CLASSIC SIDE CABINET Installation Instructions
THIS MANUAL IS FOR AUTHORIZED AND QUALIFIED INSTALLATION PERSONAL ONLY! Table of Contents General Information...3 CCS Overview...4 CCS Cabinet Dimensions...5 CSD Overview...6 CSD Cabinet Dimensions...7 Preparing The Site...8 Cabinet Installation...10-12 Door & Drawer Adjustment...13 Tapmaster Faucet Service Information...14 Air & Water Quick Disconnects...15 Dimensional Data Drawings...16 Installation and Servicing Checklist...17 Technical Support Technical assistance is available Monday through Friday, 8:00 am to 6:00 pm (Eastern Standard Time). Phone: 800-659-5922 Fax: 800-583-8506 2 www.pelton.net
059337 REV 0, 03/11 059336 REV 0, 03/11 General Information Definitions of Symbols The following symbols may be used throughout the product manual: IEC Symbols CAUTION: Failure to carefully follow the described procedure may result in damage to the equipment. WARNING: Failure to carefully follow the described procedure may result in damage to the equipment and the operator. Risk of electrical shock present. Make sure power is disconnected before attempting this procedure. The following symbols conform to IEC labeling standards and may be located throughout the product. AC (Alternating Current) Protective teeth (Ground) Attention: Consult accompanying documents OFF ON Type B equipment (Protected against electrical shock) Equipment Disposal Contact your local authorized dealer for proper disposal of the device to ensure compliance with your local environmental regulations. Interference with Electromedical Devices To guarantee the operational safety of electromedical devices, it is recommended that the operation of mobile radio telephones in the medical practice or hospital is prohibited. Strong EMI sources such as electro surgery units may affect performance. If performance problems occur, move the unit to another electrical circuit or physical location. Incompatible Units or Accessories To guarantee the operational safety and function of this device, the use of unapproved unit or accessories is not advised. Doing so could result in potential hazard. Obtaining Technical Literature The manufacturer will make available on request circuit diagrams, component parts lists, descriptions, calibration instructions or other information that will assist technical personnel to repair and replace serviceable items. CAUTION: Only authorized service technicians should attempt to service this equipment. Use of other than authorized technicians will void the warranty. Product Identification This cabinet can be identified by its product label, located underneath the midsection front panel. This label states the unit model and serial number, electrical specifications and safety classification. Note the sample label shown below: Dangerous voltage Manufacturing Date Waste Electrical and Electronic Equipment Technical Description Model Designation: Pelton Classic Side Cabinet MN SN OPERATORY CABINET (115VAC, 12A, 60Hz) CSD MO YR IEC Type B, Class 1 Listed to: UL 60601-1 Listed to: CAN/CSA C22.2 NO. 601.1-M90 34488 MN SN OPERATORY CABINET (115VAC, 12A, 60Hz) CSS MO YR IEC Type B, Class 1 Listed to: UL 60601-1 Listed to: CAN/CSA C22.2 NO. 601.1-M90 34488 Power Supply: CSD 120V ~50Hz, 15A Service CSS No electrical Protection against harmful ingress penetration of water: ordinary equipment Mode of operation: CSD Continuous CSS N/A Thank you for purchasing your new cabinet. It is engineered to provide many years of reliable performance. However, a certain amount of care is required. Conscientious adherence to the Maintenance Instructions will ensure that your unit will function to your satisfaction for many years to come. Therefore, we have provided you with a set of technical literature, which may be kept for quick and easy reference. In order to protect your rights under the warranty, the purchaser must register the unit by filling in the warranty information provided. Safety Notes This cabinet is not used in rooms where an explosion hazard exists. The pre-installation of the facility must be performed in accordance with the requirements outlined in our Pre-installation instructions. As the manufacturer of cabinetry, we can only assume responsibility from the safety related performance of the cabinet, if maintenance and repair are carried out by the manufacturer, or by agencies authorized by Pelton & Crane for this purpose, and if needed components affecting the safety of the appliance are replaced exclusively by original spare-parts. We suggest that you request a certificate stating the type and extent of the work performed, from those performing such work, if necessary stating any alterations of the rated parameters or operating ranges, as well as date, name of organization and signature. This type of appliance is classified to UL 60601-1, EN 60601-1, certified to CSA C22.2 No. 601.1-M90. Due to legal regulations, alterations of the cabinet, which could impair the safety of the operator, patient, or third parties, are not lawful! For reasons of product safety, only original Pelton & Crane accessories approved for this product, or accessories by third parties, which have been approved by Pelton & Crane, may be used. Using non-approved accessories is at the risk of the user. In order to prevent injury to persons and damage to the equipment, you must also read the warning and safety notes given in this User s Manual. These are emphasized with WARNING, CAUTION and NOTE. www.pelton.net 3
