00 ma SMAT LINK DAMPE DAMPE DAMPE or FA DAMPE E p. p. p. p. 9 ZONIN UIDE FULL US DIITAL DISPLA SPAE FUSE INLUDED QUIK SELESS TEMINALS O AS/ELETI THEMO EXLUSIVE EO FO ENHANED ONTOL US LEDs SHO HEAT or OOL ALLS (No Voltmeter equired) SAN ITH SMATPHONE FO MOE INFO FESH AI ONTOL (X ONL) E V I PUE DELA EO AS/ELET VS. VLV. O NOMAL nd STAE FAN AS SMAT LINK S ( ).0 ESET LOKOUT ELETI S ( ) X ZSX.0 ADJUST SETTINS Z- Z-P EMOVE TO SEPAATE & TEMINALS Z- Z-P Z- Z-P Z- Z-P ND TPE SA SA FESH AI SA SENSO Installation, Specification & Operation SIMPLE SETUP AND ONFIUATION AI TEMP SENSO INLUDED EXPANDALE TO S APAILIT PATILE : AS/FOSSIL FUEL/ELETI or (Inc. ) up to -STAE ooling p.,, -STAE Heating USE AN DAMPE -IE or -IE (Power Open/lose, Spring Open, or Spring lose) US LEDs SHO DAMPE SITION ED = LOSED EEN = OPEN p., p. p. p. p. p. -X (ZSX-.0) -X (ZSX-.0) p. 0, PASS (PESSUE ELIEF) DAMPE SIZIN & DUT DESIN p.,9 ypass Damper Supply Damper OUND AND ETANULA DAMPES Available in over 0 different sizes and configurations! PLEASE EVIE ENTIE DOUMENT EFOE EINNIN INSTALLATION.com --EOJ ()
00 ma DAMPE DAMPE E MODES & OPEATION EMEEN HEAT Emergency Heat can ONL be operated by a heat pump thermostat connected to the thermostat terminal. allows as/electric or Heat Pump thermostats to be used on all zones with heat pump equipment. If thermostat calls for Emer. Heat, the system will be LOKED into emergency heat. The compressor will NOT energize and only heating calls will be recognized from any zone other than. Only / and will be allowed to energize while is LOKED into emergency heat. (ie. ompressor & cooling calls will be LOKED OUT) All cooling calls from S thru will be ignored and any heating call from these zones will be treated by the system as Emer. Heat. To UNLOK and take the system out of Emer. Heat, remove the Emer. Heat call at the thermostat AND make a call for compressor heat or cooling from this thermostat. EONOM MODE EONOM MODE (EO) input on allows the use of a switch, occupancy sensor, or dry-contact to keep Zones thru from making equipment calls. (i.e. Heat or ool will not energize if only zones thru are calling while E Input is energized) onnect V and E INPUT to set the System into EONOM MODE. Only will be able to make equipment calls. All other zone calls will open and close dampers as needed to take advantage of the active mode energized by the thermostat. NO ADDITIONAL SETTINS EQUIED. LOSED = EONOM FOSSIL FUEL AUX. HEAT In Mode, the compressor(s) will not run when AUXILIA HEAT is energized. controls dual fuel so a dual fuel kit and THEMOS are NOT required. AS/ELETI thermostats may be used with a heat pump system, however, use a Heat Pump stat for the Thermostat to control EMEEN HEAT (Described above). Always install the heat pump evaporator downstream of the furnace, this prevents condensation in the heat exchanger during the cooling mode. SEE Equipment Staging (p. ) for more details about. TANSFOME SIZIN VA TANSFOME (NOT INLUDED) MUST E SIZED AND FUSED ASED ON THE SMAT ONTOLLE, TOTAL DAMPES AND THEMOS EOJA Device -X -X Power Open/lose Damper Spring eturn Damper Typical Thermostat E VA VA VA 0 VA VA VA TANSFOME PE-INSTALLATION HEKLIST SMAT PANEL alculate minimum V transformer VA capacity (add VA requirement for controller + # of thermostats + # & type of dampers) see Transformer Sizing section this page. heck primary and secondary voltage for zoning transformer. Make sure separate transformer and circuit is use from equipment transformer. Select mounting location that provides space and easy path to run wires. THEMOS Select location that provides easiest path to run wires. Do not mount where exposed directly to air stream from supply air grills. Do not mount where exposed to radiant heat from windows or skylights. Do not use power stealing or triac models. as/electric and/or heat pump stats can be used on heat pump equipment (heat pump stat is required on zone only if emergency heat control is needed). NOTE: Use only gas/electric stats with gas/electric equipment. MOE INFOMATION AVAILALE ONLINE -.com E V DELA EO AS/ELET VS. VLV. O NOMAL nd STAE FAN AS DUT & DAMPES HVA ESET I PUE LOKOUT