Solutions for a WORRY FREE HATCHERY No one knows HVAC like
Jamesway has long been the gold standard for incubators. Since 1915 we have been implementing the best machines and equipment to ensure that you get the most return on your investment. We understand the industry better than any other company can: our specialists have actually done your job. Hatchery management cannot be done in a lab or by science alone. Our experts are from the hatchery industry and are able to ensure that we make the best, most reliable and easy to use equipment on the market. Then we back it up with the experience to make it really perform. With Jamesway you never need to worry that your equipment will let you down. Jamesway Incubator Company Inc.
Complete, supremely versatile HVAC systems for the most efficient and effective hatcheries No two hatcheries are alike and each operation requires its own unique ventilation and equipment...but all eggs and chicks need the right temperature, ventilation and humidity to thrive. was designed by Jamesway s ventilation specialists for the modern poultry hatchery. When a hatchery manager has complete control over his/her environmental control system he can be sure of the most productive hatch every time. The Role of the HVAC is to provide the optimal operating conditions for the incubators Ventilation = fuel for the machines Our goal is to maximize your hatch performance and help you make the right decisions on design, technologies and cost
Custom Designed Perfectly matched to your current and future ventilation needs Designed to optimize performance to save you money Heating options: natural gas, propane, electric or hot water Humidification and dehumidification Ventilation options: indoor or outdoor air handlers, packaged roofor ground-mounted units Single- and three-phase electrical supply For new installation or retrofit/upgrade, to save on energy costs, improve ventilation or add new system components AND Jamesway s includes options for water cooling and heating (as required) for incubators and hatchers.
Jamesway s Our system is composed of a computer, which runs the software, sensor packs to provide any combination of temperature, humidity and/or pressure monitoring, and a controller, which reads sensors and drives outputs. With the Jamesway approach you get: A complete, worry-free system customized to your exact climate to maintain perfect temperature and humidity for the egg room, incubator, hatchery, chick room, etc. The latest technologies to ensure the best performance and the most comfortable working environment for your staff A single, integrated and automated system for environmental control of incubators, hatchers and ventilation for all your rooms Easy pain-free installation no need to buy additional boiler, chillers and pumps. Single supplier responsibility avoids integration problems Maximum performance over the life of your hatchery Platinum TM quality birds have greater liveability which means increased profits now and in the future
How Does It Work? The main purpose of is to meet the needs of the incubators while providing the right conditions for egg storage and processing. Within a modern hatchery there are a number of options that are available when it comes to ventilation: AHU's (Air Handling Units) - Typically with a 100% fresh air intake and with cooling and heating to maintain all year round, consistent conditions. Cooling is usually achieved by running chilled water through a cooling coil. Heating is provided by either a hot water, electric or gas coil. These units can be either mounted internally or externally. Package Units/RTU's (Rooftop Units) - Typically recirculate some of the supply air from within the hatchery back into the incoming air supply. Units have on-board refrigeration to provide cooling. Heating is provided by hot water, electricity or gas.these units can only be mounted externally. Both systems can be designed to provide de-humidification by over-cooling the air to condense and remove the moisture. When it comes to meeting the ventilation needs of single-stage incubators, new technology has allowed us to develop Variable Volume Control. This is where the amount of air is varied (based on the needs of the incubators) by altering the output of the AHU/RTU against the demand of the incubator. Roof top unit with pre-heating for cold weather Heat recovery chiller
How Does It Work? This is typically done by measuring room pressure and adjusting the output of the unit to maintain a constant pressure. So, when the air intake damper opens on a single-stage incubator, the room pressure drops and the system adjusts dynamically. This principle of Variable Volume Control offers significant energy savings to our customers as no extra air is conditioned and wasted as in traditional fixed volume ventilation systems. As well as meeting these ventilation needs, we also need to meet the cooling and heating requirements of our incubators. This is done by providing chilled water for cooling and hot water for heating. Currently there are many off the shelf suppliers of Air Cooled Chillers. For a modern day hatchery there are two choices available: either Screw Chillers or Scroll Chillers. Screw Chillers offer the best energy efficiency while Scroll Chillers are more cost effective although having some level of redundancy. If Jamesway Hot Water Heating option on our incubators is chosen and the weekly egg set is over 300,000 there is an option to use a dedicated heat recovery chiller where free hot water is produced as part of the chilled water cooling cycle offering a ROI of between two to three years. HVAC Guardian panel Platform mounted air handlers for temperate climates
A FOCUS ON ENERGY EFFICIENCY Jamesway is known the world over for energy efficient incubator and hatchery designs. This same design philosophy carries forward to our ventilation system. Even our most basic systems are energy efficient. We control air pressure by putting the right amount of air into the room to begin with, which saves energy by avoiding conditioned air that is then merely exhausted.
ENERGY SAVING Our systems are also capable of giving you free hot water by recovering the embryonic heat produced at the exothermic end of the incubation cycle to heat the eggs at the beginning of the cycle and to provide hot water for washing. This significantly decreases your energy costs year round. (See the page on HRS/WRS).
