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Imagine know exactly what you are getting before you order it. You can order with confidence knowing th each panel is completely tested before it ships. Quick-ship panels are available for almost any type of boiler, with or without outdoor reset. Imagine the ability to send boiler temp, thermostatically mixed temperature, or reset modulated water to indirect water heaters, baseboard, fancoils, radiant slabs, or staple-up. With HydroNex, you can scale up from a few zones to more than 50 zones using the same proven building block approach. The HydroNex System is based on proven Primary/Secondary y (P/S) piping. p With P/S you know exactly what is happening at all times. With HydroNex you eliminate ghost flows and call backs with check and service valves, valved flanges, unions, and pressure/temperature gauges. As easily as 1-2-3, Primary panels move heat through (1) the boiler and primary loop, (2) Distribution panels send heat to each zone, and (3) Z Panels distribute the heat to radiant circuits, (or other terminal units). Experienced contractors will find many uses for these panels to speed up and simplify the design, quoting, and installation process, both in new and retrofit systems. With the HydroNex system, logic is visual. You can easily, and almost intuitively trace out fluid flows to each zone, check for air-locked circuits, and verify the entire system is functioning correctly before you leave. All plumbing and electrical components are easy to access for quick service. A good-looking g HydroNex system adds to customer satisfaction. They can even increase the resale value of your customer s home or office. Less time in the field and fewer call-backs means more time for your family and friends. Follow the selection process in the next few pages, or call the friendly people at Watts Radiant for free design assistance for your next job.
P Panels D Panels DVIP Weather responsive control sends variable temperature water to each zone. DVIP-ZoneValve Similar to DVIP but uses zone valves with a single load pump to distribute water to zones. DMixHybrid One panel delivers two temperatures! You choose boiler temperature and mix valve options. Perfect for indirect DHW and radiant. DVIPHybrid One panel delivers two temperatures! You choose boiler temperature and weather-responsive control. Great for indirect DHW and radiant. DHX-S Add snowmelt or any other indirect heating application to your system. Z Panels (Zone panels) Stainless steel 1 manifolds distribute water to radiant, baseboard, or fancoils. Order with or without pre-wired actuators. Pre-installed in steel cabinets for each in the wall installation. ZPump and ZMixPumpZone panels are often used to add zones to existing boiler systems. ZZone Manifolds only, requires a supply line with a circulator, such as a D Panel. ZPumpZone This panel includes its own circulator, good for high temperature zones. Use for add on zones to existing boiler systems. ZMixPumpZone This panel adds a thermostatic (non-electric) mix valve to the ZPumpZone panel. S Panels These panels are designed to expand the capabilities of the HydroNex line, giving you more design options for energy saving systems. Condensing Boiler Panel Specifically designed to interface with most condensing boilers, this panel also includes many primary panel functions. GeoThermal Panel This panel makes using a ground source heat pump easy; simply add the panel to your HydroNex package and enjoy the matchless efficiency of geothermal and radiant. VIP Mechanical Room Panel A stand-alone, weather responsive, variable-speed injection pump panel. When selecting your HydroNex modular control panels, think Primary Distribution Zone Special, or PDZS.
92 Q1. Do you have a glycol-filled system? Pick a PMan panel, with the manual fill option. P (Primary) Panel Selection Answer these questions to select the correct P Panel. Q2. Do you want the convenience of an automatic fill feature? Select the PAuto panel with the built in Watts 9-11s M-3 Backflow Preventer/Boiler Fill Valve. Do not select the PAuto panel if you are using a glycol-filled system, as the glycol may be diluted, without your knowledge. Q3. Do you want the energy saving option of an automatic reset control, that changes the boiler system water temperature as outside air temperature changes? Order a Primary panel (PManR or PAutoR) with a boiler outdoor reset control. D (Distribution) Panel Selection Answer these questions to select the correct D Panel(s). Q1. Do you want the supply water temperature to a zone to be the boiler temperature? Use a DDirect Panel, which pumps straight boiler (primary loop) temperature water. Perfect for radiators, fancoils, indirect water heaters, and some staple-up. Q2. Do you want the supply water to one or more zones mixed to a lower (fixed) temperature than your boiler (primary loop) is set at? Use a DMix to deliver a fixed supply temperature. Q3. Do you need some zones supplied with boiler temperature water and some zones supplied with fixed, lower temp fluid? Use a DMixHybrid Panel. This unique panel lets you field-select how many zones will be supplied with boiler-temperature water, and how many zones will be supplied with a fixed, lower temp water. Q4. Do you want the supply water temperature to respond to outdoor weather conditions? Use a DVIP Panel. Each DVIP Panel can supply up to five zones. If you have two areas that need outdoor reset control, but require different supply temperatures, order two DVIP Panels. Q5. Do you need some zones to respond to outdoor weather conditions, and some zone supply temps to be fixed; such as an indirect water heater? Use a DVIPHybrid Panel. This unique panel lets you field-select how many zones will be supplied with boiler-temperature water and how many zones will have their water temperature adjusted by an outdoor reset control. Q6. Do you want the supply water temperature to respond to outdoor weather conditions, have up to 6 zones, and minimize the number of pumps in your system? Use a DVIP ZoneValve Panel with only one zone pump. Q7. Do you want to add snowmelt or heat exchanger capabilities to your system? Use a DHX-S panel. Various control options allow the user flexibilty in choosing the application of this panel. NOTE: You can mix and match two or more D Panels in a single project. For example, you may use DDirect Panels to supply all of your baseboard zones, while using a DVIP Panel to supply radiant slab zones.
93 Z (Zone) Panel Selection Z Panels empower Watts Radiant s well-known 1 stainless steel manifolds for many uses. These include radiant zones, or supplying smaller terminal units such as kickspace heaters, towel warmers, or radiators. ZZone panels can supply between 2 and 12 zones, while ZMix and ZMixPump panels can supply between 2 and 7 zones. Note: A designates panels where each circuit is pre-wired with an individual actuator. Each circuit can deliver 2gpm. Actuators can easily be field jumpered to feed larger zones. Q1. Are you using D Panels (or field-installed zone pumps)? Select a ZZone panel (without actuators) for a single zone. For supplying multiplezones from a single manifold, use a ZZoneA panel (with actuators). Q2. Are you supplying a radiant manifold, radiators, or other equipment directly off the boiler? The ZPumpZone is the right choice, combining a manifold with a dedicated zone pump. Use the ZPumpZoneA if the manifold is supplying multiple zones. Q3. Do you want to supply a fixed supply water temperature to a radiant floor or other zone? The ZMixPumpZone combines a zone pump, and field adjustable thermostatic mix valve. Use a ZMixPumpZoneA for feeding multiple zones. S (Special) Panel Selection Answer these questions to select the correct S Panel(s) Q1. Are you using a modular condensing boiler as a heat source? Select a Condensing Boiler Panel. This panel makes it easy to enjoy the efficiency of a condensing boiler. Q2. Are you using a ground source heat pump as a heat source? Select a GeoThermal Panel. Seamlessly integrate a ground source heat pump into your radiant system for unparalleled efficiency. Q3. Do you need weather-responsive outdoor reset control and the ability to use larger, or different circulators? Select a VIP mechanical panel. If you have any further questions, or require assistance selecting the HydroNex system best-suited to your project, please call our system designers who are always willing to help: 800-276-2419.
