ROLLING TORTILLA WARMER MODEL RTWE Installation and Operation Instructions M-Z93 Rev. B 05/06 RTWE
SAFETY SYMBOL These symbols are intended to alert the user to the presence of important operating and maintenance instructions in the manual accompanying the appliance. RETAIN THIS MANUAL FOR FUTURE REFERENCE NOTICE Using any part other than genuine Star factory supplied parts relieves the manufacturer of all liability. Star reserves the right to change specifications and product design without notice. Such revisions do not entitle the buyer to corresponding changes, improvements, additions or replacements for previously purchased equipment. Due to periodic changes in designs, methods, procedures, policies and regulations, the specifications contained in this sheet are subject to change without notice. While Star Manufacturing exercises good faith efforts to provide information that is accurate, we are not responsible for errors or omissions in information provided or conclusions reached as a result of using the specifications. By using the information provided, the user assumes all risks in connection with such use. MAINTENANCE AND REPAIRS Contact your local authorized service agent for service or required maintenance. Please record the model number, serial number, voltage and purchase date in the area below and have it ready when you call to ensure a faster service. Model No. Serial No. Voltage Purchase Date Authorized Service Agent Reference the listing provided with the unit or for an updated listing go to: Website: www.star-mfg.com E-mail Service@star-mfg.com Telephone: (800) 807-905 Local (3) 78-777 Service Help Desk Business 8:00 am to :30 p.m. Central Standard Time Hours: Telephone: (800) 807-905 Local (3) 78-777 Fax: (800) 396-677 Local (3) 78-7 E-mail Website: Parts@star-mfg.com Service@star-mfg.com Warranty@star-mfg.com www.star-mfg.com Mailing Address: Star International Holdings Inc., Company 0 Sunnen Drive St. Louis, MO 633 U.S.A
TABLE OF CONTENTS...................................................................... General Information................................. 3 Uncrating & Inspecting............................... 3 Electrical Connetion................................. 3 Assembly & Inspection............................... Warmer Settings................................... Daily Operation.................................... 5 Cleaning....................................... 6 Troubleshooting................................... 7 Maintenance..................................... 8-9 Warranty....................................... 0 Wiring Diagram.................................... Exploded View................................... - SPECIFICATIONS IL883 M-Z93; Rolling Tortilla Warmer Manual Dimensions Mobel Voltage Hz Ph Amps Watts Powercord Warming Surface Width Height Width Depth RTWE 0V 60 0.05 06 5-5P 6.5 9.6875 9.5.3 (35.9 cm)
FEATURES & BENIFITS A B C E F IL88 A TOP COVER ASSY Covers the rollers B INFEED SHELF ASSY Allows easy and safe feeding of tortillas C LEG E CONTROL PANEL Turns unit on/off, Temperture settins F SHELF ACCESSORY: Shelf to catch tortilla once warmed M-Z93; Rolling Tortilla Warmer Manual