ELETI X ZSX.0 ADJUST SETTINS Z- Z-P EMOVE TO SEPAATE & TEMINALS Z- Z-P TPE SA SA EXAMPLE Transformer alculation: SMAT-X ( VA) + DAMPES ( VA X ) + THEMOS ( VA X ) = VA So, for this example of a basic - Zone system, a 0VA transformer with a AMP Fuse can be used. SEE page for more info about FUSE size. Design all zones to balance the FM evenly (each zone should be similar in size). Avoid creating small zones (< 0% of total capacity). Use proper excess (surplus) air-flow management including these techniques bypass duct/damper, dump zone(s) or adjust dampers max close settings to allow leakage. Ecojay recommends the use of a bypass duct/damper that is large enough to accommodate the total system FM capacity minus the FM capacity of the smallest zone. EFE TO pages,9,0, for more information. Perform basic equipment check including compressor, refrigerant charge, blower, furnace, filter before installing or starting up system. SA SENSO PUE A minute PUE of the supply air plenum is initiated during Opposing-all hangeover. (Switching from Heat to ool or ool to Heat) During the PUE, the fan will remain energized to purge existing supply air temperature and to allow equalization of hvac system pressures before energizing the opposing mode call. During the PUE Mode, zone(s) calling for the opposite mode will have damper(s) closed. All other dampers (non-calling zone(s) and zone(s) calling for mode last energized) will remain open during PUE Mode. During PUE the digital display will count down the number of seconds left during purge time. TIME DELA Time DELA is designed for equipment protection. After calls from all zones have been satisfied and the equipment is deenergized, a -minute Time DELA will be completed before new thermostat calls will be processed. During the DELA all dampers open and the equipment will NOT run. During DELA the digital display will count down the number of seconds left during purge time if a new call is energized. NOTE: Although will not energize the fan (or equipment) during DELA the equipment being used may have a built in control that causes the fan to continue running. / JUMPE The / Jumper is Factory Installed on the ontroller. If the equipment requires separate transformers for heat and cool, EMOVE the / jumper [JP] below the connector on the right side. NOTE: In the case of a Heat-Pump System, the / jumper should NOT be removed. SPEIFIATIONS E OUTPUTS INPUTS -X -X SSTEM TETION DAMPES SmartLINK (M) THEMO TEMPEATUE VA MAX ( ma @ VA) [X = VA, X = VA] If multiple transformers are used in X system, the primary and secondary polarities must be the same for both transformers and on both ZSX boards. VA + Stats (VA ea.) + Dampers (- 0 VA ea.)= Total Transformer Size Integrated X0mm 00mA Fuse- One replacement also included. (Field supplied transformer should also be fused) 0 AMP @ VA ontact ating VA HOT from Heating Transformer on Equipment (ED) VA HOT from ooling Transformer on Equipment (ED) VA MON from Transformer on Equipment (none) st Stage ompressor (ELLO) nd Stage ompressor (ELLO) Fan (EEN) / st Stage Heat O Emergency Heat (ED) /O nd Stage Heat O eversing Valve (OANE) 0 AMP @ VA ontact ating (0VA) Power-lose / Spring-Open Dampers (0VA) Power-Open / Spring-lose Dampers (0VA) Power-Open / Power-lose Dampers (VA) M ire ommunications to SmartLINK (LUE) [Use at able ONL] LAEL DESIPTION (LED OLO) VA HOT (ED) ommon (NONE) ompressor (ELLO) Fan (EEN) Heat O Emergency Heat (ED) eversing Valve (OANE) E Economy Input (EEN) ß Zone ONE only 0K Type III Thermistor SA Sensor " Supply Air Temperature Sensor Stainless Steel Probe (Provided with each ) DISPLA OPEATION & FUNTION I PUE (ON) (FLASHIN) (ON) (FLASHIN) DELA EO (ON) EO (FLASHIN) Multi-function digits show supply temperature, cut-out temperatures (high and low), zone thermostat types, fresh-air time. Supply Air Temperature displayed. -- on temp display = SAS disconnected. System is in PUE mode for equipment changeover (Fan [] and dampers continue to operate, ountdown timer on digits sec.) HIH TEMP LIMIT sensed, ontroller de-energizes equipment HEAT output for a minimum of minutes (Fan [] and damper outputs continues