94 PMan Panel P-Series panels are primary panels designed to supply down-stream panels with boiler water, which will in turn distribute boiler water to the radiant or other hydronic heating zones. They also remove air and provide essential service and monitoring capabilities. Plumbed in 1.25 L copper, these units are also equipped with Watts quick-connect unions for quick coupling to other HydroNex panels. All P Panels come pre-wired with a 9 power supply cord and measure 28 wide x 31.5 tall x 12 deep (S). Standard equipment includes: High performance micro-bubble air remover Primary loop pump of your choice Watts isolation pump flange Service valves 0-50psi/60-320F gauge White, powder-coated steel enclosure PAuto Panel The PAuto Panel is the same as the PMan Panel, but includes the Watts 9-11S M3 backflow preventer/auto boiler fill valve. This assembly also functions as a pressure-regulating, dual check-valve backflow preventer with atmospheric vent. The panel is plumbed in 1.25 L copper and equipped with Watts quickconnect unions to quick coupling to other HydroNex panels. Controls Every P Panel comes with a pre-wired switching control. It turns on the P Panel s primary pump and closes a dry contact for the boiler Aquastat upon a call for heat from any source. The panel comes with a 9 power supply cord for quick and easy field installation. 28 wide x 31.5 tall x 12 deep P Panel, Manual Fill, Watts Radiant 15-58 Pump PManWR1558 81005806 S P Panel, Manual Fill, Taco 008 Pump PManTA008 81005808 S P Panel, Manual Fill, Taco 0011 Pump PManTA0011 81005809 S P Panel, Manual Fill, Bell & Gossett NRF-22 Pump PManBGNRF22 81005810 S P Panel, Manual Fill, Bell & Gossett PL-30 Pump PManBGPL30 81005811 S P Panel, Auto Fill, Watts Radiant 15-58 Pump PAutoWR1558 81005800 S P Panel, Auto Fill, Taco 008 Pump PAutoTA008 81005802 S P Panel, Auto Fill, Taco 0011 Pump PAutoTA0011 81005803 S P Panel, Auto Fill, Bell & Gossett NRF-22 Pump PAutoBGNRF22 81005804 S P Panel, Auto Fill, Bell & Gossett PL-30 Pump PAutoBGPL30 81005805 S
95 Upgrade any Primary Panel with a pre-wired Tekmar 256 microprocessor-based one-stage boiler control. This control monitors the outside conditions and the boiler temperature to regulate the supply temperature sent to your heating system. To avoid boiler short cycling and large temperature swings, the 256 control continuously adjusts the boiler differential. Note: Do not use a Primary panel with reset if you are using a DVIP or DVIPHybrid panel (which includes its own reset control). PManR Panel Standard equipment on the PMan R Panel includes: Pre-wired Tekmar 256 control High performance micro-bubble air remover Primary loop pump of your choice Watts isolation pump flange Service valves 0-50psi/60-320F gauge White, powder-coated steel enclosure with cover Watts purge valve for easy air removal Plumbed in 1.25 L copper, these units are also equipped with Watts quick-connect unions for quick coupling to other HydroNex panels. All P Panels come pre-wired with a 9 power supply cord and measure 28 wide x 31.5 tall x 12 deep (S). PAutoR Panel The PAutoR Panel is the same as the PManR Panel, but includes the Watts 9-11S M3 backflow preventer/auto boiler fill valve. This assembly functions as a pressure-regulating, dual check-valve backflow preventer with atmospheric vent. The panel is plumbed in 1.25 L copper and equipped with Watts quick-connect unions to quick coupling to other HydroNex panels. 28 wide x 31.5 tall x 12 deep P Panel, Manual Fill, Outdoor Reset, Watts Radiant 15-58 Pump PManRWR1558 81005895 S P Panel, Manual Fill, Outdoor Reset, Taco 008 Pump PManRTA008 81005896 S P Panel, Manual Fill, Outdoor Reset, Taco 0011 Pump PManRTA0011 81005897 S P Panel, Manual Fill, Outdoor Reset, Bell & Gossett NRF-22 PManRBGNRF22 81005898 S P Panel, Manual Fill, Outdoor Reset, Bell & Gossett PL-30 PManRBGPL30 81005899 S P Panel, Auto Fill, Outdoor Reset, Watts Radiant 15-58 Pump PAutoRWR1558 81005900 S P Panel, Auto Fill, Outdoor Reset, Taco 008 Pump PAutoRTA008 81005901 S P Panel, Auto Fill, Outdoor Reset, Taco 0011 Pump PAutoRTA0011 81005902 S P Panel, Auto Fill, Outdoor Reset, Bell & Gossett NRF-22 PAutoRBGNRF22 81005903 S P Panel, Auto Fill, Outdoor Reset, Bell & Gossett PL-30 PAutoRBGPL30 81005904 S
96 DDirect Panels These panels are perfect for radiators, fan coils, staple-up, underfloor radiant, kickspace heaters, indirect water heaters or just about any radiant application. Each panel comes completely pre-wired and the 1.25 L copper main line is equipped with Watts quick-connect unions for easy field connection to a P Panel and/or other D Panels. Includes 9 power cord. Standard equipment on each panel includes: 1-5 independently controlled and pre-wired zone pumps of your choice 1 spring check valve (one per zone) 2 isolation ball valves per pump Pre-wired pump control 0-50psi/60-320F gauge White, powder-coated steel enclosure with cover Watts purge valve for easy air removal Controls The multi-zone control comes completely pre-wired. Under certain conditions, such as with the use of a condensing boiler, Direct panels can be connected directly to the heat source, provided the following conditions apply: Proper flow is maintained through the heat source. Heat source can be set to desired temperature setting (no mixing required). No minimum return fluid temperature is required for the heat source. All necessary conditions and piping practices, as outlined by the heat source manufacturer, are properly maintained. S = 28 wide x 31.5 tall x 12 deep M = 40 wide x 31.5 tall x 12 deep L = 52 wide x 31.5 tall x 12 deep DDirect Panel, 1 Watts Radiant 15-58 Pump DDirect1WR1558 81005812 S DDirect Panel, 2 Watts Radiant 15-58 Pumps DDirect2WR1558 81005813 S DDirect Panel, 3 Watts Radiant 15-58 Pumps DDirect3WR1558 81005814 M DDirect Panel, 4 Watts Radiant 15-58 Pumps DDirect4WR1558 81005815 L DDirect Panel, 5 Watts Radiant 15-58 Pumps DDirect5WR1558 81005816 L DDirect Panel, 1 Taco 007 Pump DDirect1TA007 81005817 S DDirect Panel, 2 Taco 007 Pumps DDirect2TA007 81005818 S DDirect Panel, 3 Taco 007 Pumps DDirect3TA007 81005819 M DDirect Panel, 4 Taco 007 Pumps DDirect4TA007 81005820 L DDirect Panel, 5 Taco 007 Pumps DDirect5TA007 81005821 L DDirect Panel, 1 Bell & Gossett NRF-22 Pump DDirect1BGNRF22 81005822 S DDirect Panel, 2 Bell & Gossett NRF-22 Pumps DDirect2BGNRF22 81005823 S DDirect Panel, 3 Bell & Gossett NRF-22 Pumps DDirect3BGNRF22 81005824 M DDirect Panel, 4 Bell & Gossett NRF-22 Pumps DDirect4BGNRF22 81005825 L DDirect Panel, e, 5 Bell & Gossett NRF-22 Pumps DDirect5BGNRF22 81005826 L