CAUTION GENERAL INFORMATION This equipment is designed and sold for commercial use only by personnel trained and experienced in its operation and is not sold for consumer use in and around the home nor for use directly by the general public in food service locations. Before using your new equipment, read and understand all the instructions & labels associated with the unit prior to putting it into operation. Make sure all people associated with its use understand the units operation & safety before they use the unit. INSPECTION UN-CRATING AND INSPECTING Unpack the unit and components from the shipping container. Remove all visible packing material and those from inside the cooking chamber. If damage is discovered, file a claim immediately with the carrier that handled the shipment. Do not operate the unit if it was damaged during shipping. All shipping containers should be checked for freight damage both visible and concealed. This unit has been tested and carefully packaged to insure delivery of your unit in perfect condition. If equipment is received in damaged condition, either apparent or concealed, a claim must be made with the delivering carrier. Concealed damage or loss - if damage or loss is not apparent until after equipment is unpacked, a request for inspection of concealed damage must be made with carrier within 5 days. Be certain to retain all contents plus external and internal packaging materials for inspection. The carrier will make an inspection and will supply necessary claim forms. ELECTRICAL CONNECTION Disconnect the unit from the power source before installing or removing any parts. Be absolutely sure that the ground connection for the receptacle is properly wired. Do not connect equipment to power without proper ground connections. Improper grounding may result in personal injury or death. CAUTION Allow enough space around the toaster for adequate ventilation. Do not operate the unit without the crumb tray properly positioned. Overheating and poor toasting may occur. Read all labels on the unit and follow their instructions. WARNING Before making any electrical connection to this unit, check that the power supply is adequate for the voltage, amperage and requirements stated on the rating plate. A wiring diagram is included. M-Z93; Rolling Tortilla Warmer Manual WARNING DO NOT CUT OR REMOVE THIS PLUG OR THE GROUNDING PRONG FROM THE PLUG. FAILURE TO COMPLY MAY RESULT IN DEATH OR SERIOUS INJURY. WARNING CONNECT/PLUG UNIT INTO DEDICATED A. C. LINE ONLY SPECIFIED ON THE DATA PLATE OF THE UNIT. CAUTION SOME SURFACES ARE EXTREMELY HOT DURING OPERATION AND CARE SHOULD BE TAKEN WHILE USING THIS UNIT. 3
ASSEMBLY AND INSTALLATION and replacement of the power cord and plug voids the warranty. For assistance, contact your local authorized service agent for service or required maintenance.. Place the unit in its operating location.. Wipe down the exterior with a damp cloth. 3. place Bottom Tortilla Tray in position. Place the Infeed Shelf into position. ACCESSORIES Tortilla Slide: Hang the slide using the studs on the bottom of the unit. Drop Shelf: Install the shelf by using the legs to hold the shelf in place. Infeed Shelf Place here Place here Bottom Tortilla Tray M-Z93; Rolling Tortilla Warmer Manual
DAILY OPERATION ELECTRONIC CHANGING TEMPERATURE RTW. Push and hold the "SET TEMP" button for three seconds.. 3. Using the and adjust the drum heat to desired temperature (increments of 0 ) NOTE: MUST BE SET BELOW 50 F ROLLING TORTILLA WARMER. Press the "SET TEMP" button again to change the IR heat setting. 5. Using the and adjust the IR heating setting (0 0). 6. Press the "SET TEMP" button again to save the settings and exit program mode. CHANGING DRUM SPEEED RUN CLEAN SET ON OFF. Push and hold the and for three seconds. Using the and adjust the motor speed to the desired setting ( through 99) TEMP 3. Press the "SET TEMP" button to exit the program DRUM TEMP HR POWER CHECK TEMPERATURE SETTING. Press the "SET TEMP" button to check the platen temperature. CLEAN MODE. Press the "CLEAN" button to enter the clean mode a. Elements will be turned OFF and the drum will continue to turn b. c... Press the "ON/OFF" button to exit the clean mode. WARMING PROCEDURES. For best results, allow the unit to pre-heat for 30 minutes before using. M-Z93; Rolling Tortilla Warmer Manual. Place your tortilla onto the Infeed Shelf and slide it into drum. 3. Your warm tortilla will exit the bottom of the unit. CAUTION IL887 products only. DO NOT attempt to run wet loose material through the unit. Above: Shown with Optional Drop Shelf 5
