STANDARD FOR CERTIFICATION No. 2.9 TYPE APPROVAL PROGRAMME NO. 844.40 - MED A1/4.20-4.21-4.22-4.9 Indicators for Rudder Angle, Rate of Turn, Propeller Shaft Revolution and Propeller Pitch FEBRUARY 2012 The electronic pdf version of this document found through http://www.dnv.com is the officially binding version The content of this service document is the subject of intellectual property rights reserved by Det Norske Veritas AS (DNV). The user accepts that it is prohibited by anyone else but DNV and/or its licensees to offer and/or perform classification, certification and/or verification services, including the issuance of certificates and/or declarations of conformity, wholly or partly, on the basis of and/or pursuant to this document whether free of charge or chargeable, without DNV's prior written consent. DNV is not responsible for the consequences arising from any use of this document by others.
FOREWORD DET NORSKE VERITAS (DNV) is an autonomous and independent foundation with the objectives of safeguarding life, property and the environment, at sea and onshore. DNV undertakes classification, certification, and other verification and consultancy services relating to quality of ships, offshore units and installations, and onshore industries worldwide, and carries out research in relation to these functions. Standards for Certification Standards for Certification (previously Certification Notes) are publications that contain principles, acceptance criteria and practical information related to the Society's consideration of objects, personnel, organisations, services and operations. Standards for Certification also apply as the basis for the issue of certificates and/or declarations that may not necessarily be related to classification. Det Norske Veritas AS February 2012 Any comments may be sent by e-mail to rules@dnv.com This service document has been prepared based on available knowledge, technology and/or information at the time of issuance of this document, and is believed to reflect the best of contemporary technology. The use of this document by others than DNV is at the user's sole risk. DNV does not accept any liability or responsibility for loss or damages resulting from any use of this document.
Changes Page 3 CHANGES General This document replaces STC 2.9 TAP 844.40 - MED A.1/4.20 Rudder Angle, RPM, Pitch Indicator January 2003.
Contents Page 4 CONTENTS 1. Scope... 5 2. Conformity Assessment of Design of Product type... 5 2.1 Procedure...5 2.2 Documents to be submitted for Indicators...5 2.3 Design Requirements for Indicators...5 2.4 Requirements for Identification of Product with Certificate...6 2.5 Elements of Type Approval...6 3. Table of Type Tests for Indicators... 8
Sec.1. Scope Page 5 1. Scope The type approval programme is for certifying that the equipment under test conforms to the predetermined set of standards. The requirements are based on relevant IMO performance standards and IEC test standards as amended. Underlaying standards may be used when referred to in main standard. The procedure for assessment of conformity of manufactured products (production) is part of the scope for the type approval programme. 2. Conformity Assessment of Design of Product type 2.1 Procedure Type approval procedure consists of the following elements: application for type examination of the product design assessment type testing initial survey certificate retention survey. 2.2 Documents to be submitted for Indicators The following documentation is to be submitted for approval (email or CD) using a common electronic format and protocol (e.g. Acrobat(.pdf) or MS Word format (.doc) and AutoCad): 1) Drawings, schematics and functional descriptions necessary to describe the functionality of all parts of the equipment. 2) Drawings and specification of physical/electrical and logical interfaces including signal format, cabling, converters, I/O cicuits, protective circuitry, data protocol and appropriate configuration of sensors. 3) Information on data handling and built-in data security and monitoring measures if provided. 4) A list of software modules installed comprising function, name, version number and HW residence. 5) Drawings and/or pictures the user interface of display units and user input devices and colour coding of alarms and warnings. 6) Description of power supply, including details on transformers, rectifiers, monitoring circuits, capacity(ies), power consumption, battery(ies). 7) Environmental test program and Performance test program and specification of test site(s). Note: The Manufacturer is to submit the draft test programmes to DNV for approval prior to any environmental and performance type testing commence. A certificate of accreditation for the selected laboratory(ies) is generally a demand (ref. 2.5.3). ---e-n-d---of---n-o-t-e--- 8) Environmental- and Performance type test reports. 9) Description of additional functions incorporated in the equipment, (if any). 10) Operation manual. 11) Installation manual including commissioning specification. 12) Documentation about the Production quality assurance system. 13) Product marking. All the documentation submitted shall be marked in accordance with the manufacturer s QA-system and is to be prepared for easy reference of the various elements asked for. 2.3 Design Requirements for Indicators The indicators is to comply with relevant requirements of the following publications as amended: IMO Resolution A.694(17) (1991): -General requirements for shipborne radio equipment forming part of the GMDSS and for electronic navigational aids. IMO Resolution A.830(19) (1995): -Code on alarms and indicators. IMO Resolution MSC 191(79) Annex (2004): -Performance standards for the presentation of navigationrelated information on shipborne navigational displays.
