CLASSIC CENTER ISLAND CABINET Installation Instructions
THIS MANUAL IS FOR AUTHORIZED AND QUALIFIED INSTALLATION PERSONEL ONLY! Table of Contents General Information...3 CCD72 Delivery Cabinet Overview...4 CCD72 Delivery Cabinet Dimensions...5 CCD88 Delivery Cabinet Overview...6 CCD88 Delivery Cabinet Dimensions...7 CCS72 Storage Cabinet Overview...8 CCS72 Storage Cabinet Dimensions...9 CCS88 Storage Cabinet Overview...10 CCS88 Storage Cabinet Dimensions... 11 Preparing The Site...12-13 Cabinet Installation...14-20 Door & Drawer Adjustment...21 Tapmaster Faucet Service Information...22 Air & Water Quick Disconnects...23 Technical Support Technical assistance is available Monday through Friday, 8:00 am to 6:00 pm (Eastern Standard Time). Phone: 800-659-5922 Fax: 800-583-8506 2 www.pelton.net
059335 REV 0, 03/11 General Information Definitions of Symbols The following symbols may be used throughout the product manual: IEC Symbols CAUTION: Failure to carefully follow the described procedure may result in damage to the equipment. WARNING: Failure to carefully follow the described procedure may result in damage to the equipment and the operator. Risk of electrical shock present. Make sure power is disconnected before attempting this procedure. The following symbols conform to IEC labeling standards and may be located throughout the product. AC (Alternating Current) Protective teeth (Ground) Attention: Consult accompanying documents OFF ON Type B equipment (Protected against electrical shock) Equipment Disposal Contact your local authorized dealer for proper disposal of the device to ensure compliance with your local environmental regulations. Interference with Electromedical Devices To guarantee the operational safety of electromedical devices, it is recommended that the operation of mobile radio telephones in the medical practice or hospital is prohibited. Strong EMI sources such as electro surgery units may affect performance. If performance problems occur, move the unit to another electrical circuit or physical location. Incompatible Units or Accessories To guarantee the operational safety and function of this device, the use of unapproved unit or accessories is not advised. Doing so could result in potential hazard. Obtaining Technical Literature The manufacturer will make available on request circuit diagrams, component parts lists, descriptions, calibration instructions or other information that will assist technical personnel to repair and replace serviceable items. CAUTION: Only authorized service technicians should attempt to service this equipment. Use of other than authorized technicians will void the warranty. Product Identification This cabinet can be identified by its product label, located underneath the midsection front panel. This label states the unit model and serial number, electrical specifications and safety classification. Note the sample label shown below: Dangerous voltage Manufacturing Date Technical Description Waste Electrical and Electronic Equipment Model Designation: Renaissance Rear Delivery Center Power Supply: CCD/CCS 120V/230V ~50-60Hz, 12A/10A Service Protection against harmful ingress penetration of water: ordinary equipment Mode of operation: CCD/CCS Continuous MN SN OPERATORY CABINET (115VAC, 12A, 60Hz) CCI MO YR IEC Type B, Class 1 Listed to: UL 60601-1 Listed to: CAN/CSA C22.2 NO. 601.1-M90 34488 Thank you for purchasing your new cabinet. It is engineered to provide many years of reliable performance. However, a certain amount of care is required. Conscientious adherence to the Maintenance Instructions will ensure that your unit will function to your satisfaction for many years to come. Therefore, we have provided you with a set of technical literature, which may be kept for quick and easy reference. In order to protect your rights under the warranty, the purchaser must register the unit by filling in the warranty information provided. Safety Notes This cabinet is not used in rooms where an explosion hazard exists. The pre-installation of the facility must be performed in accordance with the requirements outlined in our Pre-installation instructions. As the manufacturer