The Effects of a HVAC System on a Hatchery A well designed ventilation / cooling system can make a difference of 2% Hatch and more (depending on seasonal variations) Quality chicks on a consistent basis irrespective of varying climate conditions Good quality chicks = greater numbers of saleable chicks and less culls Energy efficient with lower running costs Reduced maintenance costs
Why HVAC is The Most Important Investment You Can Make for Your Machines The performance of incubators is dependent on the system that services it. Consider it the fuel of the machine. Hatchery ventilation and incubator cooling systems are not always well designed. Often they are not even installed by hatchery experts. Incorrect HVAC design is visible at both extremes, from under-sizing to oversizing - either a waste of money or inadequate supply. using the correct data about temperature and humidity assures consistent quality hatch and best value for the investment. Cooling pipe-work systems need to be properly sized for current and planned expansions Critical to incubator performance. Humidification/dehumidification is often not fully understood or considered to ensure consistent hatch performance over changing climatic conditions. And as for Geographic Location... This has a significant impact on equipment selection and sizing A 10 degree Farenheit change in temperature can change the overall costs by 15% A 10% increase in relative humidity can change the overall costs by 20%
A complete range of customizable systems Embryos and day-old birds need the right environment. We provide all the necessary components from some of the world s most recognized equipment suppliers. We know our incubator and hatchery needs better than anyone else and design our systems to support them. Who else should you trust to ensure they give you the best return on your investment and worry free operation?
HVACGuardian A simple-to-use system with equipment your staff already knows. Our VAC PLC-based multi-tasking control system monitors and actually controls temperature, humidity, and pressure for complete control of your egg room, incubator, chick room and all other areas throughout your hatchery. It communicates and stores data in our Hatchcom III TM data collection and monitoring system for real-time monitoring and control of your hatchery. You can control and monitor any equipment with a mouse click, easily share data with Excel or other Windows applications, and restore the system from a backup. You can even work remotely with your mobile devices. H3
HRS heat HRS recovery heat recovery system - water system - air Heat Recovery Systems The water or air from your machine can be reused to lower operational costs Jamesway Heat Recovery Systems (HRS) are the perfect answer to saving energy and money in your hatchery! Our HRS allows for the recovery of heat, which is captured in the chiller, to heat other existing incubators and hatchers within your hatchery. This system can essentially provide your hatchery with FREE hot water, to heat incubators and hatchers, as well as providing domestic hot water for cleaning throughout your hatchery. This new Jamesway design is built to equip you with continuous savings all year round, not only through savings on fresh air heating, but savings on operating costs as well. Why offer a chiller with heat recovery capabilities? Typically, the chiller will loose heat to the outside, wasting a valuable, re-usable resource resulting in unnecessary costs. The Jamesway HRS retains the generated heat from the chiller, heating the water to 150 F (65 C), maintaining enough warmth to heat Jamesway Platinum incubators and hatchers.
HRS heat HRS recovery heat recovery system - water system - air Cut energy costs Save money BE GREEN
EnviroPAK All-In-One Prepackaged Unit Minimize installation time and cost. Save on building space. Think inside the box EnviroPAK is a complete HVAC system in a single package, designed to plug and play. The customized unit is pre-packaged and pre-tested and saves money on installation. The unit sits on an external pad without taking up valuable floor space within the hatchery and in most locations, can be installed without building permits. Operation and maintenance are simple. There s no need for skilled service technicians or operators you just plug it in.
EnviroPAK EnviroPAK features: Temperature and humidity control Heat recovery versions Critical component redundancy ensuring ultrasecure operation Close monitoring and control of all room conditions Easy diagnosis of system issues Fully integrated controls Easy to use control interface Data storage for management review 24/7 technical service access for troubleshooting Optional automatic backup equipment
Expert planning and services Our hatchery experts will prepare the best, most efficient, layout for you operation We design, supply the equipment and commission the control systems All installation is done by local contractors, saving you money Check-up visits available to assess the current operation and the suitability of existing environmental control solution Our technicians are all trained by Jamesway and know how to install so that your operation enjoys all the benefits
YOUR PARTNER FOR A WORRY FREE HATCHERY
Five reasons to choose Jamesway A world leader in incubators, ventilation systems, and other hatchery equipment for the poultry industry Reliable and consistently performing products that ensure high hatchery output Expert support, including quick access to durable spare parts and after-sales services, all over the world Continuous research and development of software and hardware to ensure high hatchery productivity Over 100 years of experience as a manufacturer for the poultry industry Check our website for more information on Jamesway products and services: www.jamesway.com Regional sales contacts Africa-sales@jamesway.com Asia-sales@jamesway.com Australia-sales @jamesway.com Canada-sales@jamesway.com China-sales@jamesway.com Europe-sales@jamesway.com LatinAmerica-sales@jamesway.com MiddleEast-sales@jamesway.com Russia-sales@jamesway.com USA-sales@jamesway.com 30 High Ridge Court - Cambridge - Ontario - Canada N1R 7L3 Tel 519 624 4646 - Fax 519 624 5803 - service@jamesway.com www.jamesway.com