Sec.2. Conformity Assessment of Design of Product type Page 6 IEC Standard 62288 (2008): - Maritime navigation and radiocommunication equipment and systems Presentation of navigation-related information on shipborne navigational displays General requirements, methods of testing and required test results. IEC Standard 60945 (2002): -Maritime navigation and radio communication equipment and systems - General requirements - Methods of testing and required test results. IEC Standard 61162-1 (2010): Maritime navigation and radio communication equipment and systems, - Digital interfaces, Part 1: -Single talker and multiple listeners. IEC Standard 61162-2 (1998): Maritime navigation and radio communication equipment and systems, - Digital interfaces, Part 2: -Single talker and multiple listeners, high-speed transmission. IEC Standard 61162-part 3 and higher: -Maritime navigation and radiocommunication equipment and systems, - Digital interfaces. (LAN, CAN). ISO Standard 20672 (2007): - Ships and marine technology Rate of Turn indicators. ISO Standard 20673 (2007): - Ships and marine technology Electrical rudder angle indicator. ISO Standard 22554 (2007): - Ships and marine technology Propeller shaft revolution indicators Electric type and electronic type. ISO Standard 22555 (2007): - Ships and marine technology Propeller pitch indicators. Publications may be obtained at: www.dnv.com/maritime, Rules & guidance www.imo.org, IMO Publications www.iec.ch, IEC Publications. 2.4 Requirements for Identification of Product with Certificate The manufacturer is to specify type, type number, model, etc., which completely identifies the equipment and its components according to drawings/equipment specification. All optional features are to be listed and those for which type approval is requested are to be marked, either by separate type numbers or by suffixes to the equipment's basic type number. All drawings and descriptions are to be marked with drawing reference number, item name, issue date, etc., which identify the documentation completely. In addition all main software modules installed per hardware unit shall be specified with names and version numbers. The final product shall be provided with visible marking, giving at least the following information: identification of manufacturer equipment type number or model identification serial number safe distance to magnetic compass power consumption and/or supply voltage. 2.5 Elements of Type Approval 2.5.1 Application for type approval The initial stage includes filling in a DNV application form requesting DNV type examination of the product(s). The application form is to be forwarded to the local DNV station together with product documentation and proposed test programs. 2.5.2 Design assessment The second stage involves DNV assessment of the documentation requested in 2.2 is to verify that the design of the product is in conformance with the regulations and standards described in 2.3. 2.5.3 Type testing (TT) When design assessment has been completed by the DNV, including approval of test programmes, the type testing may commence. The type testing comprises: visual inspection performance type testing environmental type testing. The type testing is either to be done in the presence of a DNV surveyor or to be conducted by a recognized laboratory holding a valid accreditation for the relevant tests. Alternatively, the presence of an independent expert from a recognised Authority may be accepted subsequent to approval by DNV Responsible Approval Centre.