97 DMix Panels The DMix Series of panels is ideal for any system that uses lower temperature water, such as radiant manifolds, panel radiators or fan coils. Temperatures between 100 and 160 F can be achieved using the field-adjustable, thermostatic mix valve. The included Watts temperature gauge makes temperature adjustment quick and accurate. All zone pumps are pre-wired to a built-in zone control. Caution: This mix valve can supply up to three pumps, as long as the total combined flow of the three pumps does not exceed 3.2 gpm (32,000 BTU/h). Each DMix Panel is plumbed with 1.25 L copper main line, and is supplied with Watts quick-connect unions for easy field connection to a P or other D Panels. Standard equipment for DMix Panels include: 1-3 independently controlled and pre-wired zone pumps of your choice 1 field-adjustable, thermostatic mix valve 3/4 spring check valve (one per zone) 1 isolation ball valve per pump 2 isolation ball valves for field-service of mix valve Pre-wired pump control 0-50psi/60-320F gauge White, powder-coated steel enclosure with cover Watts purge valve for easy air removal Controls The multi-zone control comes completely pre-wired and tested. Each panel is supplied with a 9 power supply cord. Zone delivery temperature can be regulated and verified by adjusting the mix valve knob and checking the output on the down-stream temperature gauge. S = 28 wide x 31.5 tall x 12 deep M = 40 wide x 31.5 tall x 12 deep DMix Valve Panel, 1 Watts Radiant 15-58 Pump DMixV1WR1558 81005827 S DMix Valve Panel, 2 Watts Radiant 15-58 Pumps DMixV2WR1558 81005828 M DMix Valve Panel, 3 Watts Radiant 15-58 Pumps DMixV3WR1558 81005829 M DMix Valve Panel, 1 Taco 007 Pump DMixV1TA007 81005830 S DMix Valve Panel, 2 Taco 007 Pumps DMixV2TA007 81005831 M DMix Valve Panel, 3 Taco 007 Pumps DMixV3TA007 81005832 M DMix Valve Panel, 1 Bell & Gossett NRF-22 Pump DMixV1BGNRF22 81005833 S DMix Valve Panel, 2 Bell & Gossett NRF-22 Pumps DMixV2BGNRF22 81005834 M DMix Valve Panel, 3 Bell & Gossett NRF-22 Pumps DMixV3BGNRF22 81005835 M
98 DMixHybrid Panels The DMix-Hybrid Panel allows the flexibility to choose which zones get direct boiler water and which get tempered water from the mix valve. An example might be a system that has two radiant slab zones (tempered supply) and a baseboard zone or indirect water heater (direct boiler water). Selecting which zones are boiler or mix valve-fed is as easy as opening or closing the appropriate valve(s). Temperatures between 100 and 160 F can be achieved using the field-adjustable, thermostatic mix valve. The included Watts gauge makes temperature adjustment easy and precise. This mix valve can supply up to three pumps, as long as the total combined flow of the three pumps does not exceed 3.2 gpm (32,000 BTU/h at 20F deltat). All zone pumps are pre-wired to a built-in zone control. Each DMix-Hybrid Panel is plumbed with 1.25 L copper main line, and is supplied with Watts quick-connect unions for easy field connection to a P or other D Panels. Standard equipment for DMix-Hybrid Panels include: 2-4 independently controlled and pre-wired zone pumps of your choice 1 field-adjustable, thermostatic mix valve 3/4 spring check valve (one per zone) 2-3 ball valves for selecting boiler or injection pump-fed zones 1 isolation ball valve per pump 2 isolation ball valves for field-service of mix valve Pre-wired pump control 0-50psi/60-320F gauge Watts RPV valve for easy zone purging White, powder-coated steel enclosure with cover Controls The multi-zone control comes completely pre-wired; each zone pump and control are factory-wired and tested. Each panel is supplied with a 9 power supply cord. Zone delivery temperature can be regulated and verified by adjusting the mix valve knob and checking the output on the down-stream temperature gauge. The control can easily be modified to prioritize domestic hot water, ensuring that your household has a plentiful supply of hot water. M = 40 wide x 31.5 tall x 12 deep L = 52 wide x 31.5 tall x 12 deep DMixHybrid Panel, 2 Watts Radiant 15-58 Pumps DMixV2HybridWR1558 81005905 M DMixHybrid Panel, 3 Watts Radiant 15-58 Pumps DMixV3HybridWR1558 81005906 M DMixHybrid Panel, 4 Watts Radiant 15-58 Pumps DMixV4HybridWR1558 81005789 L DMixHybrid Panel, 2 Taco 007 Pumps DMixV2HybridTA007 81005907 M DMixHybrid Panel, 3 Taco 007 Pumps DMixV3HybridTA007 81005908 M DMixHybrid Panel, 4 Taco 007 Pumps DMixV4HybridTA007 81005790 L DMixHybrid Panel, 2 Bell & Gossett NRF-22 Pumps DMixV2HybridBGNRF22 81005910 M DMixHybrid Panel, 3 Bell & Gossett NRF-22 Pumps DMixV3HybridBGNRF22 81005911 M DMixHybrid Panel, 4 Bell & Gossett NRF-22 Pumps DMixV4HybridBGNRF22 81005791 L
99 DVIP Panels The DVIP series of panels deliver automatically adjusted, weather-responsive heat to your systems. These panels reset the system water temperature with changes in the outdoor conditions. The Tekmar 361 adjusts the speed of the variable-speed pump, regulating the flow of boiler water into your radiant loops. This is a simpler, more reliable and more cost-effective approach than the old motorized mixing valves. The same temperature water will be delivered to all zones. Each Panel is plumbed with 1.25 L copper main line, and is supplied with Watts quickconnect unions for easy field connection to other HydroNex Panels. Standard equipment for DVIP Panels include: 1 variable-speed injection pump of your choice 1 Tekmar 361 variable-speed digital outdoor reset control 1-5 independently controlled and pre-wired zone pumps of your choice 3/4 spring check valve (one per zone) 1 isolation ball valve per pump Pre-wired pump control 0-50psi/60-320F gauge Watts RPV valve for easy zone purging White, powder-coated steel enclosure with cover Controls The multi-zone control comes completely pre-wired and tested. Each panel is supplied with a 9 power supply cord. Note: Do not use this panel if you are using a reset control on your boiler, or a Primary panel with a reset control. S = 28 wide x 31.5 tall x 12 deep M = 40 wide x 31.5 tall x 12 deep L = 52 wide x 31.5 tall x 12 deep DVIP Panel, 1 Watts Radiant 15-58 Pump DVIP1WR1558 81005836 S DVIP Panel, 2 Watts Radiant 15-58 Pumps DVIP2WR1558 81005837 M DVIP Panel, 3 Watts Radiant 15-58 Pumps DVIP3WR1558 81005838 M DVIP Panel, 4 Watts Radiant 15-58 Pumps DVIP4WR1558 81005839 L DVIP Panel, 5 Watts Radiant 15-58 Pumps DVIP5WR1558 81005840 L DVIP Panel, 1 Taco 007 Pump DVIP1TA007 81005841 S DVIP Panel, 2 Taco 007 Pumps DVIP2TA007 81005842 M DVIP Panel, 3 Taco 007 Pumps DVIP3TA007 81005843 M DVIP Panel, 4 Taco 007 Pumps DVIP4TA007 81005844 L DVIP Panel, 5 Taco 007 Pumps DVIP5TA007 81005845 L DVIP Panel, 1 Bell & Gossett NRF-22 Pump DVIP1BGNRF22 81005846 S DVIP Panel, 2 Bell & Gossett NRF-22 Pumps DVIP2BGNRF22 81005847 M DVIP Panel, 3 Bell & Gossett NRF-22 Pumps DVIP3BGNRF22 81005848 M DVIP Panel, 4 Bell & Gossett NRF-22 Pumps DVIP4BGNRF22 81005849 L DVIP Panel, e, 5 Bell & Gossett NRF-22 Pumps DVIP5BGNRF22 81005850 L