CCS Overview H F G D E C A B A, sink and waste module B-C, storage module D, sink E, counter top F, waste container G, faucet H, soap dispenser 4 www.pelton.net
CCS Overview The CCS cabinet provides a work surface and storage. It is designed with the Dentist and staff in mind to provide a robust working enviroment for the daily activities of performing dentistry. This product is intended for use by dental professionals. CCS Cabinet Dimensions 18-1/8" 62" 32" 36" 12" 20" 28" www.pelton.net 5
CSD Overview G H D F A B C A, sink and waste module B-C, unit mount area D, sink F, waste G, faucet H, soap dispenser 6 www.pelton.net
CSD Overview The CSD cabinet provides a work surface, storage, and can be installed with or without a Pelton & Crane delivery system. The CSD cabinet is designed with the Dentist and staff in mind to provide a robust working enviroment for the daily activities of performing dentistry. This product is intended for use by dental professionals. CSD Cabinet Dimensions 18-1/8" 62" 32" 36" 28" 31-1/2" www.pelton.net 7
Preparing the Site WARNING: Always lift cabinets by bottom edge, being careful to lift with your legs and not your back. CAUTION: Make all required, air water and drain attachments from the utilities to the incoming stub up connections before the delivery system installation occurs. Doing so prevents damage to the utility lines from heat associated with some plumbing connection methods. Turn main power OFF at the installation site. WARNING: All Electrical wiring should be in accordance with local codes. WARNING: To avoid risk of electrical shock this equipment must be connected to power mains with protective earth. NOTE: Use floor template to locate utilities in relation to the dental chair. Because of varying city plumbing and electrical codes, the dealer should ensure that installation meets local requirements. Pelton & Crane can not be responsible for an installation which does not meet local plumbing and electrical codes. Select the location for cabinet that will meet the operator s arm reach and storage requirements. Refer to the dimensional drawings while considering the location of air, water and electrical connections. SPECIFICATIONS (Floor Template depicted in Illustration) Air & Water Shut-off Valves (If required for delivery) : 1/2 pipe N.P.T. (supplied by the contractor) protruding 1 from floor or wall. Manual shut-off valve supplied by the dealer to be installed by the contractor. Maximum height can not exceed 5 when valves are fully opened. Electrical: 1/2 conduit and quad box or equal junction (supplied by the contractor). Wire box as per code with top of the box no higher than 4 1/2 above finished floor. Voltage: 120 Volts AC, 3 wire, 15 amp circuit. Central Vacuum (if required): Plumbing should be specified and terminated in treatment column with 5/8 OD tube perpendicular to floor, similar to drain connection. Floor Template (CSD62-3 Shown) 62" 23" 21" 19" 15" BACK SIDE OF CABINET 12" 6" 8" OUTLINE OF SUBBASE OUTLINE OF CABINET 12" 10" 9" 8" 7" 6" 5" COLD WATER ELECTRICAL (OPTIONAL) VACUUM (OPTIONAL) HOT WATER DRAIN AIR (OPTIONAL) UTILITIES CHASE TO CHAIR (OPTIONAL) 18" UTILITIES CHASE To 12:00 CABINET (OPTIONAL) END OF CABINET 25" 8 www.pelton.net
Preparing the Site (Cont d) NOTE: The template illustration depicts the mounting points. 1. Lay installation template over plumbing stub-ups and check the distance from the cabinet to the walls according to operatory layout. (Floor template is depicted in illustration. Stub-up information in the template illustration applies to all models.) 2. The shut-off valves for air and water must be installed above the finished surface as indicated in the template: 5 max. when in an open position. 3. Install air and water shut off valves. NOTE: A 3/8 compression fitting is recommended for the output connection on the cutoff valves. 4. Connect flexible hoses from air and water regulator assemblies to the air and water shut off valves. NOTE: To ensure proper operation of the unit, flush air and water lines before connecting equipment. Place floor mounting bracket over the template. WALL ELEVATION NOTE: Will need to cut back cabinet wall when installing utilities from the wall. Allow 16" of 1/2" Flex Conduit to extend beyond stub-up for electrical hook-ups. 2" ELEC. BOX (Optional) Elec. Vacuum 2" Water Air N O 2 O 2 Finished Floor Surface 4-1/2" 7" 9" 11" 13" 15" www.pelton.net 9
Cabinet Installation 1. Remove packaging from side cabinet. Before installing the side cabinet inspect the cabinet for damage and that all items on the quick install package checklist are in the packaging. Remove drawers and unclip doors. Set aside in a safe area until they are to be reinstalled. 2. Remove screws and boards securing side cabinet to the pallet. Carefully lift and slide side cabinet off the pallet and into position. ALWAYS lift the cabinet by the bottom edge, being careful to lift with your legs and not your back. DO NOT LIFT USING COUNTERTOP! Remove panels Remove screws and boards securing side cabinet to pallet 10 www.pelton.net
