BARNES. INSTALLATION MANUAL Basin Package System with Float Switches

BARNES INSTALLATION MANUAL Basin Package System with Float Switches IMPORTANT: Read all instructions in this manual before operating pump. As a result of Crane Pumps & Systems, Inc., constant product improvement program, product changes may occur. As such Crane Pumps & Systems, Inc. reserves the right to change product without prior written notification. A Crane Co. Company PUMPS & SYSTEMS 420 Third Street/P.O. Box 603 83 West Drive, Brampton Piqua, Ohio 45356-0603 Ontario, Canada L6T 2J6 Phone: (937) 778-8947 Phone: (905) 457-6223 Fax: (937) 773-7157 Fax: (905) 457-2650 www.cranepumps.com Form No. 101677-Rev. D

TABLE OF CONTENTS USER GUIDE... 3 SAFETY FIRST...4 A. GENERAL INFORMATION (Receiving, Storage, Service Centers, Unpacking, Location)... 5 B. INSTALLATION (Bedding, Gravel Specifications, Placing into Hole) (Fig. 1, 2 & 3)... 5-6 (Locating and Installing Inlet) (Fig. 4, 5, 6 & 7)... 6-7 (Discharge) (Fig. 8)... 7 (Incoming Cable Location) (Fig. 9 & 10)... 8 (Backfill) (Fig 11)... 8-9 (Pump Installation) (Fig. 12 & 13)... 9 (Junction Box Connections, Direct Burial Cable, Level Controls) (Fig. 14)... 9-10 (Winterization)... 10 (Junction Box Table)... 11-12 JUNCTION BOX WIRING: Simplex - 115/230Volt, 1Ph, PSC (Fig. 15)... 13 Duplex - 115/230Volt, 1Ph, PSC (Fig. 16)... 14 Simplex - 200-230V, 1Ph & 200-230/460V, 3Ph (Fig. 17)... 15 Simplex - 200-230V, 1Ph & 200-230/460V, 3Ph WITH MOIST & TEMP.(Fig. 18)... 16 Simplex - 200-230V, 1Ph 5HP SGV w/temp. (Fig. 19)... 17 Simplex - 200-230V, 1Ph 5HP SGV w/moist & TEMP. (Fig. 20)... 18 Duplex-200-230V, 1Ph & 200-230/460V, 3Ph (Fig 21)... 19 Simplex - 230Volt, 1Ph (Fig. 22)... 20 Duplex- 230Volt, 1Ph (Fig. 23)... 21 Simplex - 200-230Volt, 1Ph (Fig. 24)... 22 Simplex - 200-230Volt, 1Ph w/temp (Fig. 25)... 23 Duplex- 200-230Volt, 1Ph w/temp (Fig. 26)... 24 Simplex - 230/460Volt, 3Ph (Fig. 27)... 25 Duplex - 200-230/460Volt, 3Ph (Fig. 28)... 26 C. REPLACEMENT PARTS... 27 EXPLODED VIEW - SIMPLEX... 28 PARTS LIST - SIMPLEX... 29-30 EXPLODED VIEW - DUPLEX... 31 PARTS LIST - DUPLEX... 32-34 DIRECT BURIAL CABLE REQUIREMENTS... 35-36 BASIN VOLUME CHART... 37 BASIN BALLAST REQUIREMENTS... 38 RETURNED GOODS POLICY... 39 WARRANTY REGISTRATION Other brand and product names are trademarks or registered trademarks of their respective holders. Barnes is a registered trademark of Barnes Pumps, Inc. Barnes Pumps, Inc. 1997, 1998, 2002 Alteration Rights Reserved. Printed in U.S.A. 2

USER GUIDE Congratulations on your purchase of a Barnes Basin Package System. With proper care and by following a few simple guidelines your pump will give you many years of dependable service. Use and Care The pump station is designed to handle routine, domestic sewage. Solid waste materials should be thrown in the trash. While your station is capable of accepting and pumping a wide range of materials, regulatory agencies advise that the following items should not be introduced into any sewer either directly or through a kitchen waste disposal: Glass Metal Diapers Socks, rags or cloth Plastic objects (e.g., toys, utensils, etc.) Sanitary napkins or tampons In addition you must NEVER introduce into any sewer: Explosives Flammable Material Lubricating Oil and/or Grease Strong Chemicals Gasoline General Information Your home wastewater disposal service is part of a low pressure sewer system. The key element in this system is the Barnes pump station. The basin collects all wastewater from the house. If using a grinder pump the solids in the sewage are ground to a small size suitable for pumping in the slurry. The pump generates sufficient pressure to pump this slurry from your home to the wastewater plant. Power Failure Your pump cannot dispose of wastewater or provide an alarm signal without electrical power. If electrical power service is interrupted, keep water usage to a minimum. Warranty Your pump is furnished with a warranty against defects in material or workmanship. A properly completed Start Up/Warranty Registration form must be on file at the Barnes factory in order to activate your warranty. In addition your pump must be installed in accordance with the installation instructions. If you have a claim under the provisions of the warranty, contact your local Barnes Pumps, Inc. Distributor. When contacting your representative for service, please include your station serial number, pump model number, and pump serial number. For future reference, record the following information: Station Serial No: Pump Model No: Pump Serial No: Local Distributor: Distributor Telephone: 3

SAFETY FIRST! PLEASE READ THIS BEFORE INSTALLING OR OPERATING PUMP. GENERAL 1. Most accidents can be avoided by using COMMON SENSE. 2. Read this operation and maintenance instruction manual. 3. Do not wear loose clothing that may become entangled in the impeller or other moving parts. 4. Always wear appropriate safety gear, such as safety glasses, when working on the pump or piping. 5. Bronze/brass and bronze/brass fi tted pumps may contain lead levels higher than considered safe for potable water systems. Various government agencies have determined that leaded copper alloys should not be used in potable water applications. For nonleaded copper alloy materials of construction, please contact factory. 6. Minimize the amount of cooking grease entering the system. 7. Do Not leave pump cover off the basin, except while servicing, to prevent entrance of foreign materials such as rocks, metal, soil, animals or humans. 8. Prevent large articles of clothing, large amounts of chemicals, other materials or substances such as are uncommon in domestic sewage from entering the system. 9. During power black-outs, discontinue water consumption at the home(s) to prevent sewage from backing up into the house. 10. Prevent infi ltration or direct fl ow of rain or run-off water into the pump basin to minimize pump cycling. This will prevent overloading the treatment facility, and will facilitate swift transportation of sewage. 11. Always keep the shut-off valve completely open when system is in operation (unless advised otherwise by the proper authorities). 12. Keep the control panel locked or confi ned to prevent unauthorized access to it. 13. If the pump is idle for long periods of time, it is advisable to start the pump occasionally by adding water to the basin. 14. Before removing the pump from the basin, be sure to close the shut-off valve. (This prevents back fl ow from the pressure sewer.) 15. Make sure level controls are provided at time of installation. 16. This basin system is intended for use with water, sewage and effl uent applications. This basin must be vented in accordance with local codes. This basin system is not to be installed in locations in which the basin interior would be classifi ed as a hazardous location in accordance with NEC ANSI/NPFA 70. PUMPS 17. Recommended no more than 10 starts per hour. 18. Pumps build up heat and pressure during operation-allow time for pumps to cool before handling or servicing. 19. Only qualifi ed personnel should install, operate and repair pump. 20. Keep clear of suction and discharge openings. DO NOT insert fi ngers in pump with power connected. 21. Do not pump hazardous materials (flammable, caustic, etc.) unless the pump is specifically designed and designated to handle them. 22. Do not block or restrict discharge hose, as discharge hose may whip under pressure. 23. Make sure lifting handles are securely fastened each time before lifting. 24. Do not lift pump by the power cord. 25. Do not exceed manufacturers recommendation for maximum performance, as this could cause the motor to overheat. 26. Secure the pump in its operating position so it can not tip over, fall or slide. 27. Keep hands and feet away from impeller when power is connected. 28. Submersible Pumps are not approved for use in swimming pools, recreational water installations, decorative fountains or any installation where human contact with the pumped fl uid is common. 29. Do not operate pump without safety devices in place. 30. Always replace safety devices that have been removed during service or repair. ELECTRICAL 31. To reduce risk of electrical shock, pump must be properly grounded in accordance with the National Electric Code (NEC) and all applicable state and local codes and ordinances. 32. To reduce risk of electrical shock, always disconnect the pump from the power source before handling or servicing. Lock out power and tag. 33. Any wiring of pumps should be performed by a qualifi ed electrician. 34. Never operate a pump with a power cord that has frayed or brittle insulation. 35. Cable should be protected at all times to avoid punctures, cut, bruises and abrasions - inspect frequently. 36. Never handle connected power cords with wet hands. 37. Do not remove cord and strain relief. Do not connect conduit to pump. 38. To reduce risk of electrical shock, all wiring and junction connections should be made per the NEC and applicable state and local codes. Requirements may vary depending on usage and location. See wiring diagrams in manual. 39. Do Not operate the pump in the HAND control position and leave the pump unattended. 40. CAUTION - This unit may have more than one connection to the source of supply. To reduce the risk of electric shock, disconnect all such connections before servicing. 41. All connections inside this tank and/or junction box must be made with listed watertight connectors. IMPORTANT! BARNES PUMPS, INC. IS NOT RESPONSIBLE FOR LOSSES, INJURY, OR DEATH RESULTING FROM A FAILURE TO OBSERVE THESE SAFETY PRECAUTIONS, MISUSE OR ABUSE OF PUMPS OR EQUIPMENT. 4