CLEANING Preventive maintenance for your unit consists of the following recommended cleaning procedures. To keep your tortilla roller in top operating condition, these steps should be performed daily or weekly as indicated. Daily Cleaning Note: CLEAN mode is a cool down notification feature to get to a low, safe handling temperature. To CLEAN mode while in BREAD mode or TORT mode, press the /CLEAN button for at least 3 seconds. The infeed tray and scrapper are removable for easy cleaning. Recommended Cleaner: Kay QSR Heavy Duty Degreaser = ounzes/l. Press and hold the CLEAN button to enter cleaning mode.. Remove the Top Cover Inner assembly and wipe it down with a damp cloth. 3. Remove the Infeed Shelf & (optional) Slide and wash using warm water and mild detergent.. Wipe the drum using a damp cloth. 5. Reassemble the parts previously removed. WARNING DO NOT IMMERSE OR LET THE UNIT STAND IN WATER. DO NOT HOSE DOWN THE UNIT OR THE TABLE/COUNTER IF THE UNIT IS ON THE TABLE/COUNTER. KEEP AWAY FROM RUNNING WATER. CAUTION Wipe with Damp Cloth M-Z93; Rolling Tortilla Warmer Manual. Clean using warm water and detergent Clean using warm water and detergent 6
MAINTENANCE PROCEDURES A. Replacing the Fan Motor. DISCONNECT UNIT FROM POWER SOURCE. Remove the screws holding the rear panel and lower the panel. 3. Remove the () screws holding the fan motor and fan guard.. Unplug the power supply cord from the fan motor. 5. Put replacement motor and existing fan guard in place and secure with previously removed hardware. 6. Reconnect power supply cord to fan motor. 7. Secure the rear panel using hardware previously removed. B. Replacing the Belt Drive Motor. DISCONNECT UNIT FROM POWER SOURCE. Remove the right side panel 3. Remove sprocket & chain from drive motor.. Remove the rear panel 5. Disconnect the tachometer connection on the top of the drive motor. 5. Disconnect drive motor wire connection from speed control. 6 Remove the () screws securing drive motor to gear motor mount 7. Remove the drive motor out of the rear of the unit. 8. Install the new Drive Motor to the existing Gear Motor Mount using existing hardware 9. Connect the new drive motor to speed control. 0. Reconnect the tachometer to the top of the drive motor.. Connect Drive Motor Sprocket & Chain make sure it s lined up with the Driven Sprocket. Install Side & Rear Panels NOTE The two sprockets should line up parallel with each other, so the chain does not twist any during operation. Also the hub gets installed closets to the motor. C. Clean the Air Intake (Once A Week). DISCONNECT UNIT FROM POWER SOURCE.. Use a vacuum cleaner and or a damp cloth to clean the air intake. D. Lubricate the Chain & Sprockets (Every 6 Months). DISCONNECT UNIT FROM POWER SOURCE.. Remove right side panel exposing chain drive. 3. While wearing rubber gloves and using an extreme pressure, synthetic chain lubricant with a temperature range up to 00 F (0 C) lubricate chain and sprockets. Apply liberally. This grease is available as part no. L-Z397.. Replace side panel, Reconnect power source and test unit. M-Z93; Rolling Tortilla Warmer Manual 7