to operate) Setting HIH TEMP LIMIT Press UP or DON Arrow uttons to adjust the HIH TEMP LIMIT (factory default: heat pump 0 o F; electric heat o F; gas heat o F) LO TEMP LIMIT sensed, ontroller de-energizes equipment OOL output for a minimum of minutes (Fan [] and damper outputs continue to operate) Setting LO TEMP LIMIT Press the UP or DON Arrow uttons to adjust the LO TEMP LIMIT (factory default o F) ontroller has satisfied all calls and will DELA min before initiating any additional calls. (ountdown timer on digits sec. if call made) I0 I0 E input on Zone is energized and system is in EONOM MODE. Only Zone can initiate equipment calls, other zones will only open and close dampers as needed. If has been configured for FESH AI and FESH AI is being currently satisfied. FAN should be running and (FA Damper) energized in the OPEN position
STAIN The controls equipment staging automatically based on time and supply air temperature. (This temperature is read by the AI TEMP SENSO SEE previous page for proper installation) NOTE: ithout this sensor installed, the will NOT run nd stage or operate any dampers. The charts in this section illustrate this correlation between TIME, TEMPEATUE, & STAIN (FATO DEFAULTS SHON IN HATS) Time and temperature settings will vary according to the type of equipment is configured for and the HI/LO temp limit settings used. Staging will occur ONL when the minimum run-time and temperature range conditions are met. The factory default settings for temperature cut-in and cut-out are adjustable. (SEE HIH and LO LIMIT ADJUST section above) AI TEMP (⁰F) DEFAULT Values HIH AND LO LIMIT ADJUST See STAIN below for more details. For protection, will not allow the to run above or below these settable limits. ST STAE ⁰ nd STAE UT-OUT nd STAE UT-IN 90⁰ AUX. HEAT UT-IN Adjustable ange: (90 to 9 F) AS/ELETI HEATIN & energize when any thermostat calls for heat. will energize immediately if DIP * SITH # is set to ELETI. If set to the default of AS, will energize after 90 seconds. de-energizes at a supply air temp warmer than HI temp cut-out and will re-energize after min if supply temp has fallen lower (cooler) than HI temp (Default: F) ⁰ UT-OUT Adjustable ange: ( to 0 F) ⁰ 0⁰ Adjustable ange: (0 to F) 0⁰ UT-OUT 0⁰ 00⁰ ADJUST SETTINS TPE AUTO HANEOVE AUX. HEAT UT-OUT AI TEMP (⁰F) DEFAULT Values SET HIH TEMP LIMIT (UT-OUT) PESS & release the UP arrow button when the display is showing temperature. The HI TEMP indicator will flash and the digits will show the currently set temperature. This high limit cut-out can be adjusted up or down using the buttons. See STAIN below for more details. AUX. HEAT UT-IN PESS & HOLD the UP arrow button for seconds when the display is showing temperature. hen released the HI LIMIT and DELA indicators will flash and the digits will show the currently set temperature (DEFAULT = 90, adjustable from 90 to 9 using buttons). SET LO TEMP LIMIT (UT-OUT) PESS & release the DON arrow button when the display is showing temperature. The LO TEMP indicator will flash and the digits will show the currently set temperature. This low limit cut-out can be adjusted up or down using the buttons. See STAIN below for more details. ST STAE nd STAE nd STAE UT-IN nd STAE UT-IN and equipment terminals energize when any thermostat calls for heat. NOTE: will also energize if DIP SITH # set to de-energizes at a supply temp warmer than (above) HI temp cut-out and will reenergize after min if supply temp has fallen lower (cooler) than HI temp (Default: 0⁰F) IMTANT NOTE: hanging either the LO or HIH temp limit will also affect the staging cut-in and cut-out temperatures settings. Adjusting these can cause staging to occur sooner or later as needed. See STAIN below for more details about each scenario. ith the system, it is possible to have a zone(s) calling for cool and another zone(s) calling for heat. These are called opposing calls. hen the equipment has an active call running and receives an 'opposing call' from another zone(s), the existing active mode running on the equipment will be limited to a maximum run time of minutes from the time the first opposing