SECTION A: GENERAL INFORMATION A-1) RECEIVING: Upon receiving the Basin Package System, it should be inspected for damage or shortages. If damage has occurred, file a claim immediately with the company that delivered the basin package. A-2) STORAGE: If Basin Packages are going to be stored make sure all outside openings are sealed, i.e., discharge coupling, electrical coupling (if equipped), etc., also secure access door or basin cover. A-3) SERVICE CENTERS: For the location of the nearest Barnes Pumps Service Center, check your catalog, your Barnes Pumps, Inc. representative or Barnes Pumps, Inc. Service Department in Piqua, Ohio, telephone (937) 778-8947 or Crane Pumps & Systems Canada Inc, Bramton, Ontario (905) 457-6223. A-4) UNPACKAGING: Before installing Basin Package remove the tape from all outside openings, discharge coupling, electrical inlet (if equipped), etc. Remove basin cover on simplex or open access door on duplex units being careful not to damage gasket, to unpackage anything that was secured for shipment. GRAVEL SPECIFICATION: 1. A naturally rounded aggregate is required, clean and free flowing with particle size not less than 1/8" or more than 3/4" in diameter. Use this description when specifying or ordering because material is known by different names in different areas. This material is commonly called pea gravel. 2. Stone or gravel crushing with angular particle size not less than 1/8" or more than 1/2" diameter washed and free flowing is acceptable as an alternate material. This material must meet ASTM C-33 paragraph 9.1 requirements for quality and soundness. B-2) PLACING STATION INTO HOLE: Lifting the basin system into place be done with a cloth or nylon type strap around basin or by a lifting harness connected to eyebolts that are set into the concrete pad that is connected to basin by anchor bolts. Never use chain or cable type lifting device around outer basin. This can and may create a fracture in the fiberglass, See Figures 2 and 3. Figure 2 A-5) LOCATION: This basin system is intended for use with water, sewage and effluent applications. The standard basin is vented. Any alterations from the standard must be in accordance with local codes. This basin system is not to be installed in locations in which the basin interior would be classified as a HAZARDOUS location in accordance with NEC ANSI/NFPA 70 or the Canadian Electrical Code (CEC). SECTION B: INSTALLATION B-1) BEDDING: Prepare the hole to the proper depth. Add and level bedding of sand, select aggregate (pea gravel - see Gravel Specifications) of 4 to 6 inches or concrete pad or a concrete donut shall be laid before basin is lowered into the ground. The aggregate must conform to the bottom of the basin and reach a compaction of 85% Standard Proctor Density. See Figure 1. Figure 1 Lower the basin, centering it into the hole and orient it to allow for proper inlet installation. A minimum clearance of 4 to 6 inches should be maintained between the tank wall and the surrounding earth. ALL OSHA PROCEDURES SHOULD BE FOLLOWED REGARDING INSTALLATION OF BASIN. The basin must be leveled after placement to within 1/2 bubble. To prevent the basin from floating upward when the ground water is high, a weight of 63 pounds per cubic foot of basin volume must anchor the basin in place (see "BALLAST REQUIREMENTS" on page 38). This can be done by fastening the ballast support flange to a concrete pad or donut, or by adding the equivalent amount of gravel and/or concrete to the surrounding basin area (surrounding the 2" flange). 5

Figure 3 NOTE: Schedule 40 and SDR35 pipe require different sizes of flexible pipe fittings. Check to be sure the inlet pipe matches the flexible pipe fitting supplied. To install the inlet pipe into the flexible pipe fitting, chamfer the end and lube the pipe with soapy water for ease of installation, see Figure 4. An OPTIONAL Adapter or Caulking hub may be used in place of the flexible pipe fitting. (see Sections B-3.2 and B-3.3). "A" B-3) LOCATING & INSTALLING INLET: B-3.1) FLEXIBLE PIPE FITTING INLET: The flexible pipe fitting for the inlet must be installed. 1. Find the location where the center of the coupling will be positioned on basin. See Fig. 5 for recommended location. 2. Using a HOLE SAW, cut the hole in the basin (DO NOT use a Saber Saw). Refer to the chart below for hole size. 3. Install flexible pipe fitting in the opening. See Figure 4. 24" - 30" DIA Simplex Basin 36" And Larger Simplex And All Duplex Basins Figure 5 TABLE For FIGURE 5 Angle "A" Should Be Between 30-60 Angle "B" Should Be 45 Maximum. FLEXIBLE PIPE FITTING SIZE 1-1/4" 1-1/2" 2" Figure 4 HOLE SIZE COLOR CODE 3" Black-40 Black/Red-40 Black/Blue-40 3" 4" White-40 4" 5" Grey-40, Maroon-35 6" 7" Black-40, Yellow-35 B-3.2) FLANGE ADAPTER INLET (OPTIONAL): The plastic flange adapters are used with schedule 40 pipe, to install (see Figure 6). 1. Find the location where the center of the coupling will be positioned on basin. Consult specifications for this location. 2. Using a HOLE SAW, cut the hole in the basin to accept the back (the portion that will be going inside the basin), outside diameter of the flange adapter. 3. Place flange adapter on basin wall and drill mounting holes in basin wall to match flange adapter base. 4. Apply gasket or sealing caulk to back of plate, and mount plate on basin. 5. Insert bolts, washers and nuts through basin wall into adapter base, and tighten. 6. Remove flange and o-ring from adapter and place over pipe. 7. Insert pipe through base and align flange to bolts on base. 8. Tighten bolts for seal. 6