Visit our Website at: www.star-mfg.com Email: service@star-mfg.com THOROUGHLY INSPECT YOUR UNIT ON ARRIVAL This unit has been tested for proper operation before leaving our plant to insure delivery of your unit in perfect condition. However, there are instances in which the unit may be damaged in transit. In the event you discover any type of damage to your product upon receipt, you must immediately contact the transportation company who delivered the item to you and initiate your claim with same. If this procedure is not followed, it may affect the warranty status of the unit. LIMITED EQUIPMENT WARRANTY All workmanship and material in Star products have a one () year limited warranty on parts & labor in the United States and Canada. Such warranty is limited to the original purchaser only and shall be effective from the date the equipment is placed in service. Star's obligation under this warranty is limited to the repair of defects without charge, by the factory authorized service agency or one of its sub-agencies. Models that are considered portable (see below) should be taken to the closest Star service agency, transportation prepaid. > Star will not assume any responsibility for loss of revenue. > On all shipments outside the United States and Canada, see International Warranty. * The warranty period for the JetStar six (6) ounce & Super JetStar eight (8) ounce series popcorn machines is two () years. * The warranty period for the Chrome-Max Griddles is five (5) years on the griddle surface. See detailed warranty provided with unit. * The warranty period for Teflon/Dura-Tec coatings is one year under normal use and reasonable care. This warranty does not apply if damage occurs to Teflon/Dura-Tec coatings from improper cleaning, maintenance, use of metallic utensils, or abrasive cleaners. This warranty does not apply to the non-stick properties of such materials. > This warranty does not apply to "Special Products" but to regular catalog items only. Star's warranty on "Special Products" is six (6) months on parts and ninety (90) days on labor. > This warranty does not apply to any item that is disassembled or tampered with for any purpose other than repair by a Star Authorized Service Center or the Service Center's sub-agency. > This warranty does not apply if damage occurs from improper installation, misuse, wrong voltage, wrong gas or operated contrary to the Installation and Operating instructions. > This warranty is not valid on Conveyor Ovens unless a "start-up/check-out" has been performed by a Factory Authorized Technician. PARTS WARRANTY Parts that are sold to repair out of warranty equipment are warranted for ninety (90) days. The part only is warranted. Labor to replace the part is chargeable to the customer. SERVICES NOT COVERED BY WARRANTY. Travel time and mileage rendered beyond the 50 mile radius limit. Mileage and travel time on portable equipment (see below) 3. Labor to replace such items that can be replaced easily during a daily cleaning routine, ie; removable kettles on fryers, knobs, grease drawers on griddles, etc.. Installation of equipment 5. Damages due to improper installation 6. Damages from abuse or misuse 7. Operated contrary to the Operating and Installation Instructions 8. Cleaning of equipment 9. Seasoning of griddle plates 0. Voltage conversions. Gas conversions. Pilot light adjustment 3. Miscellaneous adjustments. Thermostat calibration and by-pass adjustment 5. Resetting of circuit breakers or safety controls or reset buttons 6. Replacement of bulbs 7. Replacement of fuses 8. Repair of damage created during transit, delivery, & installation OR created by acts of God M-Z93; Rolling Tortilla Warmer Manual PORTABLE EQUIPMENT Star will not honor service bills that include travel time and mileage charges for servicing any products