100 DVIP-Hybrid Panels The DVIP-Hybrid Panel allows the flexibility to choose which zones get direct boiler water and which get tempered water from the injection pump. Selecting which zones are boiler or injection pump-fed is as easy as opening or closing the appropriate valve(s). These panels reset the system water temperature with changes in the outdoor conditions. The Tekmar 361 adjusts the speed of of the variable-speed pump, regulating the flow of boiler water into your radiant loops. This is a simpler, more reliable and cost-effective approach than the old motorized mixing valves. Each Panel is plumbed with 1.25 L copper main line, and is supplied with Watts quick-connect unions for easy field connection to other HydroNex Panels. Standard equipment for DVIP-Hybrid Panels include: 1 variable-speed injection pump of your choice 1 Tekmar 361 variable-speed, digital, outdoor reset control 2-5 independently controlled and pre-wired zone pumps of your choice 2-5 ball valves for selecting boiler or injection pump-fed zones 3/4 spring check valve (one per zone) 1 isolation ball valve per pump Pre-wired pump control 0-50psi/60-320F gauge Watts RPV valve for easy zone purging White, powder-coated steel enclosure with cover M = 40 wide x 31.5 tall x 12 deep L = 52 wide x 31.5 tall x 12 deep Controls The multi-zone control comes completely pre-wired and tested. Each panel is supplied with a 9 power supply cord. The control can easily be modified to prioritize domestic hot water, ensuring that your household has a plentiful supply of hot water. Note: Do not use this panel if you are using a reset control on your boiler, or a Primary panel with a reset control. DVIP-Hybrid Panel, 2 Watts Radiant 15-58 Pumps DVIP2HybridWR1558 81005912 M DVIP-Hybrid Panel, 3 Watts Radiant 15-58 Pumps DVIP3HybridWR1558 81005913 M DVIP-Hybrid Panel, 4 Watts Radiant 15-58 Pumps DVIP4HybridWR1558 81005914 L DVIP-Hybrid Panel, 5 Watts Radiant 15-58 Pumps DVIP5HybridWR1558 81005915 L DVIP-Hybrid Panel, 2 Taco 007 Pumps DVIP2HybridTA007 81005916 M DVIP-Hybrid Panel, 3 Taco 007 Pumps DVIP3HybridTA007 81005917 M DVIP-Hybrid Panel, 4 Taco 007 Pumps DVIP4HybridTA007 81005918 L DVIP-Hybrid Panel, 5 Taco 007 Pumps DVIP5HybridTA007 81005919 L DVIP-Hybrid Panel, 2 Bell & Gossett NRF-22 Pumps DVIP2HybridBGNRF22 81005920 M DVIP-Hybrid Panel, 3 Bell & Gossett NRF-22 Pumps DVIP3HybridBGNRF22 81005921 M DVIP-Hybrid Panel, 4 Bell & Gossett NRF-22 Pumps DVIP4HybridBGNRF22 81005922 L DVIP-Hybrid Panel, 5 Bell & Gossett NRF-22 Pumps DVIP5HybridBGNRF22 81005923 L
101 M = 40 wide x 31.5 tall x 12 deep L = 52 wide x 31.5 tall x 12 deep DVIP-ZoneValve DVIP-ZoneValve panels are ideal when using zone valves to supply weather sensitive hydronic systems. As the outside weather changes, the panel changes the water temperature supplied to the zone valves. Applications include radiant slabs, radiators, fan coils and staple-up. All of the actuators, pumps and controls come completely pre-wired. Standard equipment on the DVIP-ZoneValve panel includes: Pre-wired zone pump and zone valve actuator controls Pre-wired injection mixing pump and controls 2-6 circuits with individual zone valves (max 2gpm per circuit) Pressure differential by-pass valve Isolation ball valves on each zone and pump Pressure and temperature gauge Cat 5e connection Controls The DVIP ZoneValve panel comes standard with variable speed injection mixing controlled by a weather responsive Tekmar 361 injection control. Panels come with 2 through 6 circuits; each circuit can be controlled by a separate thermostat, or multiple circuits can be combined to service larger zone(s). Panels come with all zone valve actuators and pumps pre-wired. Each zone valve is thermostatically activated by a call for heat, activating both the zone pump and injection pump. Inter-panel communication is achieved by Cat 5e plug and play cables. Note that all circuits are supplied with the same water temperature. If multiple zones are serviced by the same panel,all zones should have similar supply temperatures. Note: Limited availability until April 2007. 2 Circuit DVIP Panel with Zone Valves, Watts Radiant 15-58 Pumps DVIPZV2WR1558 81009282 M 3 Circuit DVIP Panel with Zone Valves, Watts Radiant 15-58 Pumps DVIPZV3WR1558 81009283 M 4 Circuit DVIP Panel with Zone Valves, Watts Radiant 15-58 Pumps DVIPZV4WR1558 81009284 M 5 Circuit DVIP Panel with Zone Valves, Watts Radiant 15-58 Pumps DVIPZV5WR1558 81009285 L 6 Circuit DVIP Panel with Zone Valves, Watts Radiant 15-58 Pumps DVIPZV6WR1558 81009286 L 2 Circuit DVIP Panel with Zone Valves, Taco 007 Pumps DVIPZV2TA007 81009291 M 3 Circuit DVIP Panel with Zone Valves, Taco 007 Pumps DVIPZV3TA007 81009292 M 4 Circuit DVIP Panel with Zone Valves, Taco 007 Pumps DVIPZV4TA007 81009293 M 5 Circuit DVIP Panel with Zone Valves, Taco 007 Pumps DVIPZV5TA007 81009294 L 6 Circuit DVIP Panel with Zone Valves, Taco 0010 Pumps DVIPZV6TA0010 81009295 L 2 Circuit DVIP Panel with Zone Valves, Bell & Gossett NRF-22 Pumps DVIPZV2BGNRF22 81009300 M 3 Circuit DVIP Panel with Zone Valves, Bell & Gossett NRF-22 Pumps DVIPZV3BGNRF22 81009301 M 4 Circuit DVIP Panel with Zone Valves, Bell & Gossett NRF-22 Pumps DVIPZV4BGNRF22 81009302 M 5 Circuit DVIP Panel with Zone Valves, Bell & Gossett NRF-22 Pumps DVIPZV5BGNRF22 81009303 L 6 Circuit DVIP Panel with Zone Valves, Bell & Gossett NRF-33 Pumps DVIPZV6BGNRF33 81009304 L