OPTIONAL Flange Adapter: B-3.4) Discharge: Connect the sanitary main to the NPT discharge connection located on the outside of the basin (see Figure 8). It is recommended that a shut-off valve, and a redundant check valve, be located at the property line near the sanitary main (by others). A flexible pipe coupling should also be installed at the basin. The check valve should be of a flap style able to operate in a horizontal position. It is recommended that in cold regions the piping above the frost grade be insulated. Consult factory for severely cold climates. Figure 6 B-3.3) CAULKING HUB INLET, (OPTIONAL): The hubs can be used with schedule 40 pipe, to install, (See Figure 7) 1. First locate where the inlet will be. Consult specifications for this location. 2. Using a HOLE SAW, cut the hole in the basin to the inside diameter of the hub. 3. Place hub on basin wall and drill mounting holes in basin. 4. Apply gasket or sealing caulk to back of hub, and mount hub on basin. 5. Insert bolts, washers and nuts through basin wall and hub, and tighten. 6. Insert pipe into hub and caulk. OPTIONAL Cualking Hub: Figure 8 B-3.5) Control Panel: Next locate and mount electrical control panel, and run cable to the basin package (see Control Panel Manual). CAUTION! ALL MODEL PUMPS AND CONTROL PANELS MUST BE PROPERLY CONNECTED AND PROPERLY GROUNDED PER THE NATIONAL ELECTRICAL CODE OR CANADIAN ELECTRICAL CODE, STATE, PROVINCE AND LOCAL CODES. IMPROPER GROUNDING VOIDS WARRANTY. Figure 7 NOTE: A proper motor controller must be provided that is compatible with the pump (s) being installed. (Motor Controller is part of control panel when factory supplied.) 7

B-4) INCOMING CABLE LOCATION: B-4.1) Direct Burial Cable with Cable Grips: Backfill and compact to a convenient level to work around top of basin. Locate and drill 7/8" diameter holes for the Direct Burial cable grips in the basin wall. Holes should be located at least 18 inches below grade. Feed the direct burial cable through the cable grips and into the junction box and tighten the grips on the box and the basin. It is important to leave enough cable slack between the junction box and basin wall to allow the cover to be removed (See Figure 9). BASIN WALL OPTIONAL Conduit Hub Installation: BASIN WALL JUNCTION BOX CABLE GRIPS JUNCTION BOX Figure 10 DIRECT BURIAL CABLE CONDUIT COUPLING CABLE GRIPS Figure 9 CABLE GRIPS DIRECT BURIAL CABLE B-5) Backfill: Finish backfill and compaction (see Figure 11). Place at least 4 inches and preferably 6 inches of aggregate in layers around the entire periphery of the basin in the ground, being careful not to damage or loosen any connections. B-4.2) Direct Burial Cable with Conduit Coupling: Backfill and compact to a convenient level to work around top of basin. To install an OPTIONAL conduit coupling (see Figure 10), 1. Find the location where the center of the coupling will be positioned on basin. 2. Using a HOLE SAW, cut the hole in the basin to the outside diameter of the coupling being installed. 3. Place coupling on basin wall and drill mounting holes in basin. 4. Apply gasket or sealing caulk to back of coupling, and mount coupling on basin. 5. Insert bolts, washers and nuts through basin wall and coupling, and tighten. After coupling has been installed, run the direct burial cable through the coupling and into the junction box and tighten the grips on the box. It is important to leave enough cable slack between the junction box and basin wall to allow the cover to be removed (See Figure 10). See Section B-7 for sealing of junction box. Figure 11 CAUTION! IN FREEZING CONDITIONS BACKFILL MUST BE DRY AND FREE OF ICE. DO NOT use backfill materials other than those specified above. In areas where specified materials are not available contact Barnes Pumps, Inc. for information on approved alternate materials. 8

The basin warranty is automatically voided if other than approved bed and backfill materials are employed without advance written approval. B-6) PUMP INSTALLATION: First attach lifting rope or chain to the pump (See Figure 12). Remove basin cover or open access door, lower pump and movable assembly, utilizing the lifting chain or rope, down the rail slowly, (DO NOT DROP)! Observe OSHA recommendations when installing and removing pump. CAUTION! RISK OF ELECTRICAL SHOCK. DO NOT LOWER PUMP BY THE POWER CORD. Rope or Chain B-7) JUNCTION BOX CONNECTIONS: IMPORTANT! CHECK TO BE CERTAIN THAT ALL POWER IS OFF. IMPORTANT! ALL CONNECTIONS INSIDE THIS TANK AND/OR JUNCTION BOX MUST BE MADE WITH "UL" LISTED WATER TIGHT CONNECTORS. CAUTION! THIS UNIT MAY HAVE MORE THAN ONE CONNECTION TO THE SOURCE OF SUPPLY. TO REDUCE THE RISK OF ELECTRIC SHOCK, DISCONNECT ALL SUCH CONNECTIONS BEFORE SERVICING. Wire Size: - Consult a qualified electrician for proper wire size. See Pump Manual for electrical information. Figure 12 NOTE: A hoist or crane may be used in lowering and removing the pump. Center the pump under the hook so that the pump can be lifted straight up. Lifting a pump that is not centered will create side pulls which may strain the crane and/or cause the pump to bind in the guide rail. Follow all general precautions in the crane s manual when installing and operating the crane. See Figure 13. Direct Burial Cable: Due to the availability of multi-conductor direct burial cables, several options have been left to the installer (see "DIRECT BURIAL CABLE REQUIREMENTS" on page 35 & 36). For OPTIONAL conduit from the basin to the motor controller, it is recommended that a packing material such as a sprayable urethane foam be used in the conduit line, placed around the wires, at the conduit coupling to help prevent gases from entering the motor controller. Packing is recommended for ALL entries into the motor control panel. It is very important to keep the conduit line dry and free from moisture during this process. (see Fig. 14) Remove junction box cover to connect pump, sensor and control cords to incoming direct burial cables. Refer to Figures 15 through 28 for your particular pump type and configuration. NOTE: Figures 15 through 28 are for illustration purposes only, cord locations, cables, color codes and junction box design may vary. B= Black, OR = Orange (or BL= Blue), R= Red, G= Green, W=White. To make wire connections, use the appropriate size wire nut. Figure 13 9

The level controls are normally open, unless otherwise specified. As the wet well level rises, the OFF float switch closes. As level continues to rise, the lead ON switch closes, completing the pilot circuit to start the lead pump. When the lead pump lowers the level and the lead ON switch opens, no action occurs due to a latching contact which keeps the circuit energized until the level is lowered to the point at which the pump OFF switch opens. The float switches are to be connected to the pump control relay(s) in the pump motor controller. Figure 14 B-8) LEVEL CONTROLS: The level controls are to be supported by a float pole (or optional cable rack) that is attached to the rail assembly. Floats may be adjusted by loosening the cable ties on the float pole (or by loosening the cord grips on the cable rack). Floats are factory adjusted before shipment, re-adjustment may be required for your particular installation. IMPORTANT! B-9) WINTERIZATION: 1. Remove the basin cover. 2. Manually pump the station fluid level down to the normal "OFF" level. Do not pump below the suction entrance of the pump. 3. Add fresh fluid until pump automatically turns "ON". Repeat until most of the sewage has been pumped out. 4. With the fluid level in the basin at the normal "OFF" position, add an equal amount of propylene glycol (non-toxic) to the basin. Mix by closing discharge valve and allow pump to run for one (1) minute. 5. Run the pump for 5 to 10 seconds to add winterized fluid to the discharge lines. 6. Reinstall the basin cover. 7. Turn the control panel breaker to the "OFF" position. Reactivation: 1. Turn the control panel breaker to the "ON" position. 2. Test the pump by running manually for 5 to 10 seconds. BOTTOM FLOAT FOR "OFF" OR "LOW LEVEL ALARM", MUST BE A MIN. OF 10" FROM BOTTOM OF BASIN TO WEIGHT ON SUSPENDED FLOAT, OR TO CABLE TIE ON POLE MOUNTED FLOAT. Be certain that the level controls cannot hang up or foul in it s swing. Float Pilot Switch Rating: 4.5A @ 115 Volts, 1/2 HP. 2.2A @ 230 Volts, 1/2 HP. NOTE: Float switch activates pump contactor only and does not switch pump directly. OPERATION SEQUENCES: Three float switches are normally supplied with simplex systems and four with duplex systems. The lowest switch is for PUMP(s) OFF, the next highest for PUMP ON for simplex and LEAD PUMP ON for duplex, the third at still higher level for ALARM ON for simplex and LAG PUMP ON for duplex, and the fourth at the highest level for ALARM ON for duplex systems. 10

