Separate food waste from other plastics/metals-> new material! Features Best suited for recycling! Separates food waste from metals (knives, folks)/plastics/cloth/can/bottles etc. Just throw waste into the machine Crush wrapping/bags, then separate the contents Automatically break cans & PET bottles, then take out the contents Laminated safety glass recycle (for auto/constructions): separate laminations from glass High separation ratio: more than 90% in terms of weight and volume Proven reliability: mass deployment by municipalities spells high quality High speed processing with compact size bodies Processing capacity: 500kg~6 tons/hour Separated food waste are used for feedstuff, fertilizers, methane fermentation etc. RB-1 型 Flow chart Input Kyoritsu Patents Name: Rotating blade crush & separator Patent No.:being filed Box lunch, PET bottles, cans etc. Crush & separate Output Other materials can be separated Plastics, metals etc.for recycling Laminated glass Recycle glasses for auto, buildings PET bottles Cans Vinyl sheets Separate to caps, labels and bottles Open cans, take out the contents Wash and dry vinyl for agriculture Food waste for recycling
Standard specifications Type RB-S RB-Ⅰ RB-Ⅱ RB Ⅲ capacity 200kg/h 500kg/h 1,500kg/h 5,000kg/h length 1,750mm 2,600mm 3,400mm 4,500mm width 1,450mm 1,600mm 2,300mm 2,700mm height 1,500mm 1,700mm 2,450mm 2700mm power 5.5kw 11kw 22kw 30kw screw 0.75kw 1.5kw 2.2kw weight 800kg 1,200kg 3,000kg 4,000kg Operation overview This machine separates the target waste (mixture of food waste, bags, metals etc.) contained in bags and/or wrapping materials to food waste and the other bags/wrapping, metals and etc. The food waste to be recycled as new material is separated by the punching metal placed lower part of the machine and fall to the output screw with the size of 5mm~15mm. Dropped food waste is conveyed by the lower screw conveyer to the destination container or to the units in the next stage (Screw for Type S is optional) This machine is mainly used as a pre-processing unit to recycle food waste to feedstuff or fertilizers, but not limited to these purposes only. One unique application is a pre-processor for textiles. It is possible to design to recycle laminated glassed for auto, PET bottles, canned drinks and refuse of food processing. Outline drawing (example) Raw material input Output motor Type RB-1 Processed material output
Dewater organic/high water content sludge for recycle Features Kyoritsu Patents Name: Dewater machine Patent No. : being filed Unprecedented short time dewatering of target sludge/effluent Synergy effect of high pressure (max 50kg/ m2 ) and vacuum enables highly efficient dewatering Succeeded to dewater organic sludge and high water content (>97%) which are difficult with conventional dewater machine Turn sludge/effluent into cakes which can be recycles as useful materials Volume reduction is 3x of filter press dewater machines Cake type shape makes transport easy->transportation cost reduction Low operational cost ->1/3 or less vs. filter press/decanter types Incineration cost reduction High performance makes space and power savings Type of sludge/effluent Water contents (%) Dewater cake Water contents (%) water treatment sludge 91.4 35 sewage sludge 96.3 55 livestock excreta 97.9 58 Resin factory effluent 97.6 43 Rayon factory effluent 96 61 aluminum hydroxide 95.8 63 photographic effluent 94 44 metallurgical plant effluent 95 40 pesticide factory effluent 98.5 43 beverage factory effluent 93 23 used tea leaves 80 54 Coffee pomace 70 38 potato food factory waste 97.7 74 Confectionery effluent 95.5 49 Fisheries factory oily effluent 96 39 Pig excrement and urine 90 63 Electron Particle ash 99.7 57 muddy soil 80 35 Shield construction sludge 90.9 33 diaphragm wall sludge 82.6 38 Dewater cake :used with coagulating agent
Filter press dewater machine issues: Low pressure pumps: Push sludge into a number of filtering plates with low pressure pumps at 5kg/c m2 ~15kg/c m2 Long time to dewater: dewatering time is longer as the pressure is low Hard to peel the dried cakes from the filters: need to open every plate. As the cakes are still wet, use paddles to take them off the filters Preparation for he next batch takes time: the paddles often press the cakes into the filters to clog. KHP series, High pressure/vacuum high power dewater machine solve all the above issues by combining high pressure pumps and vacuum pumps for the maximum efficiency KHP series products are equipped with the following features Patents pending 1. Filter plates: water passage after high pressure pumps. Automatic peel off functions patents filing 2. Plate opening mechanism: continuous multiple plates automatic opening mechanism (5 to 10 plates) patents filing 3. Automatic peel off: continuous (5 to 10 plates) aeration peel off patents filing patents filing 4. Sludge drop prevention from the plates: the pressure pump turns reverse direction when the plates are open to prevent drops 5. Shorten operation time: due to high pressure and vacuum, dewatering time is shortened, hence much smaller number of plates are needed to process much larger volume 6. Adjustable pressure: higher pressure does not always mean better dewatering. Each organic sludge has its characteristics. For example, some sludge which cannot be dewatered with 50kg/c m2 for 30min, was dewatered with staged pressure of 5min @5kg/c m2 3 min @20kg/c m2 10 min @40kg/c m2 5 min @50kg/c m2. Four pressures can be freely preset with any durations. patents filing 7. High pressure pump: the pump has hard pump cylinder and piston to apply (0kg/c m2 ~50kg/c m2 ) pressure so that optimum cakes are generated KHP-Series Dimensions Type KHP- 450 KHP- 650 KHP- 1050 target sludge organic/ nonorganic/ nonorganic/ non- depth of container & cake (mm) Length (mm) 4,550-5,200 5,415-6,065 5,834-6,484 Width (mm) 2,430 2,560 3,100 Height (mm) 1,450 1,900 2,900 High pressure pump High pressure press main body Standard dewater process Slurry tank Pressure 50- Vacuum dewater Negative pressure KHP Dewater process cake sludge filter Filtered water Cake peel off
