Safety Components Selection Guide Complete lineup of safety components from input and logic to output»» Input: Door switches, light curtains, and laser scanners Logic: From basic to programmable network controllers» Output: Safety relays, servo systems, and inverters
Product Lineup Input Emergency stop/enabling devices Omron products provide various Choose input, logic and output Guard solutions Emergency stop switches Emergency Stop Switch AE p.9 Emergency Stop Switch A65E p.9 Safety limit switches Small Safety Limit Switch D4N p.7 Small Safety Limit Switch D4F p.7 E-stop Shroud AZ-EG p.9 Guard lock safety-door switches Guard Lock Safety-door Switch Guard Lock Safety-door Switch D4SL-N p.6 D4JL p.6 Safety switches Enabling Grip Switch A4EG p.0 Safety Key Selector Switch ATK p.0 Enabling Switch A4E p.0 Guard Lock Safety Key Selector Switch ALK p.0 Safety-door switches Non-contact door switches Safety-door Switch Slim Safety Door Switch Safety-door Hinge Switch D4NS p.6 D4GS-N p.6 D4NH p.6 Slide keys Compact Non-contact Door Switch D4NS/D4JL-mounting Slide Key D4SL-N-mounting Slide Key D40A/D40Z p.7 D4NS-SK/D4JL-SK p.7 D4SL-NSK0-LK@ p.7 Logic Controllers for small applications Controllers for mid-size applications Controllers for large applications Basic compact Standard Safety Relay Unit G9SB Safety Relay Unit G9SA p.3 p.3 Safety guard switching Global/partial stopping Safety Guard Switching Unit G9SX-GS p. Flexible Safety Unit G9SX p. Non-contact switching Non-Contact Door Switch Controller G9SX-NS p. Safety network controllers Safety Network Controller NEA-SCPU Series p. Safety Network Controller Safety Network Controller NE0A-SCPU0 p. NEA-SCPU0@-EIP p. Standard compact Safety Relay Unit G9SE p.3 Programmable Safety Controller G9SP p. Software G9SP Configurator WS0-G9SP@@-V@ p. Safety I/O Terminal DST Series p. EtherNet/IP-DeviceNet Router NEA-EDR0 p. Standstill/low-speed monitoring Standstill Monitoring Unit G9SX-SM p. Low-speed Monitoring Unit Network Configurator G9SX-LM p. WS0-CFSC-E p. Software
functionalities. components that are suitable for the machine's risks. * In addition to the safety category, the performance level (PL) of the total system which is built of input, logic and output subsystems needs to be evaluated according to ISO 3849-:006 (EN ISO3849-:008). Presence sensing Safety Limit Switch D4B-@N p.7 Pull-reset Safety Limit Switch D4N-@R p.7 Single-beam sensors Single-beam Safety Sensor E3ZS p.8 Guard Lock Safety-door Switch D4NL p.6 Safety-door Switch D4BS p.6 Guard Lock Safety-door Switch D4BL p.6 Safety light curtains Muting actuators Safety Light Curtain Safety Light Curtain Safety Light Curtain F3SJ-E p.8 F3SJ-B p.8 F3SJ-A p.8 Safety Light Curtain Safety Light Curtain Safety Light Curtain F3SG-RA p.8 F3SG-RE p.8 F3SG-RR p.8 Smart Muting Actuator F3W-MA p.8 Safety laser scanners Safety mats Safety edges Safety Laser Scanner OS3C p.9 Safety Mat/ Safety Mat Controller UM/MC3 p.9 Safety Mat/ Safety Mat Controller UMA/MC3 p.9 Safety Edge/Edge Controller SGE/SCC p.9 Input Output Safety outputs Safety control units Safety CPU Unit NX-SL p. Safety relays Relay with Forcibly Guided Contacts G7SA p.3 Safety I/O Unit NX-SI/SO p. Logic Power relays Motion controllers Relay with Forcibly Guided Contacts G7S-@-E p.3 Power Relay G7Z p.3 G5 AC Servomotor/Servo Drive R88M-K, R88D-KT/KN MX-V Multi-function Compact Inverter 3G3MX-V Output EtherCAT is registered trademark and patented technology, licensed by Beckhoff Automation GmbH, Germany. CIP Safety TM, DeviceNet TM and EtherNet/IP TM are trademarks of ODVA. STI is a trademark or registered trademark of OMRON Corporation in Japan and other countries. Windows is either registered trademarks or trademarks of Microsoft Corporation in the United Status and/or other countries. Other company names and product names in this document are the trademarks or registered trademarks of their respective companies. The product photographs and figures that are used in this catalog may vary somewhat from the actual products. Microsoft product screen shot(s) reprinted with permission from Microsoft Corporation. 3
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8 4 4 5 5 3 Safety Application Examples Applications by industry. Automotive
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Safety Application Examples Applications by industry 3. FPD manufacturing equipment @ @ 3 4 3 4 0
Applications by industry 4. Semiconductor manufacturing equipment 3
Safety Application Examples Applications by industry 5. Food production equipment Light curtains with water-resistant case (IP67) Safety Light Curtain F3SJ-A p.8 Water-resistant Case F39-EJ@@@@-L/-D (For F3SJ-A) F3SJ-A F39-EJ@@@@-L/-D IP 67 rated light curtains Safety Light Curtain F3SG-R p.8 F3SG-R Series Intrusion detection without physically blocking entrances Safety Laser Scanner OS3C p.9 OS3C 3 Non-contact door detection for unstable doors in wash-down environments Compact Non-contact Door Switch D40A (PLd/Safety Category 3) D40Z (PLe/Safety Category 4) p.7 p.7 D40A D40Z Note: The G9SP/G9SX-NS Controller is required.