PUMP MODEL SGV Grinders - Temp. (Except 5002L & 5022L) SGV Grinders - Moist/Temp. (Except 5002L & 5022L) SGV5002L & SGV5022L Temp. SGV5002L & SGV5022L Moist/Temp. TABLE 2 - JUNCTION BOX - ITEM #29 PUMP & CONTROL CABLE SIZES 10/4-0.745 14/2-0.530 10/4-0.745 18/5-0.476 6/4-1.010 8/4-0.780 14/2-0.530 6/4-1.010 8/4-0.780 18/5-0.476 CONFIGURATION FIGURES PART N0. (Valox) Standard Using Extra Grommet 077843V Standard Standard Use extra 0.437/0.500 in place of 1/2" 0.375/0.437 Using Extra Grommet 077843V Standard Standard SG Grinder -1 Phase 12/5-0.750 3/4" 0.500-0.625 to 0.626-0.750, 1/2" 0.375-0.437 to 0.437-0.500 & 1/2" 0.437-0.500 to Pluged Standard SG Grinder -3 Phase 10/4-0.750 3/4" 0.500-0.625 to 0.625-0.750, 1/2" 0.375-0.437 to 0.437-0.500 & 1/2" 0.375-0.437 to Pluged. Standard SG Grinder -1 Phase w/temp SG Grinder -3 Phase w/temp 12/5-0.750 14/2-0.530 10/4-0.750 14/2-0.530 3/4" 0.500-0.625 to 0.626-0.750, 1/2" 0.312-0.375 to 0.437-0.500 Using Extra Grommet 077843V 3/4" 0.500-0.625 to 0.626-0.750, 1/2" 0.312-0.375 to 0.437-0.500 Standard STEP - 1 Phase 14/3-0.390 3/4" 0.500-0.625 to 0.312-0.375 1/2" 0.437-0.500 to Pluged Standard STEP - 1 Phase Moist/Power 14/5-0.670 3/4" 0.500-0.625 to 0.625-0.750 1/2" 0.437-0.500 to Pluged Standard STEP - 3 Phase 14/4-0.600 1/2" 0.437-0.500 to Pluged Plug Control Grip w/098074 STEP - 3 Phase Temp STEP - 3 Phase Moist/Temp 14/4-0.600 14/2-0.530 14/4-0.600 18/5-0.476 Standard Using Extra Grommet 077843V 1/2" 0.375-0.437 to 0.437-0.500 Stardard E2022L 10/3-0.690 3/4" 0.500-0.625 to 0.625-0.750, 1/2" 0.375-0.437 to 0.375-0.437 & 1/2" 0.437-0.500 to Pluged Plug Control Grip w/098074 EHH - 1 Phase 14/3-0.390 3/4" 0.500-0.625 to 0.312-0.375 1/2" 0.437-0.500 to Pluged Plug Control Grip w/098074 EHH - 3 Phase 14/4-0.600 1/2" 0.437-0.500 to Pluged 1/2" 0.375-0.437 to 0.312-0.375 Plug Control Grip w/098074 17 21 18 21 19 21 20 21 24 23 27 28 25 26 17 21 15 16 22 23 27 28 17 21 18 21 15 16 15 16 27 28 104049-Simplex 094687-Duplex 104049-Simplex 094687-Duplex 102736-Simplex 095692-Duplex 102736-Simplex 095692-Duplex 104048-Simplex 094687-Duplex 104048-Simplex 094687-Duplex 104048-Simplex 094687-Duplex 104048-Simplex 094687-Duplex 104048-Simplex 094687-Duplex 104048-Simplex 094687-Duplex 104048-Simplex 094687-Duplex 104048-Simplex 094687-Duplex 104048-Simplex 094687-Duplex 104048-Simplex 094687-Duplex 104048-Simplex 094687-Duplex 104048-Simplex 094687-Duplex 11

E & H - 1 Phase E & H - 3 Phase E & H - 3 Phase w/temp 14/3-0.560 14/4-0.600 14/4-0.600 14/2-0.530 EH - 1 Phase 14/3-0.390 14/4-0.600 EH - 3 Phase 14/3-0.390 14/4-0.600 EH - 3 Phase w/temp. BP314, BP324, SE411, SE421 14/4-0.600 14/2-0.530 1/2" 0.437-0.500 to Pluged 1/2" 0.375-0.437 to 0.312-0.375 Plug Control Grip w/098074 Standard Using Extra Grommet 077843V 3/4" 0.500-0.625 to 0.312-0.375 1/2" 0.437-0.500 to Pluged Plug Control Grip w/098074 1/2" 0.437-0.500 to Pluged 1/2" 0.375-0.437 to 0.312-0.375 Plug Control Grip w/098074 Standard Using Extra Grommet 077843V 14/3-0.390 3/4" 0.500-0.625 to 0.312-0.375 3/4" 0.500-0.625 to 1/2" Plug Plug Control Grip w/098074 15 & 16 27 & 28 17 21 15 & 16 27 & 28 15 & 16 27 & 28 17 21 15 16 104048-Simplex 094687-Duplex 104048-Simplex 094687-Duplex 104048-Simplex 094687-Duplex 104048-Simplex 094687-Duplex 104048-Simplex 094687-Duplex 104048-Simplex 094687-Duplex 12

SIMPLEX - 115/230 Volt, 1Ph, PSC Motors With 3 Wire Pump Power Cable and 3 Floats. (PSC = Permanent Split Capacitor). STEP, EHH, EH, E, H - 1Ph; E2022L, BP314/324 & SE411/421 FIGURE 15 DIRECT BURIAL CABLE COLOR CODES MAY VARY FROM MANUFACTURES. Do to Direct Burial Cable availability, a larger quantity of wires in the cable may be used, and then removing those wires not being used. 13

DUPLEX - 115/230 Volt, 1Ph, PSC Motors With two 3 wire Pump Power Cable and 4 Floats. (PSC = Permanent Split Capacitor). STEP, EHH, EH, E, H - 1Ph; E2022L, BP314/324 & SE411/421 FIGURE 16 * Do to Direct Burial Cable availability, a larger quantity of wires in the cable may be used, and then removing those wires not being used. DIRECT BURIAL CABLE COLOR CODES MAY VARY FROM MANUFACTURES. * 14

SIMPLEX - 200-230Volt, 1Ph & 200-230/460Volt, 3Ph With 4 wire Pump Power Cable, 3 Floats and Control Cable (Temp). SGV except 5HP-1phase, SG, STEP, EH, E & H 3Phase w/temp. FIGURE 17 DIRECT BURIAL CABLE COLOR CODES MAY VARY FROM MANUFACTURES. Do to Direct Burial Cable availability, a larger quantity of wires in the cable may be used, and then removing those wires not being used. 15

SIMPLEX - 200-230Volt, 1Ph & 200-230/460Volt, 3Ph With 4 wire Pump Power Cable, 3 Floats and Control Cable (Moist. & Temp.) SGV w/moist & Temp. (except 5HP-1phase), STEP 3Phase w/moist. FIGURE 18 DIRECT BURIAL CABLE COLOR CODES MAY VARY FROM MANUFACTURES. Do to Direct Burial Cable availability, a larger quantity of wires in the cable may be used, and then removing those wires not being used. 16

SIMPLEX - 200-230Volt, 1Ph With 4 wire Pump Power Cable, 3 Floats and Control Cable ( Temp.) 5HP SGV w/temp. FIGURE 19 DIRECT BURIAL CABLE COLOR CODES MAY VARY FROM MANUFACTURES. Do to Direct Burial Cable availability, a larger quantity of wires in the cable may be used, and then removing those wires not being used. 17

SIMPLEX - 200-230Volt, 1Ph With 4 wire Pump Power Cable, 3 Floats and Control Cable (Moist. & Temp.) 5HP SGV w/moist & Temp. FIGURE 20 DIRECT BURIAL CABLE COLOR CODES MAY VARY FROM MANUFACTURES. Do to Direct Burial Cable availability, a larger quantity of wires in the cable may be used, and then removing those wires not being used. 18