Carbonize food waste, wrappers, sludge-> soil amendments, fuel Features Extremely effective to recycle waste and to prevent derivative waste (ash etc.) generation Carbon neutral if used as fuel! Resulting products have no odor, decay free and long-term storage is possible Waste heat recycling makes 40-50% reduction of the running cost vs. incineration Eliminate dioxins and odor in the furnace When use them as fuel, no need for dedicated boiler like RDF does and can use boilers for coals Flow chart
Field example Kansai Recycle Network Co. Ltd., Equipment: 100 % by Kyoritsu Carbonizer overview Area: 8,064m2 Capacity:105 t/day Operation: 24h/day Target: plants & animals waste, waste wood, food waste Products: carbons Carbonizer consists of furnace & gas processor The furnace has outer and inner dual pots The outer pot makes up a heating chamber, the inner pot is air-tight and contain a mixer with crushing/mixing/ automatic ejection functions Bake the raw materials in the inner pot by in-direct heating at 450 to carbonize them The steam and gas are fed to the gas processor to burn dioxin with over 800 heat in the furnace and to eliminate the odor The exhaust gas goes through cooling tower, dust arrester to cool down to below 200, and only clean air is discharged Resulting carbon products are automatically discharged burner Inner pot Exhaust gas input furnace Heating chamber generated gas Carbonizer structure Exit Outer pot Carbonization test Carbonization applications Input :sludge Water:85% After carbonized
Waste provision Restaurants, hotels Food processing factories Feedstuff sales Feedstuff manufacturers Pork manufacturer Hog raisers Pork sales Kyoritsu Equipment development, manufacturing, installation, training of the entire plant Business operator Waste collection Feedstuff manufacturing Fattening advise Eco-feed manufacturing equipment Capacity 40t/day Plant E: Consortium Plant S: Co-op consortium Capacity 8t/day
swine housing Company K Capacity 10t/day
Dewater organic/high water content sludge for recycle Features Kyoritsu Patents Name: Dewater machine Patent No. : being filed Unprecedented short time dewatering of target sludge/effluent Synergy effect of high pressure (max 50kg/ m2 ) and vacuum enables highly efficient dewatering Succeeded to dewater organic sludge and high water content (>97%) which are difficult with conventional dewater machine Turn sludge/effluent into cakes which can be recycles as useful materials Volume reduction is 3x of filter press dewater machines Cake type shape makes transport easy->transportation cost reduction Low operational cost ->1/3 or less vs. filter press/decanter types Incineration cost reduction High performance makes space and power savings Type of sludge/effluent Water contents (%) Dewater cake Water contents (%) water treatment sludge 91.4 35 sewage sludge 96.3 55 livestock excreta 97.9 58 Resin factory effluent 97.6 43 Rayon factory effluent 96 61 aluminum hydroxide 95.8 63 photographic effluent 94 44 metallurgical plant effluent 95 40 pesticide factory effluent 98.5 43 beverage factory effluent 93 23 used tea leaves 80 54 Coffee pomace 70 38 potato food factory waste 97.7 74 Confectionery effluent 95.5 49 Fisheries factory oily effluent 96 39 Pig excrement and urine 90 63 Electron Particle ash 99.7 57 muddy soil 80 35 Shield construction sludge 90.9 33 diaphragm wall sludge 82.6 38 Dewater cake :used with coagulating agent
Filter press dewater machine issues: Low pressure pumps: Push sludge into a number of filtering plates with low pressure pumps at 5kg/c m2 ~15kg/c m2 Long time to dewater: dewatering time is longer as the pressure is low Hard to peel the dried cakes from the filters: need to open every plate. As the cakes are still wet, use paddles to take them off the filters Preparation for he next batch takes time: the paddles often press the cakes into the filters to clog. KHP series, High pressure/vacuum high power dewater machine solve all the above issues by combining high pressure pumps and vacuum pumps for the maximum efficiency KHP series products are equipped with the following features Patents pending 1. Filter plates: water passage after high pressure pumps. Automatic peel off functions patents filing 2. Plate opening mechanism: continuous multiple plates automatic opening mechanism (5 to 10 plates) patents filing 3. Automatic peel off: continuous (5 to 10 plates) aeration peel off patents filing patents filing 4. Sludge drop prevention from the plates: the pressure pump turns reverse direction when the plates are open to prevent drops 5. Shorten operation time: due to high pressure and vacuum, dewatering time is shortened, hence much smaller number of plates are needed to process much larger volume 6. Adjustable pressure: higher pressure does not always mean better dewatering. Each organic sludge has its characteristics. For example, some sludge which cannot be dewatered with 50kg/c m2 for 30min, was dewatered with staged pressure of 5min @5kg/c m2 3 min @20kg/c m2 10 min @40kg/c m2 5 min @50kg/c m2. Four pressures can be freely preset with any durations. patents filing 7. High pressure pump: the pump has hard pump cylinder and piston to apply (0kg/c m2 ~50kg/c m2 ) pressure so that optimum cakes are generated KHP-Series Dimensions Type KHP- 450 KHP- 650 KHP- 1050 target sludge organic/ nonorganic/ nonorganic/ non- depth of container & cake (mm) Length (mm) 4,550-5,200 5,415-6,065 5,834-6,484 Width (mm) 2,430 2,560 3,100 Height (mm) 1,450 1,900 2,900 High pressure pump High pressure press main body Standard dewater process Slurry tank Pressure 50- Vacuum dewater Negative pressure KHP Dewater process cake sludge filter Filtered water Cake peel off