of cabinetry, we can only assume responsibility from the safety related performance of the cabinet, if maintenance and repair are carried out by the manufacturer, or by agencies authorized by Pelton & Crane for this purpose, and if needed components affecting the safety of the appliance are replaced exclusively by original spare-parts. We suggest that you request a certificate stating the type and extent of the work performed, from those performing such work, if necessary stating any alterations of the rated parameters or operating ranges, as well as date, name of organization and signature. This type of appliance is classified to UL 60601-1, EN 60601-1, certified to CSA C22.2 No. 601.1-M90. Due to legal regulations, alterations of the cabinet, which could impair the safety of the operator, patient, or third parties, are not lawful! For reasons of product safety, only original Pelton & Crane accessories approved for this product, or accessories by third parties, which have been approved by Pelton & Crane, may be used. Using non-approved accessories is at the risk of the user. In order to prevent injury to persons and damage to the equipment, you must also read the warning and safety notes given in this User s Manual. These are emphasized with WARNING, CAUTION and NOTE. www.pelton.net 3
CCD72 Delivery Cabinet Overview (Left Delivery Shown) H E F A B D C A-B, delivery area C, sink module D, lower storage E, cup & towel dispenser F, upper storage H, privacy partition 4 www.pelton.net
CCD72 Delivery Cabinet Overview The CCD72 delivery cabinet provides a work surface, storage and can be installed with a left or right side Pelton & Crane delivery system. The CCD72 cabinet also provides a work surface and outlets. It is designed with the Dentist and staff in mind to provide a robust working enviroment for the daily activities of performing dentistry. This product is intended for use by dental professionals. CCD72 Delivery Cabinet Dimensions (Left Delivery Shown) 104-3/8" 7" 51" 47" 22" 27-11/16" 87-5/16" 24" 16-1/2" 72" 32" 6" 28" 20" 44" www.pelton.net 5
CCD88 Delivery Cabinet Overview (Left Delivery Shown) H E F A B D C A-B, delivery area C, sink module D, lower storage E, cup & towel dispenser F, upper storage H, privacy partition 6 www.pelton.net
CCD88 Delivery Cabinet Overview The CCD88 delivery cabinet provides a work surface, storage and can be installed with a left or right side Pelton & Crane delivery system. The CCD88 cabinet also provides a work surface and outlets. It is designed with the Dentist and staff in mind to provide a robust working enviroment for the daily activities of performing dentistry. This product is intended for use by dental professionals. CCD88 Delivery Cabinet Dimensions (Left Delivery Shown) 104-3/8" 7" 51" 47" 87-5/16" 22" 27-11/16" 40" 88-5/8" 16-1/2" 32" 6" 28" 20" 44" www.pelton.net 7
CCS72 Storage Cabinet Overview Overview H E F A B C D Shown with optional cabinet mounted light A, lower storage B, lower storage C, lower storage D, sink module E, cup & towel dispenser F, upper storage H, x-ray storage 8 www.pelton.net
CCS72 Storage Cabinet Overview The CCS72 cabinet provides a work surface, storage and can be installed with or without a Pelton & Crane exam light. The CCS72 cabinet also provides a work surface and outlets. It is designed with the Dentist and staff in mind to provide a robust working enviroment for the daily activities of performing dentistry. This product is intended for use by dental professionals. CCS72 Storage Cabinet Dimensions 102-1/2" 7" 51" 45" 22" 27-11/16" 89" 24" 16-1/2" 72" 32" 6" 28" 20" 20" 24" www.pelton.net 9
CCS88 Storage Cabinet Overview H E F A B C D Shown with optional cabinet mounted light A, lower storage B, lower storage C, lower storage D, sink module E, cup & towel dispenser F, upper storage H, x-ray storage 10 www.pelton.net
CCS88 Storage Cabinet Overview The CCS88 cabinet provides a work surface, storage and can be installed with or without a Pelton & Crane exam light. The CCS88 cabinet also provides a work surface and outlets. It is designed with the Dentist and staff in mind to provide a robust working enviroment for the daily activities of performing dentistry. This product is intended for use by dental professionals. CCS88 Storage Cabinet Dimensions 102-1/2" 7" 51" 45" 22" 27-11/16" 89" 40" 16-1/2" 88-5/8" 32" 6" 28" 20" 20" 24" www.pelton.net 11
