MAKING MODERN LIVING POSSIBLE The full range of Evaporator Controls from ADAP-KOOL ADAP-KOOL case controllers offer highly efficient adaptive routines for each cabinet and cold room installation guaranteeing significant energy savings and early warning alarms to avoid potential food loss. 24-7 Monitoring Ensuring food safety and HACCP compliance 33% Energy Savings is what food retailers can achieve with the total system solution from Danfoss ADAP-KOOL www.danfoss.com/foodretail
Save energy and enhance food safety Danfoss Food Retail are offering a wide range of ADAP-KOOL evaporator controls. Use the overview table in this brochure to select the controls and accessories suitable for your specific application. The ADAP-KOOL evaporator controls are designed according to our core values: Energy and Environment Food Quality Energy and Environment Adaptive Superheat Control Adaptive suction pressure (P0 optimization) Defrost Optimization (Adaptive defrost) Others: Rail heat optimization, day and night functions (case temp., blinds and lights), hotgas defrost Adaptive superheat control This feature ensures that injection of refrigerants to the individual display cabinets is measured exactly and based upon the actual demands. This saves energy and maximises the system's efficiency. This is illustrated in the two figures below comparing an electronic expansion valve with adaptive superheat control to one with a fixed superheat control and to a thermostatic expansion valve. In both comparisons, you gain the largest energy savings by the electronic expansion valve with adaptive superheat control. Adaptive suction pressure (P0 optimization) This feature optimizes the suction pressure within the complete refrigeration system and ensures that every single display cases operate at maximum efficiencies. Through the ADAP-KOOL control system the cases may also be individually selected to gain specific and critical operating data. In order to optimize the individual cases. Defrost optimization (adaptive defrost) Adaptive defrost is based upon the monitoring of individual evaporator performance. The energy balance between the refrigerant and air sides of the evaporator is compared and the defrost cycle is only initiated when actually required. Sensors within the display case also monitor ice build up and only when the ice reaches a defined threshold will defrost be initiated. This feature can provide savings of up to 17% compared to a defrost sequence based on a fixed schedule. Adaptive superheat control Po optimization suction pressure Load range for the evaporator Q Wet zone Dry zone AK-SC 255 System Controller 3 Load range for the evaporator Q Wet zone Superheat Dry zone Superheat SH[K] SH[K] AK-CC Case Controllers 18 21 20 16 1 2 1 2 3 AK-PC Pack Controller Get case ctrl. Data Select critical case PO optimization Adaptive SH with electronic expansion valve Thermostatic expansion valve Fixed SH with electronic expansion valve Saved energy
Refrigeration energy saving possibilites with ADAP-KOOL total system solution 10% 25% 10% 15% 40% Typical energy usage within a food retail supermarket Refrigeration In store and outside lighting HVAC and plumbing Store heating Other 100 90 80 70 60 50 40 30 20 10 0 Sub cooling optimisation 7kW Fan optimisation 11kW Railheat optimisation 21kW Low temperature power pack optimisation 25kW High temperature power pack optimisation 36kW -57% -18% -43% -32% -28% Energy consumed in a typical supermarket refrigeration system shown per 100kW -33% 3kW 9kW 12kW 17kW 26kW 33% saving with an optimised system Data: supermarket Proma Denmark Food Quality Alarm Management (Incl. FDD = Fault Detection Diagnosis) HACCP (Documentation and precise measurements via Pt1000 and S6 product sensors) Modulating Temperature Control (Minimizing fluctuating temperatures) HACCP Compliance with the HACCP procedures The dedicated case and cold store controllers/sensors ensure the optimum temperature and efficiency at all times ensuring food is kept in the best possible condition. The evaporator controllers use the adaptive techniques within the complete ADAP-KOOL control system to give early warning alarms and avoid potential food loss. With ADAP-KOOL solutions not only food quality is protected but so is your investment as industry standards emerge and develop in the future. comply with EN 13485 & EN 12830 The control of the cabinet and storage facilities is linked to the HACCP procedures to give a totally integrated store system.