102 DHX-S Panels DHX-S panels make it easy to add snowmelting to any HydroNex system. Two highly effective heat exchanger options offer high output and fast response time. The two models currently available offer maximum outputs up to 150,00 BTU/Hr(150 M BH) or 250,000 BTU/Hr(250 MBH) based on nominal 180 o F boiler temp, 130 o F snowmelt temp, and 30F delta tee. Actual output may be more or less, depending on your project. The pumps and heat exchanger are provided with service valves for easy access. This panel can also be used in other applications requiring a heat exchanger when ordered with the Tekmar 361 control. Potential applications include a glycol loop for a garage, shop or other area requiring isolation. Standard equipment on each panel includes: 2 pre-wired pumps Flat plate stainless steel heat exchanger Pre-wired Tekmar controls Isolation ball valves for both pumps and heat exchanger High performance micro-bubble air remover Brass unions on each heat exchanger inlet/outlet Manual fill/purge assembly on zone side Spring check valves for each zone 2, 0-50psi/60-320F gauges on load side Cat 5e connection M = 40 wide x 31.5 high x 12 deep Controls The pumps are pre-wired into the snowmelt control. Inter-panel connection to other Hydronex panels is achieved by plug and play Cat 5e cables, or are customizable for older applications. There are two automatic control options: Tekmar 361 with 501 relay control (compatible with all snow/ice sensors) Tekmar 665 (Tekmar 093 slab sensor must be ordered seperately) See accessories on page 111. Note: Limited availability until April 2007. 1 Circuit HX-S Panel, 150 MBH HX, Watts Radiant Pumps, Tekmar 361 DHXS150-1WRT361 81009270 M 1 Circuit HX-S Panel, 250 MBH HX, Watts Radiant Pumps, Tekmar 361 DHXS250-1WRT361 81009271 M 1 Circuit HX-S Panel, 150 MBH HX, Taco Pumps, Tekmar 361 DHXS150-1TAT361 81009272 M 1 Circuit HX-S Panel, 250 MBH HX, Taco Pumps, Tekmar 361 DHXS250-1TAT361 81009273 M 1 Circuit HX-S Panel, 150 MBH HX, Bell & Gossett Pumps, Tekmar 361 DHXS150-1BGT361 81009274 M 1 Circuit HX-S Panel, 250 MBH HX, Bell & Gossett Pumps, Tekmar 361 DHXS250-1BGT361 81009275 M 1 Circuit HX-S Panel, 150 MBH HX, Watts Radiant Pumps, Tekmar 665 DHXS150-1WRT665 81009276 M 1 Circuit HX-S Panel, 250 MBH HX, Watts Radiant Pumps, Tekmar 665 DHXS250-1WRT665 81009277 1 Circuit HX-S Panel, 150 MBH HX, Taco Pumps, Tekmar 665 DHXS150-1TAT665 81009278 M 1 Circuit HX-S Panel, 250 MBH HX, Taco Pumps, Tekmar 665 DHXS250-1TAT665 81009279 M 1 Circuit HX-S Panel, 150 MBH HX, Bell & Gossett Pumps, Tekmar 665 DHXS150-1BGT665 81009280 M 1 Circuit HX-S Panel, 250 MBH HX, Bell & Gossett Pumps, Tekmar 665 DHXS250-1BGT665 81009281 M
103 ZZone Panels Basic Manifold These panels are the final distribution point for most radiant systems. This ZZone manifold package includes Watts Radiant s well known Stainless Steel manifolds, housed in a powder-coated steel enclosure with latching door. The enclosure can be mounted on a wall or recessed between studs. This basic package distributes heat delivered to it by a D Panel, or a field-installed zone pump. The ZZone is designed to serve one zone, and is available with 2 to 12 circuits. Each panel includes: 1 Stainless Steel manifold Supply and return manifold trunk ball valves Supply and return manifold mini temperature gauges Vent/purge assembly on supply manifold Flow meters (0-2gpm) on each circuit Balancing valves on each circuit White powder-coated steel enclosure with cover 2 Circuit Stainless SteelManifold ZZone2 81005851 M 3 Circuit Stainless Steel Manifold ZZone3 81005852 M 4 Circuit Stainless Steel Manifold ZZone4 81005853 M 5 Circuit Stainless Steel Manifold ZZone5 81005854 M 6 Circuit Stainless Steel Manifold ZZone6 81005855 L 7 Circuit Stainless Steel Manifold ZZone7 81005856 L 8 Circuit Stainless Steel Manifold ZZone8 81005857 L 9 Circuit Stainless SteelManifold ZZone9 81005792 L 10 Circuit Stainless SteelManifold ZZone10 81005793 L 11 Circuit Stainless SteelManifold ZZone11 81005794 L 12 Circuit Stainless SteelManifold ZZone12 81005795 L Please See Back Cover
104 ZZoneA Panels Basic Manifold with Valve Actuators The ZZoneA Panel allows you to serve two or more different zones from one manifold location. The panel is available with 2 to 12 circuits and comes with the individual circuit actuators and zone control all factory-wired; one actuator to one zone. Controlling more than one zone with a single thermostat is as easy as jumping the appropriate terminals in the control. See the Zone Valve Actuator Control instructions for further details. The ZZone package is normally supplied with water by a D Panel or field-installed zone pump, and is neatly housed in a powder-coated steel enclosure with latching door. The enclosure can be mounted on a wall or recessed between studs. Each ZZoneA panel includes: 1 Stainless Steel manifold Supply and return manifold trunk ball valves Supply and return manifold mini temperature gauges Vent/purge assembly on supply manifold Flow meters (0-2gpm) on each circuit Pre-wired zone relay control with 40 VA transformer Pre-wired circuit actuators on each circuit White powder-coated steel enclosure with cover 2 Circuit Stainless Steel Manifold with Actuators ZZone2A 81005858 M 3 Circuit Stainless SteelManifold with Actuators ZZone3A 81005859 M 4 Circuit Stainless SteelManifold with Actuators ZZone4A 81005860 M 5 Circuit Stainless Steel Manifold with Actuators ZZone5A 81005861 L 6 Circuit Stainless Steel Manifold with Actuators ZZone6A 81005862 L 7 Circuit Stainless Steel Manifold with Actuators ZZone7A 81005863 L 8 Circuit Stainless Steel Manifold with Actuators ZZone8A 81005864 L 9 Circuit Stainless Steel Manifold with Actuators ZZone9A 81005796 L 10 Circuit Stainless Steel Manifold with Actuators ZZone10A 81005797 L 11 Circuit Stainless Steel Manifold with Actuators ZZone11A 81005798 L 12 Circuit Stainless Steel Manifold with Actuators ZZone12A 81005799 L Differential by-pass valve accessory. (see pg 111)
105 ZPumpZone Manifold with Zone Pump The ZPumpZone panel is used when the manifold does not have a dedicated supply pump in the boiler room. This manifold is neatly housed in a powder-coated steel enclosure with latching door. The enclosure can be mounted on a wall or recessed between studs. The ZPumpZone is designed to serve one zone, and is available with 2 to 7 circuits. Each panel includes: Watts Radiant zone pump Automatic air vent valve 1 Stainless Steel manifold Supply and return manifold trunk ball valves Supply and return manifold mini temperature gauges Vent/purge assembly on supply manifold Flow meters (0-2gpm) on each circuit Balancing valves on each circuit White powder-coated steel enclosure with cover 2 Circuit Stainless Steel Manifold with ZonePump ZPumpZone2 81005865 L 3 Circuit Stainless Steel Manifold with ZonePump ZPumpZone3 81005866 L 4 Circuit Stainless Steel Manifold with ZonePump ZPumpZone4 81005867 L 5 Circuit Stainless Steel Manifold with ZonePump ZPumpZone5 81005868 L 6 Circuit Stainless Steel Manifold with ZonePump ZPumpZone6 81005869 L 7 Circuit Stainless Steel Manifold with ZonePump ZPumpZone7 81005870 L