DUPLEX - 200-230Volt, 1Ph & 200-230/460Volt, 3Ph With Two 4 wire Pump Power Cables, 4 Floats and Two Control Cables. SGV w/temp & Moist/Temp, SG, E, H, EH, STEP 3Phase w/temp. & STEP 3Phase w/moist/temp. FIGURE 21 * Do to Direct Burial Cable availability, a larger quantity of wires in the cable may be used, and then removing those wires not being used. DIRECT BURIAL CABLE COLOR CODES MAY VARY FROM MANUFACTURES. * 19

SIMPLEX - 230Volt, 1Ph With 5 wire Pump Power/Moisture Sensor Control Cable and 3 Floats. STEP - 1 Phase w/moist. FIGURE 22 DIRECT BURIAL CABLE COLOR CODES MAY VARY FROM MANUFACTURES. Do to Direct Burial Cable availability, a larger quantity of wires in the cable may be used, and then removing those wires not being used. 20

DUPLEX - 230Volt, 1Ph With Two 5 wire Pump Power/Moisture Sensor Control Cables and 4 Floats. STEP - 1 Phase w/moist. & SG - 1Phase FIGURE 23 * Do to Direct Burial Cable availability, a larger quantity of wires in the cable may be used, and then removing those wires not being used. DIRECT BURIAL CABLE COLOR CODES MAY VARY FROM MANUFACTURES. * 21

SIMPLEX - 200-230Volt, 1Ph. DIRECT BURIAL CABLE COLOR CODES MAY VARY FROM MANUFACTURES. With 5 wire Pump Power Cable and 3 Floats. SG - 1 Phase FIGURE 24 Do to Direct Burial Cable availability, a larger quantity of wires in the cable may be used, and then removing those wires not being used. 22

SIMPLEX - 200-230Volt, 1Ph. With 5 wire Pump Power Cable, 3 Floats and with OPTIONAL 2 wire Temperature Control Cable. SG - 1Phase w/temp. DIRECT BURIAL CABLE COLOR CODES MAY VARY FROM MANUFACTURES. FIGURE 25 Do to Direct Burial Cable availability, a larger quantity of wires in the cable may be used, and then removing those wires not being used. 23

DUPLEX - 200-230Volt, 1Ph. With Two 5 wire Pump Power Cables, 4 Floats and with Two *OPTIONAL 2 wire Temperature Control Cables. SG - 1Phase w/temp. FIGURE 26 * Do to Direct Burial Cable availability, a larger quantity of wires in the cable may be used, and then removing those wires not being used. DIRECT BURIAL CABLE COLOR CODES MAY VARY FROM MANUFACTURES. * 24

SIMPLEX - 230/460Volt, 3Ph. With Two 4 wire Pump Power Cables, 4 Floats. STEP, EHH, E, H, EH and SG - 3Phase FIGURE 27 DIRECT BURIAL CABLE COLOR CODES MAY VARY FROM MANUFACTURES. Do to Direct Burial Cable availability, a larger quantity of wires in the cable may be used, and then removing those wires not being used. 25

DUPLEX - 200-230/460Volt, 3Ph With Two 4 wire Pump Power Cables, 4 Floats STEP, EHH, E, H, SG 3Phase FIGURE 28 * Do to Direct Burial Cable availability, a larger quantity of wires in the cable may be used, and then removing those wires not being used. DIRECT BURIAL CABLE COLOR CODES MAY VARY FROM MANUFACTURES. * 26

SECTION: C REPLACEMENT PARTS C-1 ORDERING REPLACEMENT PARTS: When ordering replacement parts, ALWAYS furnish the following information: 1. Serial number and date code. (C-4) 2. Model number. (C-3) 3. Part number. (C-2) 4. Part description. 5. Item part number. 6. Quantity required. 7. Shipping instructions. 8. Billing instructions. 2 1 3 C-2 PART NUMBER: The part number consists of a six (6) digit number, which appears in the catalog (specical engineered products may not appear in catalog. A one or two letter suffix may follow this number to designate the design configuration. This number is used for ordering and obtaining information. C-3 MODEL NUMBER: This designation consists of numbers and letters which represent the diameter, depth and design. This number is used for ordering and obtaining information. C-4 SERIAL NUMBER: The serial number block will consist of a six digit number, which is specific to each unit and may be preceded by an alpha character, which indicates the plant location. This number will also be suffixed with a four digit number, which indicates the date the unit was built (Date Code). EXAMPLE: A012345 0490. Reference the six digit portion (Serial Number) of this number when referring to the product. 27

Simplex System 28

Simplex System PARTS LIST IMPORTANT! Specify Package Model Number & Part Number when ordering parts or service inquiries. ITEM QTY. DESCRIPTION PART NO. 1 1 Basin Various Depths & Diameters 2 1 Basin Cover, one piece 24" Basin Dia., Fiberglass 094487 30" Basin Dia., Fiberglass 094488 36" Basin Dia., Fiberglass 094489 42" Basin Dia., Fiberglass 094017 24" Basin Dia., Steel 094482 30" Basin Dia., Steel 094483 36" Basin Dia., Steel 094484 42" Basin Dia., Steel 094884 3 14 Cap Screw 3/8-16 x 1.25" Lg Stainless 1-36-1 4 20 Flat Washer 1" O.D. x 3/8" I.D. Stainless 082727 5 14 Lock Washer 3/8" Stainless 035792 6 14 Hex Nut 3/8-16 Stainless 15-23-1 7 1 Discharge Coupling 1-1/4" NPT, Stainless 094790 2" NPT, Stainless 094802 8 4 Lock Washer 3/4" O.D. x 3/8" I.D Stainless 062941 9 4 Hex Nut 5/16-18 Stainless 15-19-1 10 1 Cap Plug (For Shipping Only) 097368 11 1 Stainless "C" Channel 48" Basin Depth 093980 60" Basin Depth 086236 72" Basin Depth 086238 84" Basin Depth 086240 90" Basin Depth 086241 96" Basin Depth 086242 108" Basin Depth 086244 120" Basin Depth 086246 132" Basin Depth 086248 144" Basin Depth 086250 156" Basin Depth 086252 (Must use Rail Extensions for deeper Basins.) 12 2 Right Brace, Stainless 24" Dia. Basin 094944 30" Dia. Basin 094945 36" Dia. Basin 094947 42" Dia. Basin 094947 13 2 Brace, Left, Stainless 24" Dia. Basin 094948 30" Dia. Basin 094949 36" Dia. Basin 094950 42" Dia. Basin 094951 14 1 True Union Ball Valve 1.25" NPT, PVC 085115 2" NPT, PVC 089873 15 1 Extension Handle 48" Deep 094780 60" Deep 094781 72" Deep 094782 78" Deep 094783 84" Deep 094784 90" Deep 094785 96" Deep 094786 108" Deep 094787 120" Deep 094788 144" Deep 097003 16 1 Close Nipple 1.25" NPT, Stainless 075476 2" NPT, Stainless 075478 17 1 Stationary Fitting 1.25" NPT, Cast Iron 074834 2" NPT, Cast Iron 078850 18 1 Diaphragm Buna-N 072072 19 8 Lock Washer, Internal Tooth No. 10, Stainless 053421 20 8 Hex Nut 10-32, Stainless 15-4-1 21 1 Lifting Device (Not Shown) Polypropylene Rope, Stainless Cables, or Steel Chain. 23 1 Cover Gasket 034452 28 1 J-Bolt Stainless 058811 29 1 Junction Box See Table 2 29