The full range of evaporator controls a case controller for every purpose Power Supply Hardware - Output Hardware - Input Software/Applications Accessories Displays Networks Other Product Type Code number M-pack 230V Code number M-pack 115 V Code number Supply 24 V "Housing (P)anel or (DIN)rail" Relay Outputs AKV Valve(200 V d.c./230 V a.c.) EVR Valve/Compressor (Derate according to usage) Defrost (Derate according to usage) Fan Alarm/Light/Aux Rail Heat Second compressor Digital inputs Analogue inputs Pt1000 sensor PTC and NTC Sensor Product Sensor S6 Programming Key (USB) Modbus integrated LON bus integrated RS 485 LON or Modbus module as plug-in Real time clock, 4 hours Clock update via Network HACCP compliance via system HACCP function (Peak log) Suction pressure Optimisation, P0 Application selection switch Adaptive Defrost Coordinated defrost Coordinated defrost via system Hot Gas Defrost EKA 163A Screw, L< 1000 m EKA 164A Screw, L< 1000 m EKA 163B Plug, L< 15 m EKA 164B Plug, L< 15 m EKA 175 LON RS485 Comm. EKA 176 Danbuss EKA 177 TCP(UDP)/IP Comm. >120 Par EKA 178A Modbus Comm. (Panel) EKA 178B Modbus Comm. (DIN) EKA 179A LON RS485 EKA 181A Battery w.buzzer EKA 181C Battery backup EKA 183A Programming Key EKC 100 084B8612 (IP) P 1 16A 1 NTC EKC 102 A 084B8500 084B8503 P 1 16A 1 EKC 102 B 084B8501 P 2 16A (16A) (16A) 1 2 EKC 102 C 084B8502 084B8505 P 2 16A (16A) (16A) 1 2 EKC 102 D 084B8506 P 3 16A 16A 8A 1 2 EKC 202 A 084B8521 084B8531 P 2 16A (8A) (8A) 1 2 EKC 302 A* 084B4162 DIN 2 16A (8A) (8A) 1 2 EKC 202 B 084B8522 084B8532 P 3 16A 16A 8A 1 2 EKC 302 B* 084B4163 DIN 3 16A 16A 8A 16A 1 2 EKC 202 C 084B8523 084B8533 P 4 16A 16A 8A 8A 1 2 EKC 202 D 084B8536 084B8537 P 4 16A 16A 8A 8A 2 3 3 1 1 EKC 302 D* 084B4164 DIN 4 16A 16A 16A 8A 2 3 3 1 1 AK-CC 210 084B8520 084B8534 P 4 16A 16A 8A 8A 2 3 10 1 1 AK-CC 250 084B8524 P 4 16A 16A 8A 8A 2 3 10 1 1 AK-CC 350* 084B4165 DIN 4 16A 16A 16A 8A 2 3 10 1 1 HACCP log of temp. at power on/off AK-CC 450 Standard 084B8022 084B8026 DIN 6 2 6 Screw 8 2 2 2 2 AK-CC 450 OEM 084B8023 084B8027 DIN 6 2 6 Plug 8 2 2 2 2 AK-CC 550 Standard 084B8020 084B8024 DIN 6 AC 2 6 Screw 10 2 2 2 2 AK-CC 550 OEM 084B8021 084B8025 DIN 6 AC 2 6 Plug 10 2 2 2 2 AK-CC 550A Std. CO2 084B8030 DIN 6 AC 2 6 Screw 10 2 2 2 2 AK-CC 550A OEM CO2 084B8029 DIN 6 AC 2 6 Plug 10 2 2 2 2 Region 1: UK-D-F-NL-I Region 2: UK-E-PT Region 3: UK-DK-FI Region 4: UK-RU-CZ-PL Region 5: Chinese NAM US LON TP 78 080Z0121 DIN 8+ 4 AC 4A 4A 4A 4A 4A 4A 11+ 11+ 40 4 4 080Z0122 DIN 8+ 4 AC 4A 4A 4A 4A 4A 4A 11+ 11+ 40 4 4 080Z0125 DIN 8+ 4 AC 4A 4A 4A 4A 4A 4A 11+ 11+ 40 4 4 080Z0126 DIN 8+ 4 AC 4A 4A 4A 4A 4A 4A 11+ 11+ 40 4 4 080Z0127 DIN 8+ 4 AC 4A 4A 4A 4A 4A 4A 11+ 11+ 40 4 4 080Z0130 DIN 8+ 4 AC 4A 4A 4A 4A 4A 4A 11+ 11+ TP78 40 4 4 * Available from Q2 2011
Accessories for AK-PS 075, 0,75A/100-244V POWER SUPPLY AK-PS 150, 1.5A/100-244V POWER SUPPLY AK-PS 250, 2.5A/100-244V POWER SUPPLY AK-XM 101A, EXT. MODULE, 8AI AK-XM 102A, EXT. MODULE, 8DI LOW AK-XM 102B, 8DI HIGH AK-XM 103A, EXT. MODULE, 4AI/4AO 080Z0053 080Z0054 080Z0055 080Z0007 080Z0008 080Z0013 080Z0032 AK-XM 107A, PULSE COUNTER MODULE AK-XM 204A, 8DO AK-XM 204B, 8DO, OVR AK-XM 205A, 8AI/8DO AK-XM 205B, 8AI/8DO, OVR 080Z0020 080Z0011 080Z0018 080Z0010 080Z0017 AK-XM 208B, STEPPER VALVE MODULE AKA 211, Cable filter for ETS-valve AK-OB 110, ANALOG OUTPUT AK-OB 101A, RTC MODULE 080Z0022 084B2238 080Z0251 080Z0252 Evaporator solution with thermostatic expansion valve Evaporator solution with electronic expansion valve 2
Danfoss ADAP-KOOL Danfoss ADAP-KOOL optimized systems provide the total store solution for our customers. Regardless of store size by adopting ADAP-KOOL our customers are assured of: Maximum energy savings Reduced maintenance costs Reduced food loss Increased food quality DKRCE.PB.R1.E1.02 / 520H4038 Produced by Danfoss Food Retail, CGA. Oct.-2010