Sec.2. Conformity Assessment of Design of Product type Page 7 The type testing shall be reported in accordance with EN 45001 (ISO 17025). It is the manufacturer s responsibility to make sure that the type testing is performed in accordance with approved test programs so being acceptable to DNV. 2.5.3.1 Performance type testing Tests are to be carried out to verify that the performance of the test sample conforms to the applicable requirements. The performance type tests shall as a minimum include those specified in the relevant test standards as amended listed in appendix A. 2.5.3.2 Environmental type testing Tests are to be carried out to verify that the test sample is fit-for-purpose in the marine environment as required by IMO performance standards. The environmental type testing shall be done in accordance with the requirements of IEC 60945. The performance testing to be conducted during relevant environmental tests are to be specified in the test program and sent to DNV for approval. It is the manufacturer s responsibility to ensure that the environmental type testing is performed at an accredited laboratory accepted by DNV. A laboratory accepted by DNV with the presence of a qualified DNV surveyor might be used. 2.5.4 Routine tests (RT) The routine tests, including commissioning tests on board, constitute the final production control and the manufacturers standard RT are to be described in the submitted documentation. These tests are normally to be carried out by the manufacturer or his representative unless otherwise is stated in the type approval certificate 2.5.5 Initial Type Approval Survey An initial TA survey may have to be carried out to confirm that the manufacturer has a production line and quality control for consistent production of the equipment for which TA is requested. 2.5.6 Type approval certificate When the design assessment and type testing are successfully completed a type approval certificate may be issued to the manufacturer verifying the conformity of the design of the product. 2.5.7 Certification retention survey Periodical certificate retention surveys at least every second year are required to maintain the validity of the certificate. The objective is to verify that a consistent production quality control system is implemented and that the product has not been altered with respect to design and functions covered by the type approval. 2.5.8 Renewal of type approval certificate At least three months before the period of validity expires, the certificate holder has to apply for renewal of the certificate. Upon receipt of the request for renewal, DNV will perform a certificate retention survey as stated above. The periodical certificate retention survey report will constitute the basis for renewal of the type approval and the issuance of a new certificate.
Sec.3. Table of Type Tests for Indicators Page 8 3. Table of Type Tests for Indicators The manufacture shall submit a procedure of how to carry out the test described in this table of type tests. Tests are to be carried out at recognized laboratories or alternatively test sites approved by DNV (described in 2.5.3). The manufacturer shall, unless otherwise agreed, set up the equipment and ensure that it is operating normally before type testing commences Table 3-1 E. Environmental tests E.1 Dry heat test, incl. extreme power supply IEC 60945, 8.2 and 7.1 Performance test to be done E.2 Damp heat test IEC 60945, 8.3 E.3 Low temperature test (Cold test), incl. extreme IEC 60945, 8.4 and 7.1 Performance test to be done power supply E.4 Thermal Shock IEC 60945, 8.5 Portable equip. only E.5 Drop IEC 60945, 8.6 Portable equip. only E.6 Vibration test IEC 60945, 8.7 E.7 Rain Test IEC 60945, 