Sullair Drains for Compressed Air Systems Zero Air Loss and Timed Solenoid Maximize energy savings Minimize costly repairs Removes condensate, protecting your equipment Drains designed for every application
OWS - 210 Sullair Capabilities Sullair Leadership Since 1965, Sullair has been recognized around the world as an innovator and a leader in rotary screw compression and vacuum technology. For more than 40 years, Sullair has designed and manufactured its own rotors and air end assemblies at the corporate headquarters in Michigan City, Indiana. The award-winning rotary screw design sets the industry standards and delivers the quality and reliability one expects from a leader. Sullair Technology Utilizing the most modern technologies, equipment and advanced manufacturing techniques, Sullair designs, manufactures, assembles, and tests the most innovative compressed air and vacuum products in the industry. Sullair products are known around the world for their universally applicable design, outstanding craftsmanship and superior quality. Sullair s Statistical Process Control Sullair s Statistical Process Control (SPC) system monitors rotor quality standards to assure consistent compressor and vacuum performance. Sullair s Commitment to Innovation Underlying Sullair s leadership is a dedication to excellence and a commitment to innovation. Sullair is constantly exploring new ideas and seeking new ways to meet industry s need for increasingly energy efficient compressed air and vacuum solutions. The Sullair Stationary Air Power System This System includes: rotary screw compressor wet storage refrigerated dryer filters to meet your requirement dry storage flow controller drains oil/water separator ethernet-based econnect to monitor and control the entire system 2
The Importance of Clean, Dry Compressed Air Why Do I Need a Drain? Did you know that a typical 75 horsepower compressor operating in an ambient of 75 F and 75% humidity, can produce 46 gallons of water in 24 hours? What happens to that water? Without a high quality drain, this water ends up in the plant air system as well as the equipment fed by the air system. All of this water then causes rust and corrosion which creates high repair and maintenance costs! Water Jeopardizes Everything You Want Your Compressed Air System to do. It Ruins Product and Fouls Processes. In addition to water, compressed air can also contain dirt, wear particles, and lubricating fluid Sludge blocks valves and orifices, causing high maintenance and costly air leaks Water mixes with these pollutants to form an unwanted abrasive sludge. How Much Water is Too Much? Any Amount of Water is Too Much. Clean, Dry Compressed Air is Essential to Your Production or Process. Productivity is improved and maintenance costs are reduced The service life of air tools, motors and cylinders is extended The life of your entire compressed air system is prolonged Eliminates freezing in outdoor compressed air lines This sludge, often acidic, rapidly wears tools and pneumatic equipment. Sludge corrodes piping and can foul product and airoperated devices. Eliminates corrosion in compressed air lines So What is the Solution? Make sure all of your compressors, dryers, filters, storage tanks and drip legs all have an energy efficient drain installed. The trick is to remove the water without losing the air you have paid to compress. This can easily be achieved with an energy efficient Sullair zero air loss drain. What Type of Drain do I Need? This depends on the equipment on which it is being installed, and the amount of water it needs to remove. From inexpensive timed solenoid drains to high quality energy efficient drains, Sullair has a drain to fit every application. 3
The Ultra Zero Air Loss Drain The Ultra is designed to remove condensate from compressors and dryers up to 3600 scfm capacity. The operation is automatic and there is zero air lost during the condensate discharge cycle. The Ultra also offers many programmable features to allow it to be customized to the application. Alarm contacts can be programmed N.O. or N.C. Service alarm interval can be set, anti-air lock feature can be set, as well as many other features. It also offers an array of fault alarms should the drain stop functioning correctly. Zero air loss during the discharge cycle Compressed air systems up to 3600 scfm Simple to install, easy to maintain Many programmable features Integrated mesh strainer Valve is fully serviceable Anti air lock The Maxi Zero Air Loss Drain The Maxi is designed to remove condensate from compressors and dryers up to 3000 scfm capacity. It also matches up nicely with large receiver tanks. The operation is automatic and there is zero air lost during the condensate discharge cycle. The Maxi uses a transducer to sense the presence of condensate and activates the valve and comes standard with an anti-air lock adapter and strainer service valve. The Maxi is available with N.O. or N.C. alarm contacts. Zero air loss during the discharge cycle Compressed air systems up to 3000 scfm Simple to install, easy to maintain Anti-air lock adapter included Valve is fully serviceable c/ul approved The Mini Zero Air Loss Drain The Mini is