Preparing the Site WARNING: Always lift cabinets by bottom edge, being careful to lift with your legs and not your back. CAUTION: Make all required, air water and drain attachments from the utilities to the incoming stub up connections before the delivery system installation occurs. Doing so prevents damage to the utility lines from heat associated with some plumbing connection methods. Turn main power OFF at the installation site. WARNING: All Electrical wiring should be in accordance with local codes. WARNING: To avoid risk of electrical shock this equipment must be connected to power mains with protective earth. NOTE: Use floor template to locate utilities in relation to the dental chair. Because of varying city plumbing and electrical codes, the dealer should ensure that installation meets local requirements. Pelton & Crane can not be responsible for an installation which does not meet local plumbing and electrical codes. Select the location for cabinet that will meet the operator s arm reach and storage requirements. Refer to the dimensional drawings while considering the location of air, water and electrical connections. SPECIFICATIONS (Floor Template depicted in Illustration) Air & Water Shut-off Valves (If required for delivery) : 1/2 pipe N.P.T. (supplied by the contractor) protruding 1 from floor or wall. Manual shut-off valve supplied by the dealer to be installed by the contractor. Maximum height can not exceed 5 when valves are fully opened. - Air pressure should be set at 70-80 PSIG. - Water pressure should be set at 35-40 PSIG. NOTE: Supply power to the unit before adjusting the water regulator. Electrical: 1/2 conduit and quad box or equal junction (supplied by the contractor). Wire box as per code with top of the box no higher than 4 1/2 above finished floor. Voltage: 115 volts AC, 3 wire, 20 amp with ground fault circuit interrupter. (Supplied by the contractor) Voltage (if optional x-ray unit is being installed): 120 Volts AC, 3 wire, 15 amp circuit. Central Vacuum (if required): Plumbing should be specified and terminated in treatment column with 5/8 OD tube perpendicular to floor, similar to drain connection. Gravity Drain: 1-1/2 drain pipe protruding 2 above floor. 12 www.pelton.net
6.38 8.38 10.38 4.00 4.00 16.12 24.25 29.25 34.25 3.00 3.00 40.75 42.75 45.75 48.75 3.00 1.00 3.00 102.54 104.47 Preparing the Site (Cont d) NOTE: The template illustration depicts the mounting points. 1. Lay installation template over plumbing stub-ups and check the distance from the cabinet to the walls according to operatory layout. (Floor template is depicted in illustration. Stub-up information in the template illustration applies to all models.) 2. The shut-off valves for air and water must be installed above the finished surface as indicated in the template: 5 max. when in an open position. 3. Install air and water shut off valves. NOTE: A 3/8 compression fitting is recommended for the output connection on the cutoff valves. 4. Connect flexible hoses from air and water regulator assemblies to the air and water shut off valves. NOTE: To ensure proper operation of the unit, flush air and water lines before connecting equipment. Place floor mounting bracket over the templet 5. Mark two rear and two front mounting hole locations according to the template. Either set of rear mount locations can be used. NOTE: If flooring is carpeted, cut carpet away from the cabinet mounting point to gain stability to the cabinet when secured to the floor. 6. Concrete Floor: Drill four 3/8 holes, 3 deep into floor. Wood Floor: Drill four 1/4 holes, 2 3/4 deep into floor. Floor Template (CSS88 Shown) X-RAY COLUMN OUTLINE OF CABINET OUTLINE OF SUBBASE VACUUM END OF CABINET (OPTIONAL) AIR (OPTIONAL) (OPTIONAL) (OPTIONAL) END OF CABINET WITH BI-FOLD DOORS END OF COUNTERTOP COLD WATER DRAIN AND LOOP VENT STUB UP (OPTIONAL) ELECTRICAL STUB UP C L HOT WATER UTILITIES CHASE FOR LEFT SIDE OF ROOM UTILITIES CHASE UTILITIES CHASE FOR CHAIR FOR RIGHT SIDE OF ROOM (OPTIONAL) STUB UP FOR X-RAY POWER SIZE WITH BI-FOLD DOORS SIZE WITHOUT BI-FOLD DOORS www.pelton.net 13