8.8 Exposed equip. only E.8 Immersion test IEC 60945, 8,9 Submerged or Portable equip. only E.9 Solar radiation IEC 60945, 8.10 Portable equip. only. Waiver possible E.10 Oil resistance IEC 60945, 8.11 Portable equip. only. Waiver possible E.11 Salt mist test IEC 60945, 8.12 Waiver possible E.12 Extreme power supply variation test IEC 60945, 7.1 Normal temperature E.13 Excessive power supply conditions IEC 60945, 7.2 E.14 Conducted emissions IEC 60945, 9.2 E.15 Radiated emissions IEC 60945, 9.3 E.16 Radio receiver equipment IEC 60945, 10.2 Equipment with radio receivers only E.17 Immunity to conducted radio frequency IEC 60945, 10.3 interference E.18 Immunity to radiated radio frequency interference IEC 60945, 10.4 Not for submerged equipment E.19 Immunity to fast transients on a.c. power, IEC 60945, 10.5 Not for portable equip. signal and control lines E.20 Immunity to surges a.c. power lines IEC 60945, 10.6 Not for portable equip. E.21 Immunity to power supply short-term variation IEC 60945, 10.7 Not for portable equip. E.22 Immunity to power supply failure IEC 60945, 10.8 Not for portable equip. E.23 Immunity to electrostatic discharge IEC 60945, 10.9 Not for submerged equipment E.24 Acoustic noise and signals test IEC 60945, 11.1 All bridge mounted eq. E.25 Compass safe distance IEC 60945, 11.2 Not for submerged equipment E.26 Protection against accidental access to IEC 60945, 12.1 Enclosure min IP20 dangerous voltages E.27 Emissions from visual display unit IEC 60945, 12.3 E.28 Ergonomics and HMI check IEC 60945, 6.1 May be performed during functional test E.29 Hardware check IEC 60945, 6.2 May be performed during functional test E.30 Software check IEC 60945, 6.3 May be performed during functional test E.31 Inter-unit connection IEC 60945, 6.3 May be performed during functional test
Sec.3. Table of Type Tests for Indicators Page 9 Table 3-2 I. Interface tests I.1 Input circuits limited current test IEC 61162-1, B.4.2 I.2 Input circuits maximum voltage test IEC 61162-1, B.4.4 IEC 61162-2, 8.4.1.2 I.3 Input and output circuits temperature test IEC 61162-1, B.4.5 I.4 Input circuits maximum workload test IEC 61162-1, B.4.6 IEC 61162-2, 8.4.3 I.5 Output circuits maximum workload test IEC 61162-1, B.4.6 IEC 61162-2, 8.4.3 I.6 Input circuits corrupted data IEC 61162-1, B.4.7 I.7 Input and Output circuits endurance test IEC 61162-1, B.4.8 I.8 Output circuits protocol conformity test IEC 61162-1, B.4.9.1 IEC 61162-2, 8.4.2 I.9 Input circuits protocol conformity test IEC 61162-1, B.4.9.2 IEC 61162-2, 8.4.2 I.10 Test for correct use of special characters IEC 61162-1, B.4.10 starting a sentence I.11 Test for correct parsing of received sentences IEC 61162-1, B.4.11 I.12 Test for future extension of received sentences IEC 61162-1, B.4.12 Tests for LAN or CAN must be added if these interfaces are used for external communication. For high speed communication, also test ground wire Table 3-3 PT. Performance tests Rate of Turn Indicators PT.1 Construction Indication and type ISO20672 6.1 See ISO20672 4.1 & 4.4 PT.2 Construction Range Scales ISO20672 6.1 See ISO20672 4.2 PT.3 Construction Illumination and lighting ISO20672 6.1 See ISO20672 4.3 and tests for IEC62288 PT.4 Environmental tests ISO20672 6.2 Covered by IEC60945 PT.5 Accuracy ISO20672 6.3 PT.6 Operation ISO20672 6.4 See ISO20672 5.2 PT.7 Power supply fluctuation ISO20672 6.5 PT.8 Interface ISO20672 7 See IEC61162-x PT.9 Marking and identification ISO20672 8 Document assessment PT.10 Information ISO20672 9 Document assessment Table 3-4 PA. Performance tests Rudder Angle Indicators PA.1 Construction - general ISO20673 6.1 See ISO20673 4.1 PA.2 Construction - Transmitter ISO20673 6.1 See ISO20673 4.2 PA.3 Construction - Receiver ISO20673 6.1 See ISO20673 4.3 PA.4 Environmental test Construction - general ISO20673 6.2 Covered by IEC60945 PA.5 Calibration ISO20673 6.3 See ISO20673 5.2 PA.6 Damping ISO20673 6.4 See ISO20673 5.3 PA.7 Power supply fluctuation ISO20673 6.5 See ISO20673 5.4 PA.8 Interface ISO20673 7 See IEC61162-x PA.9 Marking and identification ISO20673 8 Document assessment PA.10 Information ISO20673 9 Document assessment