Simplex System 30 1 Float Pole Assy. (Includes Floats #30A) 48" Basin Depth 093983 60" Basin Depth 079624 72" Basin Depth 079626 78" Basin Depth 079627 84" Basin Depth 079628 90" Basin Depth 079629 96" Basin Depth 079630 108" Basin Depth 079632 120" Basin Depth 079634 144" Basin Depth 079638 30A 3 Floats (Specify Cord Length) 073617 32 1 Extention Handle Bracket Stainless 098714 33 1 Nipple, 24" & 30"Dia. Basin 1.25" x Close, NPT, Stainless 075476 1.25" NPT x Close, PVC 093925 Nipple, 30" Dia. Basin 2.00" NPT x Close, Stainless 075478 2.00" NPT x Close, PVC 093927 Nipple, 36" Dia. Basin 1.25" NPT x 2.50" Lg., Stainless 075896 1.25" NPT x Close, PVC 093925 2.00" NPT x 2.50" Lg., Stainless 094902 2.00" NPT x Close, PVC 093927 Nipple, 42" Dia. Basin 1.25" NPT x 5.00" Lg., Stainless 100859 1.25" NPT x 4.62" Lg., PVC 086623 2.00" NPT x 5.00" Lg., Stainless 082266 2.00" NPT x 5.00" Lg., PVC 075600 34 1 Serial Plate 35 2 Cap Screw 1/4-20 x.75" Lg., Stainless 1-5-1 37 9 Sealing Washer 3/8" 082727 38 1 Bug Free Vent 2" 075831 40 1 Vent Flange, 2" 026210A 41 3 Strain Relief Cable Grip (STD) Electrical Coupling 1.25" (OPTIONAL) 078470 Electrical Coupling 1.50" (OPTIONAL) 078471 Electrical Coupling 2.00" (OPTIONAL) 078471D 42 2 Hex Hd Screw 3/8-16 x 1-1/2" Lg. Stainless 1-38-1 43 2 Lock Washer 3/8" Stainless 20-14-1 44 1 Inlet, Flexible Pipe Fitting 4" Sch. 40 PVC, Grey 076149 4" SDR 35, PVC (STD), Maroon 075898 6" Sch. 40 PVC, Black 076941 6" SDR 35, PVC, Yellow 076111 Caulking Hub 4", Cast Iron 063847 Caulking Hub 6", Cast Iron 063848 Caulking Hub 8", Cast Iron 063850 45 1 Close Nipple 2", NPT, PVC 093927 46 8 Hex Hd Screw 5/16-18 x 1-1/4" Lg, Stainless 1-131-1 47 6 Hex Hd Screw 3/8-16 x 1" Lg, Stainless 1-529-1 48 4 Hex Hd Screw 1/4-20 x.75" Lg, Stainless 1-523-1 49 4 Lockwasher 1/4", Stainless 022333 51 4 Hex Nut 1/4-20, Stainless 15-5-1 52 4 Weather Washer 1/4, Stainless/Buna-N 095032 53 4 Lockwasher 1/4, Stainless 022333 54 4 Hex Hd Screw 1/4-20 x 1.25" Lg., Stainless 104038 30

Duplex System 31

Duplex System PARTS LIST IMPORTANT! Specify Package Model Number & Part Number when ordering parts or service inquiries. ITEM QTY. DESCRIPTION PART No. 1 1 Basin Various Depths & Diameters 2 1 Basin Cover, One Piece 36" Dia. Basin, Fiberglass 094489 Basin Cover, w/access Door 36" Dia. Basin, Steel 094708 42" Dia. Basin, Steel 094163 48" Dia. Basin, Steel 094165 60" Dia. Basin, Steel 094167 36" Dia. Basin, Aluminum 094709 42"Dia. Basin, Aluminum 094164 48"Dia. Basin, Aluminum 094166 60"Dia. Basin, Aluminum 094168 3 6 Cap Screw 3/8-16 x 1.25" Lg Stainless 022893 4 24 Flat Washer 1" O.D. x 3/8" I.D. Stainless 082727 5 10 Lock Washer 3/8" Stainless 035792 6 12 Hex Nut 3/8-16 Stainless 15-23-1 7 1 Discharge Coupling For 36" Dia. Basin Only 094801 1.50" NPT, Stainless 075580 2.00" NPT, Stainless 075582 8 8 Lock Washer 3/4" O.D. x 3/8" I.D. Stainless 062941 9 4 Hex Nut 5/16-18 Stainless 15-19-1 10 1 Cap Plug (For Shipping Only) 097368 11 2 Stainless "C" Channel 48" Basin Depth 093980 60" Basin Depth 086236 72" Basin Depth 086238 84" Basin Depth 086240 90" Basin Depth 086241 96" Basin Depth 086242 108" Basin Depth 086244 120" Basin Depth 086246 132" Basin Depth 086248 144" Basin Depth 086250 156" Basin Depth 086252 (Must use Rail Extensions for deeper Basins) 12 2 Right Brace, Stainless 36" Dia. Basin 094942 42" Dia. Basin 094942A 48" Dia. Basin 094942B 60" Dia. Basin 094942C 72" Dia. Basin 095049 13 2 Left Brace, Stainless 36" Dia. Basin 094943 42" Dia. Basin 094943A 48" Dia. Basin 094943B 60" Dia. Basin 094943C 72" Dia. Basin 095048 14 2 True Union Ball Valve 1.25" NPT, PVC 085115 2.00" NPT, PVC 089873 15 2 Extension Handle 48" Deep 094780 60" Deep 094781 72" Deep 094782 78" Deep 094783 84" Deep 094784 90" Deep 094785 96" Deep 094786 108" Deep 094787 120" Deep 094788 144" Deep 097003 16 2 Pipe Nipple 1.25" NPT x Close, Stainless 075476 1.25" NPT x Close, PVC 093925 2" NPT x Close, Stainless 075478 2" NPT x Close, PVC 093927 17 2 Stationary Fitting 1.25", Cast Iron 074834 2.00", Cast Iron 078850 18 2 Diaphragm 072072 19 16 Lock Washer, Internal Tooth No. 10, Stainless 053421 20 16 Hex Nut 10-32, Stainless 15-4-1 32

Duplex System 21 1 Lifting Device (Not Shown), Polypropylene Rope, Stainless Cable, Steel Chain 22 1 Mounting Bracket (Included with #29) Stainless 094719 23 1 Cover Gasket 034452 24 2 Pipe Nipple (Not Used with 2" Piping) 1.25" NPT x Close, Stainless 075476 1.25" NPT x 1.62" lg, PVC 094914 28 1 J-Bolt Stainless 058811 29 1 Junction Box See Table 2 30 1 Float Pole Assy. (Includes Floats #30A) 48" Basin Depth, SGV 094162 60" Basin Depth, SGV 079124 72" Basin Depth, SGV 079126 84" Basin Depth, SGV 079128 96" Basin Depth, SGV 079130 108" Basin Depth, SGV 079132 120" Basin Depth, SGV 079134 132" Basin Depth, SGV 079136 144" Basin Depth, SGV 079138 168" Basin Depth, SGV 097326 30A 4 Floats (Specify Cord Length) 073617 32 2 Extention Handle Bracket 099196 33 2 Pipe Nipple, 36"Dia. Basins 1.25" NPT x Close, Stainless 075476 42", 48" & 60" Dia. Basins 1.25" NPT x 2.50" Lg, Stainless 075896 42", 48" & 60" Dia. Basins 1.25" NPT x 1.62" Lg, PVC 094914 42", 48" & 60" Dia. Basins 2" NPT x Close, Stainless 075478 42", 48" & 60" Dia. Basins 2" NPT x Close, PVC 093927 34 1 Serial Plate 35 4 Cap Screw 1/4-20 x.75" Lg., Stainless 1-5-1 37 24 Sealing Washer 3/8" 082727 38 1 Bug Free Vent 2" 075831 39 1 Pipe Nipple 1.25" NPT x Close, Stainless 075476 1.25" NPT x 1.62" Lg., PVC 094914 2" NPT x Close, Stainless 075478 2" NPT x Close, PVC 093927 40 1 Vent Flange 2" 026210A 41 6 Strain Relief Cable Grips (STD) Electrical Coupling, 1.25" (Not Shown) OPTIONAL 078470 1 Electrical Coupling, 1.50" (Not Shown) OPTIONAL 078471 1 Electrical Coupling, 2.00" (Not Shown) OPTIONAL 078471D 42 2 Hex Hd Screw 3/8-16 x 1-1/2" Lg. Stainless 1-38-1 43 2 Lock Washer 3/8" Stainless 20-14-1 44 1 Inlet, Flexible Pipe Fitting 4" Sch. 40 PVC, Grey 076149 4" SDR 35, PVC (STD), Maroon 075898 6" Sch. 40 PVC, Black 076941 6" SDR 35, PVC, Yellow 076111 Caulking Hub 4", Cast Iron 063847 Caulking Hub 6", Cast Iron 063848 Caulking Hub 8", Cast Iron 063850 45 1 Close Nipple 2", NPT, PVC 093927 46 8 Hex Hd Screw 5/16-18 x 1-1/4" Lg, Stainless 1-131-1 47 6 Hex Hd Screw 3/8-16 x 1" Lg, Stainless 1-529-1 48 4 Hex Hd Screw 1/4-20 x.75" Lg, Stainless 1-523-1 49 5 Lockwasher 1/4", Stainless 022333 50 7 Hex Nut 1/4-20, Stainless 15-5-1 51 2 Elbow 90 x 1.25" NPT, Stainless 075481 90 x 1.25" NPT, PVC 094820 (Also used in PVC Piping) Street x 2" NPT, Stainless 083933 52 1 Tee 1.25" NPT, Stainless 075493 1.25" NPT, PVC 094915 2" NPT, Stainless 075494 2" NPT, PVC 094905 53 1 Reducer 1.25" NPT x 1.50" NPT, Stainless 094916 1.25" NPT x 1.50" NPT, PVC 094918 2" NPT x 2.50" NPT, Stainless 076110 2" NPT x 2.50" NPT, PVC 094906 33