Cabinet Installation 1. Remove Package Banding and outer cardboard packaging. X-Ray Support Column & Rear Dress Panel Sink/Drawer Module Rear Storage Module Bi-Fold Doors Upper Storage Module 2. Carefully unclip the doors and remove all drawers from the sink/drawer module, rear storage module and upper storage modules. Place all doors and drawers in a safe place until ready to be re-installed. NOTE: Label doors and drawers for easy reinstallation. 14 www.pelton.net
Cabinet Installation (Cont d) 3. Remove the side dress panels and bottom covers from the x-ray support column. Place panels in a safe place until ready to be re-installed. Remove Dress Panels Remove Covers 4. Place supplied template over the plumbing stub-ups and drill the (2) x-ray column holes according to the type of flooring in the operatory. Install (2) Anchor or Lag bolts into flooring. Position the sink/drawer module over the stub-ups then place the x-ray column over the anchor bolts. Loosen the (4) bolts on the x-ray column lelving feet. Secure the sink/drawer module to the x-ray using (4) 1/4-20 x 1-3/8 screws in the pre-drilled holes. NOTE: Do not completely tighten sink/drawer module screws until the sink/drawer, x-ray column and rear storage modules are all level. NOTE: Use the leveling feet on the Sink/Drawer Module to help align mounting holes with the X-Ray Support Column. X-Ray Support Column Secure using (4) 1/4-20 x 1-3/8 screws (part number 056477) Loosen the (4) bolts on each side of the x-ray column leveling feet before positioning. Pre-drill holes in the flooring for Anchor or Lag bolts Sink/Drawer Module www.pelton.net 15
Cabinet Installation (Cont d) 5. Move the rear storage module into position and secure to the x-ray using (4) 1/4-20 x 1-3/8 screws in the predrilled holes. NOTE: Use the leveling feet on the Rear Storage Module to help align mounting holes with the X-Ray Support Column. Secure using (4) 1/4-20 x 1-3/8 screws (part number 056477) X-Ray Support Column Rear Storage Module 6. Using a level, place the level on the counter top of the rear storage and sink/drawer modules and adjust the (4) leveling feet located inside each module. Level the x-ray support column using the leveling brackets. IMPORTANT: For optimal performance you must begin with a level installation! X-ray support column must be level in all directions! Center Bubble in level all places! Level rear storage module Level sink/drawer module Leveling feet Leveling bracket Leveling feet 16 www.pelton.net
Cabinet Installation (Cont d) 7. Secure the rear dress panel to the rear storage module using (4) 1/4-20 x 1-3/8 screws and level. Level Rear Dress Panel Check that the bifold door roller assembly is installed correctly in the track as shown above before fastening the rear dress panel. Secure using (4) 1/4-20 x 1-3/8 screws (part number 056477) 8. Install the top dress panel and secure using the Rafix connectors installed in the panel. If no x-ray unit is being installed, re-install the side dress panels on the x-ray support column. Top Dress Panel Side Dress Panel Side Dress Panel www.pelton.net 17
9. Install the partition using (2) 2-1/8 High/Low screws. Cabinet Installation (Cont d) Partition Secure using (2) 2-1/8 Hi-Low screws 10. Install the upper storage module using (6) 1/4-20 x 1-3/8 screws and (2) 2-1/8 High/Low screws. Upper Storage Module and Cup/Towel Dispenser Secure using (2) 2-1/8 Hi-Low screws Secure using (4) 1/4-20 x 1-3/8 screws 18 www.pelton.net
Cabinet Installation (Cont d) 11. Install the bi-fold doors by clipping on the hinges from the bottom up. Install the hinge follower into the guide roller and tighten the screw. Bi-Fold Doors Bi-Fold Doors 12. Install the faucet and soap dispenser. Attach the faucet to the plumbing stub ups according to local codes. Faucet & Soap Dispenser www.pelton.net 19
Cabinet Installation (Cont d) 13. Re-install doors and drawers into the sink/drawer module, rear storage module and upper storage modules. 20 www.pelton.net