106 ZPumpZoneA Manifold with Zone Pump and Actuators The ZPumpZoneA Panel allows you to supply two or more different zones from one manifold location using the included zone pump. This panel would typically be used when the mechanical room does not have a dedicated pump to supply the heated water. It is neatly housed in a powder-coated steel enclosure with latching door. The enclosure can be mounted on a wall or recessed between studs. The ZPumpZoneA panel is available with 2 to 7 circuits and comes with the individual circuit actuators and zone control all factorywired; one actuator to one zone. Controlling more than one zone with a single thermostat is as easy as jumping the appropriate terminals in the control. See the Zone Valve Actuator Control instructions for further details. Each panel includes: Watts Radiant zone pump Automatic air vent valve 1 Stainless Steel manifold Supply and return manifold trunk ball valves Supply and return manifold mini temperature gauges Vent/purge assembly on supply manifold Flow meters (0-2gpm) on each circuit Pre-wired zone relay control with 40 VA transformer Pre-wired circuit actuators on each circuit White powder-coated steel enclosure with cover Differential by-pass valve accessory. (see pg 111) 2 Circuit Stainless Steel Manifold with ZonePump, Actuators ZPumpZone2A 81005872 L 3 Circuit Stainless SteelManifold with ZonePump, Actuators ZPumpZone3A 81005873 L 4 Circuit Stainless SteelManifold with ZonePump, Actuators ZPumpZone4A 81005874 L 5 Circuit Stainless SteelManifold with ZonePump, Actuators ZPumpZone5A 81005875 L 6 Circuit Stainless Steel Manifold with ZonePump, Actuators ZPumpZone6A 81005876 L 7 Circuit Stainless Steel Manifold with ZonePump, Actuators ZPumpZone7A 81005877 L
107 ZMixPumpZone Manifold with Zone Pump and Mix Valve The ZMixPumpZone panel has the ability to mix direct boiler water down to a field-adjustable 100-160 F, and then pump it to a single zone made up of between 2 and 7 circuits. The whole package is neatly housed in a powder-coated steel enclosure with latching door. The enclosure can be mounted on a wall or recessed between studs. Each ZMixPumpZone panel includes: 1 field-adjustable, thermostatic mix valve Watts Radiant zone pump Automatic air vent valve 1 Stainless Steel manifold Supply and return manifold trunk ball valves Supply and return manifold mini temperature gauges Vent/purge assembly on supply manifold Flow meters (0-2gpm) on each circuit Balancing valves on each circuit White powder-coated steel enclosure with cover 2 Circuit Stainless Steel Manifold, ZonePump, Mix Valve ZMixPumpZone2 81005879 L 3 Circuit Stainless Steel Manifold, ZonePump, Mix Valve ZMixPumpZone3 81005880 L 4 Circuit Stainless Steel Manifold, ZonePump, Mix Valve ZMixPumpZone4 81005881 L 5 Circuit Stainless Steel Manifold, ZonePump, Mix Valve ZMixPumpZone5 81005882 L 6 Circuit Stainless Steel Manifold, ZonePump, Mix Valve ZMixPumpZone6 81005883 L 7 Circuit Stainless Steel Manifold, ZonePump, Mix Valve ZMixPumpZone7 81005884 L
108 ZMixPumpZoneA Manifold with Zone Pump/Mix Valve and Actuators The ZMixPumpZoneA is the ultimate in radiant distribution, allowing you to deliver thermostatically adjusted water to multiple zones using the included zone pump. This panel would typically be used when the mechanical room does not have a dedicated pump to supply the heated water, and is neatly housed in a powdercoated steel enclosure with latching door. The enclosure can be mounted on a wall or recessed between studs. The ZPumpZoneA panel is available with 2 to 7 circuits and comes with the individual circuit actuators and zone control all factory-wired; one actuator to one zone. Controlling more than one zone with a single thermostat is as easy as jumping the appropriate terminals in the control. See the Zone Valve Actuator Control instructions for further details. Each panel includes: 1 field-adjustable, thermostatic mix valve Watts Radiant zone pump Automatic air vent valve 1 Stainless Steel manifold Supply and return manifold trunk ball valves Supply and return manifold mini temperature gauges Vent/purge assembly on supply manifold Flow meters (0-2gpm) on each circuit Pre-wired zone relay control with 40 VA transformer Pre-wired circuit actuators on each circuit White powder-coated steel enclosure with cover Differential by-pass valve accessory. (see pg 111) 2 Circuit SS Manifold, Actuators, ZonePump, Mix Valve ZMixPumpZone2A 81005885 L 3 Circuit SS Manifold, Actuators, ZonePump, Mix Valve ZMixPumpZone3A 81005886 L 4 Circuit SS Manifold, Actuators, ZonePump, Mix Valve ZMixPumpZone4A 81005887 L 5 Circuit SS Manifold, Actuators, ZonePump, Mix Valve ZMixPumpZone5A 81005888 L 6 Circuit SS Manifold, Actuators, ZonePump, Mix Valve ZMixPumpZone6A 81005889 L 7 Circuit SS Manifold, Actuators, ZonePump, Mix Valve ZMixPumpZone7A 81005890 L
109 SPECIAL Special interest panels are a dedicated series designed to solve specific mechanical needs. These solutions may or may not directly incorporate other HydroNex panels. Condensing Boiler Panel This panel works with most modular condensing boilers. The master 1-1/2 stainless steel distribution manifolds supply up to 4gpm per circuit to radiators, fancoils, and/or remote radiant manifolds. A dedicated domestic hot water (DHW) priority control and pump comes with each panel. Essential functions, such as air removal, expansion tank attachment and re-filling are all taken care of on the panel. Each circuit on the master manifold is fitted with electro-thermal actuators. The pressure differential by-pass eliminates unwanted pressure-induced flow through any zone. The DHW priority shuts down the zone (space heat) pump when there is a call for domestic hot water. Standard equipment on the Modular Condensing Boiler Panel includes: Your choice of independently controlled Primary, Zone and DHW pumps, all