mode call was received. If the active mode does not satisfy the calling zone(s) in this minute interval will initiate a HANEOVE process de-energizing the active mode and initiating a minute PUE (see page for more about PUE). During PUE, all dampers open during the previously active mode remain open and the fan remains energized to neutralize the supply air temperature before energizing the opposing call mode on the equipment HANEOVE process. ST STAE -⁰ for heat is made) 0 ST STAE for heat is made) -⁰ ND STAE (-Minute Minimum un Time) (NOMAL) HEATIN [ELETI AUX.] nd STAE 0 energizes at a supply temp ⁰ less than HI temp cut-out (or cooler) after a minute run time of only. (Default: 0⁰ - ⁰ = 0⁰F or cooler energizes) de-energizes at a supply temp of ⁰ less than HI temp cut-out (or warmer) after min of minimum run time. (Default: 0⁰ - ⁰ = ⁰F or above de-energizes) ND STAE (-Minute Minimum un Time) AUX. HEAT -⁰ energizes at a supply air temp cooler than ⁰ less than HI temp cutout after minutes run time of only. (Default: - = 0 or cooler) de-energizes at supply air temp warmer than 0⁰ less than HI temp cut-out after min of minimum run time. (Default: - 0 = or warmer) -0⁰ [Auxiliary Heat] energizes while & de-energize at a supply temp cooler than 90⁰F after minutes run time of & only. [Auxiliary Heat] de-energizes at a supply temp of 00⁰F or warmer (NON- ADJUSTALE) AUX HEAT SE DELA EO PUE TO SAVE SETTINS, wait for display to show St (STOE) AI TEMP (⁰F) DEFAULT Values AI TEMP (⁰F) DEFAULT Values TOULESHOOTIN SMPTOM SSILE AUSE DISPLA IS LANK DISPLA EADS - - THEMO INDIATES ALL UT TEMINALS NOT ESNDIN SMAT INDIATES HEAT/OOL ALL UT NOT ENEIZIN ONL: SMAT ENEIZES OOLIN HEN S ALL FO HEAT ( DOESN T ENEIZE) () HEATIN [AS AUX.] ST STAE ⁰ 0⁰ ⁰ 0⁰ ⁰ ⁰ ⁰ 90⁰ ** AS AUX. HEAT UT-OUT Adjustable ange: ( to 0 F) Adjustable ange: (0 to F) UT-OUT nd STAE UT-OUT nd STAE UT-IN AUX. HEAT UT-IN Adjustable ange: (90 to 9 F) OOLIN ALL nd STAE UT-IN nd STAE UT-OUT and equipment terminals energize when any thermostat calls for heat. NOTE: will also energize if DIP SITH # set to de-energizes at a supply temp warmer than (above) HI temp cut-out and will reenergize after min if supply temp has fallen lower (cooler) than HI temp (Default: 0⁰F) LO TEMP UT-OUT Adjustable ange: ( to F) ST STAE for heat is made) -⁰ -⁰ ND STAE (-Minute Minimum un Time) AUX. HEAT (Once AUX Heat has started in Dual Fuel mode, it will continue to run until all heat calls are satisfied.) 0 0 ST STAE VEIF OUTPUT OF TANSFOME INLUDIN ONNETIONS TO PIMA, SEONDA AND PANEL E ONNETO HEK TANSFOME FUSE HEK SMAT FUSE (SPAE INLUDED) HEK FO SHOT IN IIN ONNETED TO SMAT (EMOVE THEMO, DAMPE, & IES) AI TEMP SENSO IS NOT ONNETED TO SMAT AI TEMP SENSO HAS A LOOSE ONNETION DIP SITH # IS SET TO - THIS IS ONL FO APPLIATIONS AI TEMP SENSO IS DEFETIVE SMAT IS IN DELA O PUE - DISPLA SHOULD E OUNTIN DON IN SEONDS TIME EMAININ ( MIN) AN INPATILE THEMO IS ONNETED TO SMAT (THEMOS ITH A MON SHOULD E USED) IIN ETEEN SMAT AND OULD E DAMAED O NOT SEUEL ONNETED TANSFOME TO E SMAT & NENTS OULD HAVE INNSUFFIIENT VA ATIN PIMA EIN SMAT TANSFOME OULD E EOND APAIT (USE DEDIATED IUIT FOM EAKE) / JUMPE MISSIN O INSTALLED ON ONL ONE PIN TANSFOME NOT ONNETED, SHOTED O LOOSE ONNETION (ALSO HEK FUSE) SMAT TANSFOME INSUFFIIENT VA (SEE PAE ) EO MODE ENEIZED: EO ILL E ILLUMINATED ON DISPLA (SEE PAE ) SMAT HAS DEFETIVE ELA (ALL FO MA VEIFIATION) ST STAE nd STAE for cool is made) and energize when any thermostat calls for cool. (NOTE: O will also energize if DIP SITH # set to and # set to O) de-energizes at a supply air temp lower (cooler) than the LO temp cut-out and will re-energize after min if supply temp has risen above (warmer) than LO temp. (Default: F or cooler) energizes at a supply temp ⁰ less than HI temp cut-out (or cooler) after a minute run time of only. (Default: 0⁰ - ⁰ = 0⁰F or cooler energizes) de-energizes at a supply temp of ⁰ less than HI temp cut-out (or warmer) after min of minimum run time. (Default: 0⁰ - ⁰ = ⁰F or above de-energizes) +0⁰ nd STAE AUX. HEAT MOE INFO ON TOULESHOOTIN.com TPE SETTIN DOES NOT MATH THEMO EIN USED (PESS TPE UTTON PAE ) AN INPATILE THEMO