Sec.3. Table of Type Tests for Indicators Page 10 Table 3-5 PR. Performance tests Propeller Shaft Revolution Indicators PR.1 Test sequence ISO22554 6.1 PR.2 Construction Electric type ISO22554 6.2 See ISO22554 4.2.2 PR.2 Construction Electronic type ISO22554 6.2 See ISO22554 4.2.3 PR.2 Construction Indicator ISO22554 6.2 See ISO22554 4.3 PR.3 Environmental test ISO22554 6.3 Covered by IEC60945 PR.4 Balance Test ISO22554 6.4 PR.5 Friction Test ISO22554 6.5 PR.6 Calibration Accuracy Test ISO22554 6.6 PR.6 Damping Test ISO22554 6.7 PR.6 Zero point test ISO22554 6.8 PR.6 Signal converter output electric signal test ISO22554 6.9 PR.6 Signal converter output electric signal accuracy ISO22554 6.10 test PR.6 Power supply fluctuation test ISO22554 6.11 PR.7 Interface ISO22554 7 See IEC61162-x PR.8 Marking and identification ISO22554 8 Document assessment PR.9 Information ISO22554 9 Document assessment Table 3-6 PP. Performance tests Propeller Pitch Indicators PP.1 Construction Indicator system ISO22555 6.1 See ISO22555 4.1 PP.2 Construction Transmitter ISO22555 6.1 See ISO22555 4.2 PP.3 Construction Indicator ISO22555 6.1 See ISO22555 4.3 PP.4 Environmental test ISO22555 6.2 Covered by IEC60945 PP.5 Calibration Test ISO22555 6.3 PP.6 Damping Test ISO22555 6.4 PP.7 Power supply fluctuation test ISO22555 6.5 PP.8 Interface ISO22555 7 See IEC61162-x PP.9 Marking and identification ISO22555 8 Document assessment PP.10 Information ISO22555 9 Document assessment
Sec.3. Table of Type Tests for Indicators Page 11 Table 3-7 N. Navigational displays N.1 Consistency of lay-out IEC 62288, Ch.4.2.1 N.2 Consistency of presented information IEC 62288, Ch.4.2.2 N.3 Separation of operational display area IEC 62288, Ch.4.2.3 N.4 Readability under all ambient light conditions IEC 62288, Ch.4.3.1 N.5 Legibility of alphanumeric data and text IEC 62288, Ch.4.3.2 N.6 Presentation of text IEC 62288, Ch.4.3.3 N.7 Icons appearance, placement and grouping IEC 62288, Ch.4.3.4 N.8 Discrimination of colours IEC 62288, Ch.4.4.1 N.9 Symbols on operation information IEC 62288, Ch.4.5.1 N.10 Symbols on electronic chart information IEC 62288, Ch.4.5.2 N.11 Colour coding for discrimination IEC 62288, Ch.4.6.1 N.12 Colour coding of information IEC 62288, Ch.4.6.2 N.13 Colour coding in combination with other IEC 62288, Ch.4.6.3 attributes N.14 Flashing of information IEC 62288, Ch.4.6.4 N.15 Indication of source, validity and integrity status IEC 62288, Ch.4.7.1 N.16 Colour coding of validity and integrity IEC 62288, Ch.4.7.2 N.17 Indication of presentation failure IEC 62288, Ch.4.7.3 N.18 Operational status IEC 62288, Ch.4.8.1 N.19 List of alarms IEC 62288, Ch.4.8.2 N.20 Alarm related information from multiple sources IEC 62288, Ch.4.8.3 N.21 Indication of presentation mode in use IEC 62288, Ch.4.9.1 N.22 User manuals IEC 62288, Ch.4.10.1 N.23 Display adjustment- contrast and brightness IEC 62288, Ch.7.2.1 N.24 Display adjustment- magnetic interference IEC 62288, Ch.7.2.2 N.25 Display adjustment- temporal stability IEC 62288, Ch.7.2.3 N.26 Display adjustment- physical control and status IEC 62288, Ch.7.2.4 indicators N.27 Screen size IEC 62288, Ch.7.3 N.28 Multicoloured display equipment IEC 62288, Ch.7.4 N.29 Screen resolution IEC 62288, Ch.7.5 N.30 Screen viewing angle IEC 62288, Ch.7.6