pre-wired and tested Two 1 spring-check valves High performance micro-bubble air remover 0-50psi/60-320F gauge Service valves Pressure differential by-pass valve 1-1/2 Stainless Steel manifold with supply and return ball valves and temperature gauges Zone valve actuators, circuit flow meters (0-4gpm) and a vent/purge assembly on the supply Controls All 3 pumps are managed by the prewired control system. The zone valves are actuated by zone thermostats. Two or more circuits can be combined to serve larger zones, requiring more than 4 gpm. Note: Limited availability until April 2007. L = 52 wide x 31.5 high 4 Circuit Modular Condensing Boiler Panel, Watts Radiant Pumps, 26-99 for Primary/DHW, 15-58 for zones CB4WR2699 81009258 M 5 Circuit Modular Condensing Boiler Panel, Watts Radiant Pumps, 26-99 for Primary/DHW, 15-58 for zones CB5WR2699 81009259 L 6 Circuit Modular Condensing Boiler Panel, Watts Radiant Pumps, 26-99 for Primary/DHW, 15-58 for zones CB6WR2699 81009260 L 8 Circuit Modular Condensing Boiler Panel, Watts Radiant Pumps, 26-99 for Primary/DHW, 15-58 for zones CB8WR2699 81009261 L 4 Circuit Modular Condensing Boiler Panel, Taco Pumps, 0014 for Primary/DHW, 007 for zones CB4TA0014 81009262 M 5 Circuit Modular Condensing Boiler Panel, Taco Pumps, 0014 for Primary/DHW, 007 for zones CB5TA0014 81009263 L 6 Circuit Modular Condensing Boiler Panel, Taco Pumps, 0014 for Primary/DHW, 007 for zones CB6TA0014 81009264 L 8 Circuit Modular Condensing Boiler Panel, Taco Pumps, 0014 for Primary/DHW, 0010 for zones CB8TA0014 81009265 L 4 Circuit Modular Condensing Boiler Panel, Bell & Gossett Pumps, PL-36 for Primary/DHW, NRF-22 for zones CB4BGPL36 81009266 M 5 Circuit Modular Condensing Boiler Panel, Bell & Gossett Pumps, PL--36 for Primary/DHW, NRF-22 for zones CB5BGPL36 81009267 L 6 Circuit Modular Condensing Boiler Panel, Bell & Gossett Pumps, PL--36 for Primary/DHW, NRF-22 for zones CB6BGPL36 81009268 L 8 Circuit Modular Condensing Boiler Panel, Bell & Gossett Pumps, PL--36 for Primary/DHW, NRF-33 for zones CB8BGPL36 81009269 L
110 SPECIAL GeoThermal Panel Do you want the comfort of a radiant floor, but without adding carbon to the atmosphere? Use a ground source heat pump to power your hydronic radiant system. The HydroNex GeoThermal panel ties a water/water ground source heat pump to a radiant heating system. Patent Pending, and an industry first, this panel comes with a pre-wired outdoor reset control. This control allows the heat pump to operate at the lowest possible water outlet temperature, ensuring maximum efficiency and compressor life. As the temperature outside drops, the control automatically ramps up the outlet temperature from the heat pump. This innovative approach results in dramatic energy savings, compared to the use of standard set point controls, where the heat is almost always working harder than it needs to. The hydronic system must be carefully designed to not require use of water greater than 110 o F to 115 o F; the upper limit of most heat pumps. Use our RadiantWorks Software to verify maximum required system temperatures. This panel is designed to be used with standard hot water heater tanks for thermal buffer/storage. The buffer tanks eliminate short-cycling of the heat pump, extending compressor life. This also gives the building owner the manual option of having emergency heat capacity. Standard equipment on the GeoThermal panel includes: pre-wired pumps 1 Spring Check valves on supply and return to the heat pump Isolation ball valves for field-service of each pump Pre-wired Tekmar 256 outdoor reset control Cat5e cable connection for communication with other HydroNex panels Pre-wired system solenoid valve Temperature and pressure gauges White, powder-coated steel enclosure with cover Controls The heat pump will only run when the temperature of the buffer tanks falls below the weather responsive control setpoint. If there is no call for heat from the system, the solenoid valve will remain closed, directing hot water into the buffer tanks, until the required temperature is met. Whenever the radiant system calls for heat, the solenoid valve will open, automatically allowing hot water to flow from the tanks and/or from the heat pump. All controls come completely pre-wired and tested. The only field wiring required is the outdoor reset sensor, heat pump connection, and the plug and play Cat5e connection to the other HydroNex panels. This panel is designed to be installed with a PMan or PAuto HydroNex Primary Panel; and a DDirect Panel for load zone control. It is not a stand alone panel. It is suitable for use on up to six ton water/water geothermal heat pumps. See our design/installation manual or contact us for free design assistance. Note: Limited availability until April 2007. S=28 wide x 31.5 high x 12 deep M=40 wide x 31.5 high x 12 deep GeoThermal Panel for 1 unit, Watts Radiant 26-99 Pump Geo1WR2699 81009309 S GeoThermal Panel for 2 units, Watts Radiant 26-99 Pumps Geo2WR2699 81009310 M GeoThermal Panel for 3 units, Watts Radiant 26-99 Pumps Geo3WR2699 81009311 M
111 SPECIAL VIP Panel The VIP panel comes with an outdoor reset control that changes the system water temperature with variations in the outdoor conditions. The Tekmar 361 adjusts the speed of the variable-speed pump, regulating the flow of boiler water into your radiant loop. This is a simpler, more reliable and more cost-effective approach than the old motorized mixing valves. Each Panel is plumbed in 1.25 L copper, and is supplied with Watts quick-connect unions. Standard equipment for the VIP Panel includes: 1 variable-speed injection pump of your choice 1 Tekmar 361 variable-speed digital outdoor reset control 0-50psi/60-320F gauge Watts RPV valve for easy zone purging White, powder-coated steel enclosure Controls. This is a stand-alone, weather-responsive, variablespeed injection pump panel with a Tekmar 361 outdoor reset control, designed to be used with any properly field constructed primary/secondary mechanical room. Each VIP mechanical panel is equipped with a 1-1/4 main trunk with a 3/4 injection bridge. 28 wide x 31.5 tall x 12 deep VIP Variable-injection Mech. Rm. Panel, Watts Radiant Pump VIPWR1558 81005891 S VIP Variable-injection Mech. Rm. Panel, Taco Pump VIPTA007 81005892 S VIP Variable-injection Mech. Rm. Panel, Bell & Gossett Pump VIPBGNRF22 81005893 S Accessories DESCRIPTION MODEL NUMBER ORDER NUMBER Replacement 504EXP Relay Box 334504 81003694 Replacement 506EXP Relay Box 334506 81003983 Replacement 501 Relay Box 334500 81004279 Replacement 4 Zone Master Valve Control Box P-2329 81005192 Replacement 6 Zone Master Valve Control Box P-2331 81005190 Replacement 4 Zone Slave Valve ControlBox P-2330 81005246 Replacement 6 Zone Slave Valve ControlBox P-2332 81005191 Replacement Thermal Actuator PZ656104 81001541 Z Series Manifold Differential By-Pass Valve D4402050 81005345 Replacement Watts Radiant 15-58 Circulator (flange) 313025 81005542 to be used with P, D, and S Series panels Replacement Watts Radiant 15-58 Circulator (thread) 313026 81005553 to be used with Z Series panels Tekmar 093 Slab Sensor 300109 81000122