Cabinet Installation (Cont d) 3. Using a level on the counter top, level the side cabinet using the leveling feet as shown. Level Countertop Leveling Feet Leveling Feet Re-Install panels after leveling feet 4. Then measure down 1-1/2 from the inside of the module top and fasten the cabinet to the wall with (2) 2-1/2 #10 screws as shown. Install (2) 2-1/2 #10 screws into studs in the back wall www.pelton.net 11
Cabinet Installation 5. Install water faucet and soap dispenser into the module top according to the manufacturer installation instructions. Install faucet and soap dispenser 6. Connect side cabinet plumbing according to local codes and test. 7. Re-install doors removed previously, taking care to place them in their original positions. Re-install doors 12 www.pelton.net
Door & Drawer Adjustment Cam wing mounting plate Note: Upper & lower plates must be moved together for each door Range (5/32") One piece wing plate Note: Upper & lower plates must be moved together for each door Range (5/32") WARNING over-adjusting hinges can cause damage Rotate front screw to increase or decrease door position. Range (3/32") Rotate spiral -tech cam screw to adjust door position. Range (3/16") Drawer front adjustment - Standard 1. 6. 1 4. 2/3. 5. Horizontal Adjustment 1. Loosen Mounting Screws 2. Adjust Front 3. Tighten Screws Vertical Adjustment 4. Loosen Attachment Screw 5. Turn clockwise to raise - counter clockwise to lower, re-tighten Attachment Screw. 6. Tilt adjustment (for large drawers only) 1. 2/3. 4. Horizontal Adjustment 1. Loosen Mounting Screws 2. Adjust Front 3. Tighten Screws Vertical Adjustment 4. Loosen the attachment screw. Adjust drawer front up/down then tighten screw. www.pelton.net 13
Tapmaster Faucet Service Information SYMPTOMS CAUSE REMEDY Tapmaster leaking and/or noise problems in valve blocks. (Note: Tapmaster uses a differential pressure principle to close. Do not set faucet handle at a trickle). These symptoms are generally caused by water borne debris lodged in the valve block porting and/or damage to the diaphragm from this debris. Tapmaster warranty does not cover damage or failure by water borne debris. In most situations, depending upon accessibility, debris may be removed from the valve blocks without removing them from the water lines. Shut off the water supply and disassemble the valve blocks by removing the 6-32 socket head screws (hint: remove screws halfway and tap to unseat valve block halves). Clean all ports of any foreign matter with particular attention to the main inlet ports (3 of circular group of 6). If no debris is found it will be necessary to remove the blocks from the lines and the 1/8 MPT x 3/8 tube inlet fittings to permit complete access. Take care not to lose the spring, filter disc and O-ring. After inspecting and cleaning the inlet port reinstall, in order, the O-ring, filter disc (smooth side against O-ring) and spring as per figure 2. Reinstall the inlet fitting with Teflon tape or thread sealant (do not over tighten). Inspect diaphragms for punctures and/or severe abrasions and replace if necessary. Reassemble the valve blocks making certain to orient the control tubing half of each block as per figure 1. If the above procedure fails to correct the problem, test the 3-way pilot valve for leaks and if necessary replace or return entire Tapmaster assembly to Integra for service. For infield service, order Tapmaster rebuild kit P/N 4001 from Integra Dynamics, Inc. INTEGRA DYNAMICS, INC. 20 Bedwood Road N.E. Calgary, Alberta Canada T3K 2K4 TEL: 403-275-5554 or 1-800-791-8117 FAX: 403-275-5928 14 www.pelton.net
Air & Water Quick Disconnects Tools needed: 1/4 inch sleeve tool 1. Umbilical tubing: Run panel s umbilical tubing s into cabinet utility supply. ¼ Blue - Water supply ¼ Yellow Air supply 2. Water and Air Supply: Adjust regulated air to 80 psi and regulated water to 40 psi. 3. Quick Disconnects: Not supplied Water ¼ QD: Use DCI part # 0014 with shut-off or DCI part # 0015 without shut-off. Air 3/8 QD: Use DCI part # 0012 with shut-off or DCI part # 0013 without shut-off. Operating instructions: The air on-off toggle controls air to the 3/8 air quick disconnect. It is located on front of the panel on the left. The water flow control knob controls water to the ¼ water disconnect. It is located on the front of the panel on the right. Auxiliary Panel Cleaning and Maintenance Do not use powdered cleansers, scouring pads on this unit. Dental Unit Water Line Maintenance The Center for Disease Control and the American Dental Association can provide recommendations on when to flush your system, for how long, and what products to use. www.pelton.net 15
Dimensional Data Drawings 62" 62" 30" CCS62-3 CCS62-9 36" 62" 62" CSD62-3 CSD62-9 50" 50" CSS50-3 CSS50-9 30" 30" CSS30-3 CSS30-9 16 www.pelton.net
Verify the following after installation or servicing of the cabinet: All manuals are present. All labels are present and legible. No mechanical damage on new installations. The cabinet is connected to the correct power source. There are no water or air leaks. All the cabinet adjustments have been made according to the users manual. Ensure control panel functions properly. Installation and Servicing Checklist www.pelton.net 17
Notes 18 www.pelton.net
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Pelton & Crane 11727 Fruehauf Drive Charlotte, NC 28273 USA 2011, Pelton & Crane We reserve the right to make any alterations which may be due to any technical improvements. 20 www.pelton.net Order No. 059352 Rev. 0, 04/11 Printed in USA