Duplex System 54 1 Pipe Nipple, 36" Dia. Basin 1.25" NPT x 5.50" Lg., Stainless 094819 1.25" NPT x 2" Lg., PVC 094919 Pipe Nipple, 42" Dia. Basin 1.25" NPT x 5.50" Lg., Stainless 094819 1.25" NPT x 5.50" Lg., PVC 094922 2.50" NPT x 3" Lg., Stainless 094903 2.50" NPT x 3" Lg., PVC 094907 Pipe Nipple, 48" Dia. Basin 1.25" NPT x 8.50"Lg., Stainless 094923 1.25" NPT x 6" Lg., PVC 103473 2.50" NPT x 6.50" Lg., Stainless 098413 2.50" NPT x 5.50" Lg., PVC 094909 Pipe Nipple, 60" Dia. Basin 1.25" NPT x 11.50"Lg., Stainless 100218 1.25" NPT x 8.50" Lg., PVC 094924 2.50" NPT x 8.50" Lg., Stainless 094910 2.50" NPT x 8.50" Lg., PVC 094911 55 1 Gasket, Access Door (Not Shown) 34

DIRECT BURIAL CABLE (DBC) REQUIRMENTS For Control Panels. PUMP MODEL SGV Grinders - Temp. (Except 5002L & 5022L) SGV Grinders - Moist/Temp. (Except 5002L & 5022L) DBC CONTROL CABLE SIZES 18/4 (0.236-0.472) 18/12 (0.438-0.500) 18/10 (0.236-0.472) SGV5002L w/temp. 3 18/4 (0.236-0.472) SGV5022L w/temp. 3 18/4 (0.236-0.472) SGV5002L 18/12 (0.438-0.500) with Moist/Temp. 3 18/10 (0.236-0.472) SGV5022L 18/12 (0.438-0.500) with Moist/Temp. 3 18/10 (0.236-0.472) SG Grinder -1 Phase 18/6 (0.366-0.385) SG Grinder -3 Phase 18/6 (0.366-0.385) SG Grinder -1 Phase w/temp 18/12 (0.438-0.500) SG Grinder -3 Phase w/temp 3 STEP - 1 Phase 18/6 (0.366-0.385) STEP - 1 Phase Moist 3 /Power STEP - 3 Phase 18/6 (0.366-0.385) STEP - 3 Phase Temp STEP - 3 Phase Moist./Temp 18/4 (0.236-0.472) 18/12 (0.438-0.500) 18/10 (0.236-0.472) E2022L 18/6 (0.366-0.385) EHH - 1 Phase 18/6 (0.366-0.385) EHH - 3 Phase 18/6 (0.366-0.385) E & H - 1 Phase 18/6 (0.366-0.385) NUMBER 1 CONTROL CABLES 1 - Duplex (TS) 1 - Duplex (MS) 1 - Duplex (TS) 1 - Duplex (TS) 1 - Duplex (MS) 1 - Duplex (MS) 1 - Duplex (F, TS) 1 - Duplex 1 - Duplex (TS) 1 - Duplex (MS) DBC PUMP POWER CABLE SIZE 10/4 (0.500-0.600) 10/4 (0.500-0.600) 10/4 (0.500-0.600) 10/4 (0.500-0.600) 6/4 (0.746-0.756) 6/4 (0.746-0.756) 8/4 (0.661-0.671) 8/4 (0.661-0.671) 6/4 (0.746-0.756) 6/4 (0.746-0.756) 8/4 (0.661-0.671) 8/4 (0.661-0.671) 12/5 (0.454-0.470) 12/5 (0.454-0.470) 14/4 (0.370-0.380) 14/4 (0.370-0.380) 12/5 (0.454-0.470) 12/5 (0.454-0.470) 10/4 (0.500-0.600) 10/4 (0.500-0.600) 14/3 (0.340-0.350) 14/3 (0.340-0.350) 14/3 (0.340-0.350) 14/5 (0.403-0.413) 14/4 (0.370-0.380) 14/4 (0.370-0.380) 14/4 (0.370-0.380) 14/4 (0.370-0.380) 14/4 (0.370-0.380) 14/4 (0.370-0.380) 10/3 (0.450-0.456) 10/3 (0.450-0.456) 14/3 (0.340-0.350) 14/3 (0.340-0.350) 14/4 (0.370-0.380) 14/4 (0.370-0.380) 14/3 (0.340-0.350) 14/3 (0.340-0.350) NUMBER 2 POWER CABLES 35

E & H - 3 Phase 18/6 (0.366-0.385) 14/4 (0.370-0.380) 14/4 (0.370-0.380) E & H - 3 Phase w/temp 3 18/4 (0.236-0.472) 1 - Duplex (TS) 14/4 (0.370-0.380) 14/4 (0.370-0.380) EH - 1 Phase 18/6 (0.366-0.385) 14/3 (0.340-0.350) 14/3 (0.340-0.350) EH - 3 Phase 18/6 (0.366-0.385) 14/4 (0.370-0.380) 14/4 (0.370-0.380) EH - 3 Phase w/temp. 3 18/4 (0.236-0.472) 1 - Duplex (TS) 14/4 (0.370-0.380) 14/4 (0.370-0.380) BP314, BP324, SE411, SE421 18/6 (0.366-0.385) 14/3 (0.340-0.350) 14/3 (0.340-0.350) NOTES: 1. Control cable may include some or all of the following: pump temperature sensor, moisture sensor and/or floats. 2. Do to the availability of Direct Burial cable, the number of cables to the control panel may vary on Duplex units. Number of cables shown in chart and Figures is only one variation. 3. Specified sensor connected to pump power direct burial cable, for simplex units. 4. F = Floats, MS = Moisture Sensor, TS = Temperature Sensor CABLE DESCRIPTION; Ref. NEC article #340 Type TC (ROUND) tray cable, THHN or THWN (TFFN) UL recognized, direct burial cable. Volts, rated 600V continuous use at 90C dry and 75C wet. Cable to meet requirements of UL83 for THHN or THWN. Jacket to be printed or indented, size and number of conductors THHN or THWN (TFFN) type TC 600V (UL). THROUGH BASIN WALL USE CABLE PART NUMBER GRIP RANGE CORD GRIP # LOCK NUT DRILL SIZE 10/3 102195 0.236-0.472 100607 100609 7/8" 10/4 098118 0.236-0.472 100607 100609 7/8" 10/5 102197 0.354-0.629 094270 097310 1" 12/3 104060 0.236-0.472 100607 100609 7/8" 12/5 104061 0.236-0.472 100607 100609 7/8" 18/4 100204 0.236-0.472 100607 100609 7/8" 18/6 096555 0.236-0.472 100607 100609 7/8" 18/8 101726 0.236-0.472 100607 100609 7/8" 18/10 101727 0.236-0.472 100607 100609 7/8" 18/12 098117 0.354-0.629 094270 097310 1" Required from home to control panel: 10/4 (3 power 1 ground) and 30 Amp breaker at the service drop. 36