IS ONNETED TO SMAT (THEMOS ITH A MON SHOULD E USED) DIP SITH # (EVESIN VALVE) SET TO OPSITE MODE O O IIN ETEEN SMAT TEMINAL AND OULD E DAMAED O NOT SEUEL ONNETED (HEK VOLTAE) ND STAE (-Minute Minimum un Time) +⁰ [Auxiliary Heat] energizes AND & will de-energize at a supply temp cooler than 90⁰F after minutes run time of &. ** energizes at a supply air temp higher (warmer) than 0⁰ more than LO temp cut-out after minutes run time of only. (Default: ⁰ + 0⁰ = ⁰F or warmer) de-energizes at a supply air temp cooler than ⁰ more than LO temp cut-out after min of minimum run time. (Default: ⁰ + ⁰ = ⁰F or cooler deenergizes) [Auxiliary Heat] remains energized until all heat calls are satisfied or the supply temp gets warmer than AS/ELETI HI limit (Default: ⁰F) NOTE: SET DIP SITH # to AS/ELET temporarily to adjust this HI LIMIT UT- OUT. Make sure to set it back to when adjustment is complete. AS/ELET VS. VLV. O NOMAL nd STAE FAN AS SMAT LINK S ( ) LOKOUT ELETI S ( )
00 ma SMAT LINK DAMPE DAMPE DAMPE or FA DAMPE E THEMO TPE SETUP On Heat Pump equipment ONL, either as/electric or Heat Pump thermostats can be used. The controller MUST be set for the thermostat type being used or the equipment will not operate properly with potential risk of damage. Set the thermostat type as shown below using the TPE and Arrow buttons. NOTE: hen AS/ELETI Equipment, this option is NOT available, all thermostats will be AS/ELETI. NOTE : hen using SmartLink for X system, secondary controller stat type must also be set using the same method. SELET Press the TPE utton... I DELA EO PUE ONE TIME... DELA EO PUE TO TIMES... DELA EO PUE THEE TIMES... Zone ONL DELA EO PUE FOU TIMES DELA EO DELA EO ADJUST TPE Press the UP and DON Arrows E PUE AS / ELETI [Standard Heat/ool Thermostat] DELA EO Thermostat THEMO IIN HP PUE FA PUE FESH AI (Available on Zone ONL) Drag the side handles to change the = ool = Heat width of the text block. DIP #: vs. Vlv. O (Default) = Heat + O = ool DIP #: vs. Vlv. = ool + = Heat = Em. Heat (Zone must initialize) If FA is selected, Zone Damper will operate as a Fresh Air Damper. SEE NEXT PAE FO DETAILS will use time and temperature to automatically manage staging. This accurate method of staging eliminates the need for multi-stage thermostats. is compatible with most all thermostats that have a common connection or are battery powered / mechanical. DIP SITHES OLD = DEFAULT AS/ELET VS. VLV O NOMAL nd STAE LOKOUT FAN AS ELETI SmartLink S (-) S ( ) THEMO VA (HOT) VA (MON) PESSO FAN HEAT or EMEEN HEAT EVESIN VALVE (ZSX) ONL OLO (TPIAL) ED -- no standard ELLO EEN HITE OANE Standard E or All Electric Equipment Heat Pump Equipment eversing valve energized in OOLIN eversing valve energized in HEATIN Operates Aux. Heat ITH compressor (HP Only) Operates Aux. Heat ITHOUT compressor nd Stage Active (Normal Operation) nd Stage will not energize if only ONE zone open Energizes fan after 90 second delay in heating Energizes fan immediately with heating Primary equipment controller (NOMAL) Zone Expansion Mode Add -Zones to -.0 - EPLAE FUSE ITH 00mA Fuse (X0mm) Spare Included Heat Pump THEMO w/ O USE AUE Solid onductor ire NOTE: For a System with Emergency Heat: ONL Thermostat will have the ability to energize Emergency Heat. as/electric THEMO VA TANSFOME FUSE EOJA X & X Install uide ev.0 opyright 0-- subject to change without notice INSTALLATION STEPS 9 Mount enclosure (not pictured) Install TEMP SENSO ire DAMPES to Set DIP SITHES on ire THEMOS to ire SMATLINK if applicable (ONL Zones or more) ire VA TANSFOME Set THEMO TPE if using Heat Pump ire to E V E IIN USE AUE Solid onductor ire and always install a field supplied fuse as shown. NOTE: ALAS Disconnect power to while making any wiring changes. See previous page for transformer sizing requirements. DELA AS/ELET VS. VLV. O NOMAL nd STAE FAN AS SMAT LINK S ( ) Z Z ESET EO I PUE X LOKOUT ELETI ZSX.0 S ( ) Z Z ADJUST SETTINS EMOVE TO SEPAATE & TEMINALS Z- Z-P Z- Z-P Z- Z-P Z- Z-P ND TPE SA SA FESH AI FUSE SIZE ULE OF THUM TANSFOME VA 0 00 FUSE SIZE A A A Push buttons for adjusting HIH and LO temp limits, configuring thermostat type and FESH AI operation. See