considered "Portable" including items listed below. These products should be taken to the Service Agency for repair: * The Model 50FD Fryer. * The Model JR, oz. Popcorn Machine. * The Model 58CMA & 56CMA Cheese Melter. * The Model MC & 5MC & 8MCP Hot Food Merchandisers. * The Model NCPW & 5NCPW Nacho Chip/Popcorn Warmer. * All Hot Dog Equipment except Roller Grills & Drawer Bun Warmers. * All Nacho Cheese Warmers except Model WLA Series Nacho Cheese Warmer. * All Condiment Dispensers except the Model HPDE, & SPDE Series Dispenser. * All Specialty Food Warmers except Model 30R, RW Series, and WSA Series. * All QCS/RCS Series Toasters except Model QCS3 & RCS3 Series. The foregoing warranty is in lieu of any and all other warranties expressed or implied and constitutes the entire warranty. FOR ASSISTANCE ALL: * Pop-Up Toasters * Butter Dispensers * Pretzel Merchandisers * Pastry Display Cabinets * Nacho Chip Merchandisers * Accessories of any kind * Sneeze Guards * Pizza Ovens * Heat Lamps * Pumps Should you need any assistance regarding the Operation or Maintenance of any Star equipment; write, phone, fax or email our Service Department. In all correspondence mention the Model number and the Serial number of your unit, and the voltage or type of gas you are using. 8 Part# M-97-05/06 RB
HB HT WIRING DIAGRAMS INFRARED ELEMENT: POWER CONTROL CONTROL BOARD BACKSIDE DRUM ELEMENT: TEMP CONTROL 0 I/O BOARD MOTOR COMM YEL(+) RED(-) T/C 3 OT L M F OT HB HT L F M 0V 0V 0V 0V CF FC TACH GND WHT BLK WIRING DIAGRAM RTW-E M-Z8733 NOTES:. HOLD BACK-UP NUT WHEN TIGHTENING ELEMENT TERMINALS TO PREVENT TWISTING THE COLD PIN. MAKE CERTAIN THAT BULB IS CLAMPED TO ELEMENT BRACKET 3. MAKE CERTAIN THAT CAPILLARY TUBE FIBERGLASS SLEEVE IS IN PLACE CF: COOLING FAN GM: GEARMOTOR IRS: INFRARED SWITCH MPS: MAIN POWER SWITCH PL: PILOT LIGHT T/S: THERMOSTAT GM FC: FAN CORD (WIRES NOT MARKED) SC TACH SPEED MOTOR MOTOR CF 6 AC LINE NUE AC LINE 5 FC 3 R 0 MPS IRS R T/S 3 8 7 6 PL IR ELEMENT: ON/OFF DRUM ELEMENT: TEMP CONTROL M-Z93; Rolling Tortilla Warmer Manual WIRING DIAGRAM RTW-MANUAL 9 GND M-Z873
ACCESSORIES RTW WALL MOUNT D6-Z976 M-Z93; Rolling Tortilla Warmer Manual IL89 0
6 69 3 58 59 6 8 3 3 5 5 55 7 79 36 66 36 8 5 3 87 50 53 6 37 7 7 7 9 8 Model: RTW Tortilla Warmer 77 38 70 5 SK8, Rev. A 0/9/ M-Z93; Rolling Tortilla Warmer Manual
PARTS LIST October 9, 0, Rev. A Model: RTW Mechanically Controlled Tortilla Warmer Parts List ITEM P/N TITLE QTY D6-Z0537 SIDE PANEL, RIGHT C-0000 6-3 x 5/6 PHILL TRUSS SS 0 3 C-Z3630 HALF CLAMP -.50 DIAMETER P-Z83 THRUST WASHER HI-TEMP /xx3/3 5 D6-Z0536 GEARMOTOR MOUNT 6 C-Z699 0- KEPS NUT SS 33 7 P-Z8 THRUST WASHER HI-TEMP /x3/x/6 8 D6-Z005 DRUM ELEMENT SUPPORT 9 A-Z807 BUSHING - IDLER 0 C-80 3/6 WASHER BURR STL NP 8 P-Z8568 TERMINAL BEARING K-Y857 BUSHING SNAP /8 3 A-Z8673 INFEED SUPPORT ROD RTW C-Z063 SCREW, #0- X.5 SS TRUSS HEAD PH 5 C-87 #0 EXTERNAL TOOTH LOCK WASHER 6 C-505 SCREW, 0-3X3/8 STL RHNP 7 P-Z87 FLANGE BEARING, /" - AL HSG 8 C-Z88 RIVET BURR WASHER 3/6 x 3/8 3 SS 9 D6-Z0538 SIDE PANEL, LEFT 0 K-Y968 BUSHING - HEYCO SR7W- M-Z707 GROUND STICKER D6-Z8686 REAR CONTROL COVER RTW 3 P-Z878 HINGE.5 IN. U-Z8557 FAN, AXIAL - 80mm 0V 5 D6-Z067 NAMEPLATE-9D-RTWAE-0 6 C-Z765 8-3 KEPS NUT-SS 0 7 R-Z8593 FAN GUARD - 80mm 8 C-Z963 0-3 X / FZA SCREW M-Z93; Rolling Tortilla Warmer Manual 9 30 3 3 33 3 35 36 37 38 39 0 C-Z59 HD-0075 D6-RTW0 D6-Z006 C-Z59 C-Y638 D6-Z007 P-Z995 D6-RTW03 P-Z0539 C-Z07 C-00006 NUT #6-3 KEPS FAN CORD W/ 3/6" TERMS INFEED ASSEMBLY RTW INFEED PIN BRACKET - LEFT RIVET - SS 3/6 RIVET -.5x.5 SS INFEED PIN BRACKET RIGHT SPRING LOADED BEARING SCRAPER ASSEMBLY CHAIN #5 5.0" (00 LINKS) #0-3x3/ HexWasherHeadScrew SS 6-3 x PH TR SS D6-Z008 CHAIN SLIDE BRACKET P-Z98 IDLER SPROCKET #5 T 3 P-Z996 CHAIN SLIDE BEARING D6-RTW0 TOP REFLECTOR ASSEMBLY RTW