BASIN VOLUME CHART IN U.S. GALLONS SIZE Dia X Ht VOLUME GALLONS VOLUME "OFF" VOLUME "ON" VOLUME "ALARM" VOLUME BETWEEN ON - OFF 24 x 48 94.0 19.6 43.1 51.0 23.5 24 x 60 117.5 " " " " 24 x 72 141.0 " " " " 24 x 78 152.9 " " " " 24 x 84 164.6 " " " " 24 x 90 176.4 " " " " 24 x 96 188.2 " " " " 24 x 108 211.7 " " " " 24 x 120 235.2 " " " " 24 x 144 282.2 " " " " 30 x 48 146.9 30.6 66.3 79.6 36.7 30 x 60 183.6 " " " " 30 x 72 220.3 " " " " 30 x 78 238.7 " " " " 30 x 84 257.0 " " " " 30 x 90 275.0 " " " " 30 x 96 293.8 " " " " 30 x 108 330.5 " " " " 30 x 120 367.2 " " " " 30 x 144 440.6 " " " " 36 x 48 211.7 44.1 97.0 114.7 52.9 36 x 60 264.6 " " " " 36 x 72 317.5 " " " " 36 x 78 344.0 " " " " 36 x 84 370.4 " " " " 36 x 90 396.9 " " " " 36 x 96 423.4 " " " " 36 x 108 476.3 " " " " 36 x 120 529.2 " " " " 36 x 132 581.7 " " " " 36 x 144 634.6 " " " " 36 x 150 661.0 " " " " 42 x 48 287.9 60.0 131.9 155.9 72.0 42 x 60 359.8 " " " " 42 x 72 431.8 " " " " 42 x 78 467.8 " " " " 42 x 84 503.8 " " " " 42 x 90 539.8 " " " " 42 x 96 575.8 " " " " 42 x 108 647.7 " " " " 42 x 120 719.7 " " " " 42 x 144 863.7 " " " " 48 x 48 376.0 78.3 172.3 203.7 94.0 48 x 60 469.8 " " " " 48 x 72 563.7 " " " " 48 x 78 610.7 " " " " 48 x 84 657.7 " " " " 48 x 90 704.7 " " " " 48 x 96 751.7 " " " " 48 x 108 845.6 " " " " 48 x 120 939.6 " " " " 48 x 144 1227.5 " " " " 60 x 48 587.5 122.4 269.3 318.2 146.9 60 x 60 734.4 " " " " 60 x 72 881.3 " " " " 60 x 78 954.7 " " " " 60 x 84 1028.4 " " " " 60 x 90 1101.6 " " " " 60 x 96 1175.0 " " " " 60 x 108 1321.9 " " " " 60 x 120 1468.8 " " " " 60 x 144 1762.6 " " " " 72 x 162 2855.3 176.3 387.8 458.4 211.6 NOTES: 1) Pump will displace approximately 3.3 gallons. 2) Ref. 1 gallon = 0.0034 x height (inches) x diameter (inches). 37

BASIN BALLAST REQUIREMENTS 63 LB. PER CUBIC FOOT OF VOLUME REQUIRED SIZE Dia X Ht BASIN VOLUME CU. FT. REQUIRED BALLAST LBS. REQUIRED BALLAST CU. FT. 24 x 48 12.57 791.8 5.5 24 x 60 15.71 989.7 7.0 24 x 72 18.85 1187.7 8.5 24 x 78 20.44 1287.9 9.1 24 x 84 22.00 1386.4 9.9 24 x 90 23.58 1485.8 10.6 24 x 96 25.16 1585.2 11.3 24 x 108 28.30 1783.2 12.7 24 x 120 31.45 1981.1 14.1 24 x 144 37.73 2377.0 17.0 30 x 48 19.64 1237.4 8.8 30 x 60 24.55 1546.5 11.0 30 x 72 29.45 1855.6 13.3 30 x 78 31.91 2010.6 14.4 30 x 84 34.40 2164.7 15.5 30 x 90 36.77 2316.4 16.5 30 x 96 39.28 2474.7 17.7 30 x 108 44.19 2783.8 20.0 30 x 120 49.09 3093.0 22.0 30 x 144 58.90 3711.2 25.7 36 x 48 28.30 1783.2 12.7 36 x 60 35.38 2228.8 15.9 36 x 72 42.45 2674.3 19.1 36 x 78 45.99 2897.5 20.7 36 x 84 49.52 3119.9 22.3 36 x 90 53.07 3343.1 23.8 36 x 96 56.61 3566.3 25.5 36 x 108 63.68 4011.9 28.7 36 x 120 70.75 4457.5 31.8 36 x 132 77.77 4899.7 35.0 36 x 144 85.00 5348.7 38.2 36 x 150 88.37 5567.7 39.8 42 x 48 38.49 2425.0 17.3 42 x 60 48.11 3030.6 21.6 42 x 72 57.73 3637.1 26.0 42 x 78 62.54 3940.3 28.1 42 x 84 67.35 4243.6 30.3 42 x 90 72.17 4546.8 32.5 42 x 96 76.98 4850.0 34.6 42 x 108 86.59 5455.6 38.9 42 x 120 96.22 6062.1 43.3 42 x 144 115.48 7275.0 51.9 48 x 48 50.27 3167.1 22.6 48 x 60 62.81 3957.2 28.3 48 x 72 75.37 4748.1 33.9 48 x 78 81.65 5144.0 36.7 48 x 84 87.93 5539.9 39.5 48 x 90 94.21 5935.8 42.4 48 x 96 100.50 6331.6 45.2 48 x 108 113.06 7122.6 50.8 48 x 120 125.62 7914.3 56.5 48 x 144 164.12 10339.3 73.8 60 x 48 78.54 4948.6 35.3 60 x 60 98.19 6185.9 44.2 60 x 72 117.83 7423.3 53.0 60 x 78 127.64 8041.5 57.4 60 x 84 137.47 8660.6 62.0 60 x 90 147.28 9279.0 66.3 60 x 96 157.10 9897.1 70.6 60 x 108 176.73 11134.5 79.5 60 x 120 196.37 12371.9 88.4 60 x 144 235.66 14846.6 106.0 72 x 162 381.75 24050.5 171.8 NOTES: 1) Gallons x.1337 = cu. ft. 2) One cu. ft. ballast = 140 lbs. 38

IMPORTANT! WARRANTY REGISTRATION Your product is covered by the enclosed Warranty. Complete the Warranty Registration Form and returned to Crane Pumps & Systems, Inc. Warranty Service Group IMPORTANT! If you have a claim under the provision of the warranty, contact your local Crane Pumps & Systems, Inc. Distributor. RETURNED GOODS RETURN OF MERCHANDISE REQUIRES A "RETURNED GOODS AUTHORIZATION". CONTACT YOUR LOCAL CRANE PUMPS & SYSTEMS, INC. DISTRIBUTOR. Products Returned Must Be Cleaned, Sanitized, Or Decontaminated As Necessary Prior To Shipment, To Insure That Employees Will Not Be Exposed To Health Hazards In Handling Said Material. All Applicable Laws And Regulations Shall Apply. 39