next page for detials. SA SENSO DAMPE TEMINAL AN E ONFIUED AND USED AS A FESH AI DAMPE ONTOL. SEE NEXT PAE FO DETAILS. SAS (INLUDED) " Stainless Temp Probe w/ 0 ft wire & EZ Plug ¼ Diameter Hole equired for mounting TEMP SENSO TEMPEATUE SENSO (SAS) INLUDED must be securely installed and properly located for to operate properly. -- will be flashing on the display if SAS not plugged into the board. USE AUE Solid onductor ire NOTE: Disconnect power to equipment transformer while wiring onnect equipment according to manufacturers instructions. EMOVE IF TO TANSFOMES AE USED (ONE FO HEATIN AND ONE FO OOLIN) SEE PEVIOUS PAE FO MOE DETAILS. AS/ELETI or w/ Dual Fuel INSTALL SAS ' to ' down-flow of the coil ETUN AI AI FLO AS or ELETI HEAT -IE SPIN OPEN E LOSE IIN P OIL -IE E LOSE E OPEN (Standard Electric Aux.) INSTALL SAS AFTE the OIL but EFOE the LOE ETUN AI AI FLO VA (MON) PESSO (STAE ) PESSO (STAE ) FAN (LOE) HEAT (STAE ) or EME. HEAT HEAT (STAE ) or VS. VALVE VA - OOLIN VA - HEATIN -IE E OPEN SPIN LOSE OIL SMATLINK 9 Multiple dampers can be wired to each zone as necessary based on duct configuration. 0 VA PE MAX. (ie. Four 0 VA Dampers or thirteen, VA dampers O any combination adding up to a total of less than 0VA) Any VA Damper can be used including TO-IE or THEE-IE Dampers. OLO (TPIAL) -- no standard ELLO -- no standard EEN HITE OANE ED ED ELETI (Auxiliary) HEAT EAS A TO ADD MOE S -X ONL SEE AK PAE FO DETAILS EOJA (OPT.) - - (OPT.) DAMPE IIN USE auge Solid onductor ire
DELA EO PUE or FA E DAMPE DAMPE DAMPE Duct System, Dampers & ypass SMAT DUT SSTEM Typically, a zoning system can use the same duct sizing as a traditional single- thermostat system if the pressure relief (See section on PASS) is installed correctly AND the system is or less zones. As systems get larger than zones, it may become necessary to increase the duct & damper sizes of the smaller zones (or all the zones) in order to minimize the amount of pressure relief needed when only the smallest zone is open. NOTE: To reduce air noise, install time, cost and total number of dampers: onnect dampers directly to the plenum with a starting collar and branch off smaller ducts going to different areas within the zones. ALANIN In a typical zoning application it is best to attempt and design a system that has roughly equal size zones in terms of FM. This does not mean that every zone must have EXATL the same FM requirements but the system will work most efficiently if they are approximately the same size. Following this guideline will minimize the amount of pressure relief (bypass) necessary. A good rule to follow is that no single zone should be smaller than about 0% of the total system capacity. AI NOISE should be always be minimized and in a zoning system with opening & closing dampers it can be more challenging. To minimize noise and maintain adequate throw, zone duct should be designed to provide 00 to 00 FPM velocity airflow. This can be achieved by providing large enough ducts/dampers to supply the volume (FM) of air needed for the zone. Use the Normal FM chart to check round duct size(s) that will achieve this velocity. For zones with multiple dampers, the total zone FM is the sum of all the dampers Normal FM For rectangular duct systems use the ETANULA FM Equation provided for Normal FM OUND DAMPE FM HAT Normal FM Air velocity range is 00 to 00 FPM Max FM Air velocity of 900 FPM Damper Normal Max Size FM FM 00 00 0 0 00 00 9 00 0 0 00 00 00 900 900 00 00 000 OUND DSUP SPIN DAMPES use a motor to power the damper blade in ONE direction and a spring to move the blade in the opposite direction. hen power is applied to the damper, the motor moves the blade. hen power is removed, the spring moves the blade in the opposite direction. ANIN: Spring Dampers consume more electricity than power-open/ power-close dampers. (0 to VA when powered) ETANULA DSEP Static Pressure ontroller (SP) PITOT TUE DAMPE ETANULA DAMPE FM FOMULA Normal FM = (Surface Area in Sq. Ft.*) X 00 FPM Max FM = (Surface Area in Sq. Ft.