PARTS LIST October 9, 0, Rev. A Model: RTW Mechanically Controlled Tortilla Warmer Parts List ITEM P/N TITLE QTY 5 N-Z086 ELEMENT, DRUM - 900W 0V " 6 D-Z030 COATED ALUMINUM DRUM RTW 7 E-Z7 SWITCH, SPDT (DOOR) 8 C-639 #8x3/8 B THP SHEET METAL SCREW 9 C-00067 SCREW 6-3x/ PH TRUSS SS 50 D6-Z099 LOWER TORTILLA SLIDE 5 D6-Z9997 PLUNGER SWITCH BRACKET 5 C-030-3 NUT, 0- ACORN SS 3 53 D6-Z053 TOP COVER RTW 5 A-Z008 HINGE WIRING BARREL 55 D6-Z0535 TOP COVER REAR RTW 56 A-Z093 STANDOFF, #0-3x5/8 / HEX 57 C-Z06 /-0x3/ LowHeadSocCapScrew 8 58 A-Z08 DRUM INSERT - ELEMENT END 59 A-Z07 DRUM INSERT - DRIVE END 60 H-Z0530 TOP REFLECTOR SPACER RTW 6 A-Z0076 SPACER 6 6 D-Z038 TOP ROLLER RTW 63 P-Z8779 SPROCKET 5P-T.33 BORE 6 P-Z05 ROLLER DRIVE SUPPORT 65 D6-Z0305 ACCESS HOLE COVER 66 D6-Z03 SLIDE SUPPORT RIGHT 67 D6-Z03 SLIDE SUPPORT - LEFT 68 C-Z0398 WASHER #0 FLANGED C-SINK 69 A-Z057 TOP COVER HANDLE - RTW 70 D6-RTW038 IDLER ASSEMBLY RTW 7 A-Z59 LEG 7 J-Z9099 ENCODER CABLE - MANUAL CONTROLS 73 7 75 76 77 78 79 80 8 8 83 C-Z0075 M-Z86 U-Z9838 P-Z9950 P-Z85 P-Z009 D6-Z078 A-Z03 E-Z05 J-Z006 E-Z753 SCREW-/-0X3/8 SLOTTED TRUSS HEAD MACH GRAPHIC, CONTROL - RTW ELEC GEARMOTOR, BLDC - 5RPM VDC SPROCKET, DBL 5A60x35B0 ROLLER CHAIN #35 50 LINKS SPROCKET 35B9 3/8 IR SENSOR RETAINER SENSOR HOLDER INFRARED TEMPERATURE SENSOR CONTROL BOARD & DISPLAY POWER BOARD IRCS W/REV M-Z93; Rolling Tortilla Warmer Manual MOTOR 8 E-Z0780 DC POWER SUPPLY COMM. CABLE 85 C-Z007 SCREW #8-3x3/8 TYPE F 86 C-Z69 SCREW -0 x / PH PAN HD SS 87 D6-Z0933 GEARMOTOR BRACKET
STAR INTERNATIONAL HOLDINGS INC. COMPANY Star - Holman - Lang - Wells - Bloomfield - Toastmaster 0 Sunnen Drive, St. Louis, MO 633 U.S.A. (3) 678-6303 www.star-mfg.com
Tortilla Roller Operation Instructions March 05. Press ON/OFF button to turn on. PREHT will display as equipment warms up (0 minutes).. TORT will display when equipment is ready. 3. Place tortilla build side (bubble side) down and brown side up onto loading tray and push into tortilla roller.. Number of tortillas that can be loaded into tortilla roller at one time: 6.5-3 tortillas 0.5 - tortilla - tortilla 5. For flatbread, press the BREAD/TORTILLA button, and you have 3 seconds to load flatbread. 6. Grab tortilla/flatbread from bottom tray. If Tortilla/Flatbread Gets Stuck. Slide equipment out and lift lid.. Use nylon spatula or white scrub pad to dislodge tortilla/ flatbread. Do NOT use a wet towel you will get burned. 3. Close lid and push equipment back.. Press ON/OFF button to turn on. TORT will display when equipment is ready.
Tortilla Roller - Cleaning Instructions. Press CLEAN button for 3 seconds. COOL DOWN will display for 5 minutes to allow for equipment to cool down. READY CLEAN will display when equipment is ready to clean.. Get bucket and fill with KAY PowerSoak Detergent. Use blue towel and cleaner to clean the equipment. Heating drum 7. Reassemble all parts in the following order: Back Feed Roller Top heat plate Front Feed Roller. Slide equipment out and lift lid. Drum scraper Drum Scraper 3. Put on blue gloves and remove parts. Loading tray Front and back feed rollers Discharge Tray Drum scraper Discharge tray 5. Wipe equipment and parts with towel and new water. 6. Wipe equipment and all parts with towel and KAY Sanitizer, including the following. Loading tray Loading Tray 8. Close lid and push equipment back. Front and back feed rollers. To remove, grab roller with left hand, slide roller to the left, and then lift the right side of the roller with right hand. Discharge tray