112 Custom HydroControl and HydroSkid Mechanical Packages Watts Radiant s Custom HydroControl and HydroSkid mechanical packages are designed and manufactured to your project specificatons. Each comes complete from the factory fully tested and ready for installation. We use quality components and fittings to ensure trouble-free operation and longevity. HydroControls are priced at our factory, or by using RadiantWorks design software. Simply send us your project specifications and/or a RadiantWorks Zone List report, and we ll prepare a schematic and a quote. The next few pages show a range of typical packages. HydroControls and HydroSkids feature professional-grade components from companies you trust Watts, B & G, Taco, Grundfos, Tekmar, and other names you know. TYPICAL HYDRONIC COMPONENTS Primary Circulating Pump with isolation flanges. Secondary Circulating Pump(s) with isolation flanges. Injection Pump Mixing. Three-way Automatic Tempering Valve(s). In-line Automatic Micro-bubble Air Remover. Pressure Gauge. Temperature Gauge. Manual Fill and Air Purge Assembly. Automatic Pressure Regulating Valve with auto-fill option. Spring Check Valve(s) in zones. Secondary Purge Valves 2 way, full port. Miscellaneous Service Valves and Fittings as needed. Type L copper pipe and fittings. All HydroControls are mounted with uni-struts and vibration dampening clamps. Mechanical schematic showing how to make connections. TYPICAL ELECTRICAL COMPONENTS UL -Listed Electrical Service Box. Cube-type, Plug-in Relays. Wiring enclosed in flexible conduit. Fusetron with Manual Power Isolation Switch. 12 or 14 Gauge Solid Copper Wiring for high voltage connections. 18 Gauge Solid Copper Wiring for low voltage connections. Electrical schematic showing field connections to HydroControl.
113 Custom HydroControls for Permafrost Control Refrigerated Warehouse HydroControl efrigerated warehouses need supplemental eat to keep the earth below the warehouse om freezing, and heaving the floors. Many arieties of panels are offered, using gas or ectric boilers, or reclaiming refrigerant heat in rger installations. Panels feature automatic controls with round sensors, flow interruption alarms, w fluid alarms, pressure and temperature auges, and service valves. Panels are sized and customized to meet our project requirements using our time roven RadWorks software. Available for both arrier and non-barrier tubing. Custom HydroControls for Residential and Light Commercial Snowmelting Smaller package snowmelt systems offer the convenience of automatic controls that sense the presence of snow and only operate when necessary Perfect for smaller drives walks and entrances This panel features stainless steel brazed heat exchangers, automatic controls, high performance air vents, and pumps selected for your project needs. Call us for an engineered solution.
114 Custom HydroControls with Variable-speed Injection Pumps Primary/secondary HydroControls with weather-responsive injection control. These panels ensure the boilers have the correct fluid flow, regardless of how many zones are calling for heat. The weather-responsive design ensures the right water temperature is always running through the radiant floors. Look at the panel below for details. at the same temperature, but only run when a thermostat calls for heat. Many other options are available. The injection pump on the left is pumping water from a boiler (not shown) into the distribution zone on the right. As the weather gets colder, the injection pump on the left speeds up to put more heat into the radiant loop; as the weather gets warmer the pump slows down, putting less heat into the radiant loop. The seven pumps on the right are moving water through the individual radiant circuits and operate at a constant speed.
115 Custom HydroSkids for Commercial and Industrial Snowmelting Offer your clients the latest in automatic snowmelting systems. Most snowmelting systems cost less than 60 per square foot to operate. And if you re blading snow from pavers, stone, or decorative concrete, snowplowing will probably damage the surface. Yet another reason to melt snow away. Helipad Snow Removal System The blades from helicopters can fling chunks of ice hundreds of feet as they land and take off. This automatic system with redundant pumps and controls melts the snow from a one-acre helipad, even during the worst winter weather. Ski Resort Snowmelt System Snow removal is a costly problem for ski resorts, as well as for anyone where snow must be scooped up and trucked away. Ideal for resorts, urban shopping mall entrances, and hospital entrances.
116 Custom HydroSkids for Commercial and Industrial Radiant Heating Offer your commercial and industrial clients the comfort and energy saving benefits of radiant floor warming. Let the design team at Watts Radiant work with your local engineers to design customized system solutions for radiant heating, snowmelting, or permafrost protection. Watts Radiant offers complete design and fabrication of HydroSkids for almost any application. This early 21st-century skid-mounted panel is one of six designed and built for the Peabody Essex Museum. It will join the Peabody s permanent collection - in the mechanical room! Industrial equipment package for primary/secondary radiant heating. The primary panel (on left) has redundant primary pumps that circulate fluid between the boiler and the secondary distribution pumps. The secondary panel (on right) distributes heat to six different radiant zones in this large industrial manufacturing building in Nebraska. All pumps and controls are pre-wired and tested before shipping.