*) X 900 FPM *Surface Area in Sq. Ft. = ( Height X idth ) / Surface area of a rectangular damper can be calculated by multiplying Height by idth (H X ) in inches and dividing by square inches per square foot. TEMP. SENSO DAMPE PASS Setup & Sizing on NEXT PAE EVAATO OIL DAMPE E DAMPES Power Open /Power lose dampers use three wires to power the damper open O power it closed. The zone panel is responsible for supplying a VA signal to either the (Power Open) or P (Power losed) terminal of these dampers. Primary advantages of Power Open/Power lose Dampers include lower power consumption, quiet operation and greater reliability. (. to VA) PASS DAMPE AS or ELETI FUNAE I X ZSX.0 FESH AI Use the EOJA ontroller to operate dampers, equipment and thermostat calls. FESH AI Setup & onfiguration FESH AI ONTOL UILT IN TO SMAT-X ILL AUTOMATIALL ENEIZE FAN AND OPEN FESH AI DAMPE ( ) DUIN FESH AI UN TIME FESH AI AN E ONFIUED USIN THE PUSHUTTONS UTILIZES THE FAN TEMINAL ONTOLS A FESH AI DAMPE ITH THE TEMINAL ADVANED Fresh Air HEN IS ONFIUED AS FESH AI, THE THEMO INPUTS AN E USED FO MOE ANULA ONTOL OF THE FESH AI UN TIME(S). MAKIN A ONNETION ETEEN AND,,, O THE FESH AI UN TIME AN E AFFETED AS FOLLOS: = UNS ONL DUIN OOLIN = FESH AI ON (DEMAND) = UNS ONL DUIN HEATIN = FESH AI OFF (DISALE) PASS DUT FILTE -.0 - FESH AI ON-OFF SITH ONNETIN TO VIA A SIMPLE SITH, THE USE AN DEMAND FESH AI UN TIME EASIL. ETUN AI FESH AI DAMPE P ETUN AI Problems with zoning can occur when the return air registers or duct are undersized. Not enough FM will flow through the equipment to satisfy the velocity requirements when all dampers are open. To ensure the eturn Air is large enough, verify that its surface area is sufficient to pass FULL SPEED blower FM. Ensure ALL zones have unrestricted airflow path back to a return air grill equivalent to the zone FM. LOSE THIS IUIT ITH AN SITH (TIME, SENSO, ET) TO IN ON FESH AI Outside Air PESS TPE ( times) TO ET TO PESS TO SELET FA Fresh Air un Time FA FM-Needed ONE TIME... DELA TO TIMES... = 0 min X EO DELA THEE TIMES... FM-Needed Measured-FM MEASUE the actual FM provided by the Fresh Air Damper using an anemometer to make the Fresh Air un Time calculation. Set this time on the -X using the steps above. I PUE HI EO TEMP DELA PUE EO PUE DELA EO PUE FOU TIMES DELA EO PESS TPE 0 DELA EO PUE TO SET # MINUTES PE HOU FESH AI UN TIME USE TO SET IN MIN INEMENTS (SET FOM 0 TO 0 MINUTES) -X.0 DELA EO DELA EO PUE 0 PUE ASHAE. Fresh Air USE THE ALULATION ELO TO SET THE # OF MINUTES FESH AI UN TIME TO SATISF THE ASHAE. EQUIEMENTS. SELET THE FM-NEEDED FOM THE HAT ON THE IHT AND PLU IT INTO THE FOMULA ELO. V PUE Floor EDOOMS Area 0- - - - > < 00 0 0 90 0-000 0 90 0 00-00 0 90 0 0 0-000 90 0 0 00-00 90 0 0 0 >00 0 0 0 For the purpose of Fresh Air Damper size selection, this chart shows approximate FM each size is capable of. Z-P Z- Z-P Z- Z-P FESH AI ound Size FM 0-0 0-0 0-0 9 0-0 0 0-0 9
PASS Setup & Sizing Static Pressure ontrolled ypass 0 Static Pressure Mounting ontroller (ASP-) Mount with the sample line connections in the down position. Use screws & standoffs through at least two of the four mounting feet holes. (As shown below) iring Pressure inlets pointing down N NO USE auge Solid ore wire & Matching spade connectors (included) OKS ITH -IE E LOSE E OPEN OUND O ETANULA P EMOVE AP from LO-PESSUE INLET TUIN INLUDED Modulating ypass onfiguration The goal is to calibrate the bypass damper so that it is barely staying closed when all zones are open. This will cause the bypass damper to open if supply dampers close and the plenum pressure increases. Turn knob clockwise SLOL until the bypass damper motor starts closing (EOJA damper ED light will flash) If damper starts opening again before fully closing, turn the knob clockwise SLOL until it starts closing again. epeat this process until the damper is fully closed. (EOJA damper ED light will be solid) Low Pressure Inlet High Pressure Inlet Make a call from ALL zones for cooling so all zone dampers are fully open AND the equipment fan (blower) is running at the HIHEST speed. P onnect the flexible tubing to the HIH-PESSUE INLET as shown VE Slowly turn the knob counterclockwise until the bypass damper motor starts to run open. (EOJA damper EEN light