designed to remove condensate from air filters up to any size and type. It utilizes internal magnets for its power source requiring no electrical power. The operation is automatic and there is zero air lost during the condensate discharge cycle. No electricity required Zero air loss during the discharge cycle Designed for any size downstream filters Simple to install, easy to maintain Valve is fully serviceable 4 Timed Solenoid Drain The Timed Solenoid is designed to remove condensate from any compressed air application. It s unique design includes a built in shut off valve and strainer. The strainer protects the valve and orifice from becoming plugged with debris and the shut off valve allows for safe isolation from the air source when maintenance is performed. Does not air-lock during operation Works with any size system Dual thread inlet Valve is fully serviceable Mounting can be vertical or horizontal Built-in test feature c/ul approved
The Ultra Specifications Voltage 115 VAC or 230 VAC Inlet connection 1/2" npt Outlet connection 1/2" npt or 3/8" hose barb Maximum pressure 230 psi Maximum temperature 122 F Minimum temperature 35 F Maximum compressor capacity 3600 cfm Maximum drainage capacity 80 gph Electrical protection rating NEMA 4/IP65 8.75" (224 mm) 3.5" (91 mm) 4.75" (124 mm) The Maxi Specifications Voltage 115 VAC or 230 VAC Inlet connection 1/2" npt Outlet connection 1/2" npt or 3/8" hose barb Maximum pressure 230 psi Maximum temperature 140 F Minimum temperature 35 F Maximum compressor capacity 3000 cfm Maximum drainage capacity 60 gph Electrical protection rating NEMA 4/IP65 4.75" (118 mm) 5.25" (134 mm) 6.25" (160 mm) The Mini Specifications Inlet connection 1/2" npt Outlet connection 1/8" npt Maximum pressure 230 psi Maximum temperature 140 F Minimum temperature 35 F Maximum filter capacity Unlimited Maximum drainage capacity 40 gph 6.25" (160 mm) 4.3" (110 mm) 5.5" (137 mm).5" (14 mm) 3.5" (86 mm) Timed Solenoid Specifications Voltage 115 VAC or 230 VAC Inlet connection 1/2" npt O.D & 1/4" npt I.D. Outlet connection 1/2" npt Maximum pressure 300 psi Maximum temperature 130 F Minimum temperature 35 F Electrical protection rating NEMA 4/IP65 4.5" (112 mm) 3.5" (87 mm) 4.75" (121 mm) 5
The Sullair Warranty All Inclusive Peace of Mind Warranty Sullair backs our commitment to quality with an unparalleled, non-pro-rated 5 year warranty (parts and labor) on the major components. No other manufacturer offers a warranty that is as all inclusive. (Note: a Sullair pre-filter must be installed upstream of the dryer as a prerequisite for this warranty.) Quality is Third Party Certified and Guaranteed. Dryers are manufactured in an ISO 9001 environment. Drain Accessories Hose Pipe Connections Hose pipe connectors are a sure and simple way to install the discharge tubing. Anti-Air Lock Adapter The purpose of this adapter is to provide an air passage way in the filter bowl. This adapter is typically applied in combination with the Mini In-Line Strainer The specially designed in-line ball valve strainer allows for easy local shut off of zero air loss drains for maintenance purposes. Any debris is also caught in the mesh strainer protecting the drain from any blockages and reducing maintenance to a minimum. It is specially designed to prevent flow restrictions, which can cause air-locks.. 6
Air Quality Standards ISO 8573.1 Classes Particle (micron) size of some common substances. Fumes Tobacco Smoke Smog Oil Aerosols Bacteria Eye Sight Threshold (40 micron) Dust 0.01 0.1 1 10 100 Ash Fog Pollen Class Solid Particle Maximum number of particles per m 3 0.1-0.5 0.5-1 1.0-5 micron micron micron Pressure Dew Point F C Oil (incl. vapor) mg/m 3 1 100 1 0-94 -70 0.01 2 100,000 1,000 10-40 -40 0.1 3-10,000 500-4 -20 1.0 4 - - 1,000 37 3 5.0 5 - - 20,000 45 7-6 - - - 50 10 - General Purpose Protection Air quality to ISO 8573.1 Quality Class 1.-.5 FXF Oil-Free Air Air quality to ISO 8573.1 Quality Class 1.4.3 FXF FXH Critical Applications Air quality to ISO 8573.1 Quality Class 1.4.1 FXF FXH FXC Low Dew Point Quality Class 1.2.1 Pressure Dew Point -40 F (-40 C) FXF FXH FXHR FXC Extremely Low Dew Point Air quality to ISO 8573.1 Quality Class 1.1.1 Pressure Dew Point -100 F (-73 C) FXF FXH FXHR FXC 7
Sullair s Compressed Air Products www.sullair.com Fundamental to Sullair s leadership is a dedication to reduce not only the amount of natural resources consumed to create energy, but to minimize environmental impact, in both the manufacture and use of all our products. We are constantly exploring new ideas and seeking new technologies to meet the ever-increasing need for high quality, energy-efficient compressed air products and environmental sustainability. Copyright 2013 Sullair. All rights reserved. The color green is a registered trademark of Sullair. Specifications subject to change without notice. AT05E 1301R Like us on Facebook. The paper used in printing this literature was manufactured using recycled fiber, either pre-consumer or post-consumer waste, therefore less harmful to the environment because less virgin fiber is used, thereby reducing tree harvesting, water usage, energy consumption, emission of greenhouse gases and pollution.