine) Material edge sensor ED-4 * When the sensor detects a material edge, it immediately stops the sewing machine and actuates the thread trimmer. This enhances productivity by allowing the operator to conduct sewing work without running to look out for missing stitches. Micro-lifter (asm.) Part No.: 236-11056 This device can be installed on the back of the face plate. It is very convenient for frequent use. *To mount the optional devices onto the machine after the setup, the optional PWB A Part No.:M9701-461-0A0 (separately available) will be required. For the sewing specification "H," only the minute-quantity lubrication type (S type) machine head is available. For the sewing specification "F," only the dry head type (D type) machine head is available. 220~240V 07 11 34 For JUS (LA) PSC box 3-phase (Note) The color of the product shown in photographs in this catalog is slightly different from the actual color of the product. Device and attachment Not provided Auto-lifter (pedal-driven) AK118 Dry head type Minute-quantity lubrication type DDL-9000DS DDL-9000DF DDL-9000SS DDL-9000SH For light- to medium-weight materials For extra light-weight materials and foundation For light- to medium-weight materials For heavy-weight materials 4,000rpm 3,500rpm 5,000rpm 4,500rpm 5 mm 4 mm 5 mm 30.7 mm 35 mm By hand-lifter : 5.5 mm / By knee-lifter : 15 mm(max.) No lubrication Minute-quantity lubrication to needlebar and hook Exclusive no-lubrication hook (plastic hook with special-purpose race surface) Automatic lubrication hook DB 1SF (#9) DB 1 (#11) #9~#18 equivalent to #9~#11 DB 1 (#11) #9~#18 DB 1 (#21) #19~#23 300 mm 517 mm 178mm Built-in the machine head Compact AC servo motor directly coupled with the main shaft (direct-drive system) Provided as standard 84.5 Kg Wiper Not provided 0 Provided W 100~120V JUS:North America and Central and South America. 37 38 Control panel Not provided CP-160 CP-360 100~120V,, 3-phase /Power rating 400 VA 000 160 360 To order, contact your nearest JUKI distributors. INTERNATIONAL SALES H.Q. 8-2-1, KOKURYO-CHO, CHOFU-SHI, TOKYO 182-8655, JAPAN PHONE : (81)3-3430-4001~5 FAX : (81)3-3430-4909.4914.4984 TELEX : J22967 http://www.juki.co.jp Specifications and appearance are subject to change without prior notice for improvement. Read the instruction manual before putting the machine into service to ensure safety. The description in this catalog is as of June, 1999. JUNE, 1999 Printed in Japan(M)