will flash) Mounting & Setup It is critical that the ypass Damper is adjusted properly for the Zoning system to work properly.. emove the eight arm from the damper at the shaft collar and move the weight to the end of head of the weight arm bolt.. Follow drawings to the right to install the damper and choose the proper initial weight arm position based on the direction of airflow.. Make a call for cooling from ALL zones & verify that all zone dampers are open.. Make sure the bypass damper remains closed. If it is opening already, add more weight (AD).. Once the bypass damper is remaining closed, slowly move the weight toward the shaft (½ inch at a time) until the bypass damper starts to open slightly.. Move the weight back about ½ inch so the bypass damper remains closed with all Zones open.. lose one or more zones by removing the cooling calls and ensure that the barometric bypass damper opens. (MODULATIN) DO NOT allow supply air pressure to blow directly into the pitot tube Air Probe (Pitot Tube) Locate the air probe (pitot tube) at least FEET downstream from the air source, preferably as close to the center of the airstream as possible P AIFLO Just as soon as the motor starts to run open, turn the knob back clockwise just enough that the damper motor stays closed. (EOJA damper ED light will be solid) PITOT TUE To test if bypass is sized and configured properly, make a call ONL from the smallest zone for cooling with the fan at the HIHEST speed and the PASS Damper should fully or almost fully open within to minutes P ypass SIZE PASS DAMPE (Pressure elief) A bypass system consists of a short duct connecting the supply plenum to the return air plenum. A bypass damper is installed in this duct that opens/ closes automatically to maintain constant pressure inside the duct when zones open and close. hen the correct size bypass damper is installed and adjusted correctly, it will be fully LOSED when all zones are calling (no air bypassing) and will OPEN proportionately as more zone dampers close. PASS DAMPE SIZIN: Select a round damper size with a Max FM greater than the FM- Needed to bypass. Use the formula below to calculate FM needed to bypass and the OUND DAMPE FM HAT to check Max FM. TPIALL 00 FM PE TON 00 = 00 = 00 = 000 = elow chart assumes 00 FM per Ton **USE next size UP round bypass damper for any system with a single zone less than 00 FM. PASS DAMPE ULE OF THUM Unit Size ound Damper (Tons) Size (Inches)** -. 0" -. " -. " -" AIFLO APAIT IN FM (HIH SPEED) FM OF SMALLEST FM-NEEDED TO PASS USE NOMAL FM FOM THE FM HAT (PAE: ) USE A PASS DAMPE THAT HAS LAE MAX FM EXAMPLE: -TON ITH 0" SMALLEST : 00 FM() 00 FM (SMALLEST NOMAL FM ON PAE: ) = 00 FM NEEDED SO, FOM THE OUND DAMPE MAX FM ON PAE:, A " OUND DAMPE SHOULD E USED FO ASS. arometric ypass Initial eight-arm Positions depend on AIFLO and OIENTATION of the bypass damper. elow are the four () initial weight arm positions. Select AIFLO & OIENTATION for specific application. Left to ight o clock Position Down-Flow o clock Position ight to Left o clock Position Up-Flow o clock Position NOTE: Extra weight may be required for upflow applications. (Order AD)
ork Smart SMAT LINK SmartLINK MAKES -S EAS PIMA ( to ) -X ⁰ ⁰ ⁰ ⁰ to THEMO -S llc. For systems with to -Zones: onnect two -X ontrollers together using only a AT cable. (iring detail shown to right - same for primary and secondary controller) DELA EO I PUE X ZSX.0 FESH AI If two separate transformers are used for a SmartLINK application (using two X oards to create zones), the primary and secondary polarity MUST be the SAME on both. State Highway Suite 00- rapevine, TX 0 --.com *SEE ENTE PAE FO IIN DETAILS SEONDA ( to ) -X FAN ⁰ OFF ⁰ to THEMO -S ONNET AND SAS TO PIMA S (-) -X ONTOLLE to DAMPES DELA EO VLV. O NOMAL nd STAE I PUE X ZSX.0 FESH AI LOKOUT FAN AS ELETI SMAT LINK S ( ) S ( ) DIP SITH # should be set to S ( ) on secondary -X ONL LUE SmartLINK LED Flashing indicates communication established and working. If LED is OFF or SOLID LUE, check SmartLINK cable wiring or transformer polarity. ND DO NOT ONNET O SAS TO SEONDA S (-) -X ONTOLLE to DAMPES ONL AVAILALE with X