Door & Drawer Adjustment Cam wing mounting plate Note: Upper & lower plates must be moved together for each door Range (5/32") One piece wing plate Note: Upper & lower plates must be moved together for each door Range (5/32") WARNING over-adjusting hinges can cause damage Rotate front screw to increase or decrease door position. Range (3/32") Rotate spiral -tech cam screw to adjust door position. Range (3/16") Drawer front adjustment - Standard 1. 6. 1 4. 2/3. 5. Horizontal Adjustment 1. Loosen Mounting Screws 2. Adjust Front 3. Tighten Screws Vertical Adjustment 4. Loosen Attachment Screw 5. Turn clockwise to raise - counter clockwise to lower, re-tighten Attachment Screw. 6. Tilt adjustment (for large drawers only) 1. 2/3. 4. Horizontal Adjustment 1. Loosen Mounting Screws 2. Adjust Front 3. Tighten Screws Vertical Adjustment 4. Loosen the attachment screw. Adjust drawer front up/down then tighten screw. www.pelton.net 21
Tapmaster Faucet Service Information SYMPTOMS CAUSE REMEDY Tapmaster leaking and/or noise problems in valve blocks. (Note: Tapmaster uses a differential pressure principle to close. Do not set faucet handle at a trickle). These symptoms are generally caused by water borne debris lodged in the valve block porting and/or damage to the diaphragm from this debris. Tapmaster warranty does not cover damage or failure by water borne debris. In most situations, depending upon accessibility, debris may be removed from the valve blocks without removing them from the water lines. Shut off the water supply and disassemble the valve blocks by removing the 6-32 socket head screws (hint: remove screws halfway and tap to unseat valve block halves). Clean all ports of any foreign matter with particular attention to the main inlet ports (3 of circular group of 6). If no debris is found it will be necessary to remove the blocks from the lines and the 1/8 MPT x 3/8 tube inlet fittings to permit complete access. Take care not to lose the spring, filter disc and O-ring. After inspecting and cleaning the inlet port reinstall, in order, the O-ring, filter disc (smooth side against O-ring) and spring as per figure 2. Reinstall the inlet fitting with Teflon tape or thread sealant (do not over tighten). Inspect diaphragms for punctures and/or severe abrasions and replace if necessary. Reassemble the valve blocks making certain to orient the control tubing half of each block as per figure 1. If the above procedure fails to correct the problem, test the 3-way pilot valve for leaks and if necessary replace or return entire Tapmaster assembly to Integra for service. For infield service, order Tapmaster rebuild kit P/N 4001 from Integra Dynamics, Inc. INTEGRA DYNAMICS, INC. 20 Bedwood Road N.E. Calgary, Alberta Canada T3K 2K4 TEL: 403-275-5554 or 1-800-791-8117 FAX: 403-275-5928 22 www.pelton.net
Air & Water Quick Disconnects OPTIONAL Tools needed: 1/4 inch sleeve tool 1. Umbilical tubing: Run panel s umbilical tubing s into cabinet utility supply. ¼ Blue - Water supply ¼ Yellow Air supply 2. Water and Air Supply: Adjust regulated air to 80 psi and regulated water to 40 psi. AIR ON WATER 3. Quick Disconnects: Not supplied Water ¼ QD: Use DCI part # 0014 with shut-off or DCI part # 0015 without shut-off. Air 3/8 QD: Use DCI part # 0012 with shut-off or DCI part # 0013 without shut-off. Operating instructions: The air on-off toggle controls air to the 3/8 air quick disconnect. It is located on front of the panel on the left. The water flow control knob controls water to the ¼ water disconnect. It is located on the front of the panel on the right. Auxiliary Panel Cleaning and Maintenance Do not use powdered cleansers, scouring pads on this unit. Dental Unit Water Line Maintenance The Center for Disease Control and the American Dental Association can provide recommendations on when to flush your system, for how long, and what products to use. www.pelton.net 23
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Pelton & Crane 11727 Fruehauf Drive Charlotte, NC 28273 USA 2011, Pelton & Crane We reserve the right to make any alterations which may be due to any technical improvements. Order No. 059353 Rev. 0, 04/11 Printed in USA 26 www.pelton.net