Applications by function. Presence sensing Protect workers in hazardous areas by detecting their presence Presence sensing in complex shaped areas by laser scanners Safety Laser Scanner OS3C p.9 OS3C Presence detection by mats Safety Mat/Safety Mat Controller UMA/MC3 p.9 UMA/MC3 3 Presence detection by horizontally installed light curtains Safety Light Curtain F3SJ Series Safety Light Curtain F3SG-R Series p.8 p.8 F3SJ Series F3SG-R Series Applications by function. Blanking Disabling detection for specified beams allows light curtains to be used for machines where objects interrupt the beams constantly Fixed blanking Floating blanking Safety Light Curtain F3SG-RA/-RR p.8 Blanking can be configured using the the DIP switch or configuration tool A fixed object blocks beams A moving object blocks beams Note: The F3SJ-A also provides blanking functionality. 3
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5 Applications by function 4. Guard switching A B C A C B D A B C A C D B
Product Lineup Complete lineup of safety standard approved safety components Safety door switches Model Appearance Features D4NS Safety-door Switch D4GS-N Slim Safety Door Switch Lineup with up to 3 contacts: NC/NO, NC, NC/NO and 3NC M connector type for quick wiring and easy replacement Standardized gold-clad contacts for high contact reliability For standard loads and micro loads Metal head types available Slim housing only 7 mm wide (3 contacts) Reversible design allows front or rear mounting Lineup with up to 3 contacts: NC/NO, NC, NC/NO and 3NC IP67 protection D4BS Safety-door Switch Direct opening mechanism opens switch contact when protective cover is opened Wide temperature range: -40 to 80 C IP67 rated switch box (EN 60947-5-) D4SL-N Guard Lock Safety-door Switch Reduced wiring time with one-touch attachment and removal 4, 5 and 6 contact types Key holding force:,300 N Turning key insertion point without detaching head Drive solenoid directly from the controller D4JL Guard Lock Safety-door Switch Strong key holding force: 3,000 N (plastic housing) safety circuits and monitor contacts for various monitoring patterns Trapped key and rear release button prevent workers from getting trapped inside hazardous areas IP67 protection D4NL Guard Lock Safety-door Switch D4BL Guard Lock Safety-door Switch 4 and 5 contact types Key holding force:,300n For standard loads and micro loads Various conduit types, e.g. M0 IP67 protection Automatic mechanical locking by inserting operation key Release by applying voltage to solenoid Auxiliary release key for emergency unlock IP67 protection D4NH Safety-door Hinge Switch Lineup with up to 3 contacts: NC/NO, NC, NC/NO, 3NC, NC/NO MBB and NC/NO MBB M connector type for quick wiring and easy replacement Standardized gold-clad contacts for high contact reliability For standard loads and micro loads 6
Model Appearance Features D40A Compact Non-contact Door Switch Stable operation reduces controller errors caused by unstable doors Connect up to 30 non-contact door switches with LED to one controller Reversible switch provides flexibility in installation Two color LED indicator for easy maintenance PLd/Safety Category 3 D40Z Compact Non-contact Door Switch Conforms to ISO 3849- (PLe/Safety Category 4) Switch's LED indication patterns for easy troubleshooting D4SL-NSK0-LK D4SL-N-mounting Slide Key Lockout key prevents workers from getting trapped inside hazardous areas Vertical D4SL-N Guard Lock Safety-door Switch can be easily mounted on a 40 x 40 mm aluminum frame Plastic housing suitable for lightweight doors D4NS-SK D4JL-SK D4NS/D4JL-mounting Slide Key Door switch attachments for doors in various sizes from 0 x 0 mm aluminum frames to large guards around robots Shortens design time for door switch mounting part Safety limit switches Model Appearance Features D4N Small Safety Limit Switch Lineup with up to 3 contacts: NC/NO, NC, NC/NO, 3NC, NC/NO MBB and NC/NO MBB M connector type for quick wiring and easy replacement Standardized gold-clad contacts for high contact reliability For standard loads and micro loads D4F Small Safety Limit Switch World's smallest class housing with direct opening mechanism (4 contacts) High sensitivity and 4 contact types IP67 protection D4B- N Safety Limit Switch Direct opening mechanism (NC contacts only) opens contacts when faults occur Indicates applicable operating zone Push-button switching to control left and right motion IP67 protection D4N- R Pull-reset Safety Limit Switch Lineup with up to 3 contacts: NC/NO, NC, NC/NO and 3NC M connector type for quick wiring and easy replacement Standardized gold-clad contacts for high contact reliability For standard loads and micro loads 7
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Note: Do not use this document to operate the Unit. OMRON Corporation Industrial Automation Company Kyoto, JAPAN Contact: www.ia.omron.com Authorized Distributor: Regional Headquarters OMRON EUROPE B.V. Wegalaan 67-69, 3 JD Hoofddorp The Netherlands Tel: (3)356-8-300/Fax: (3)356-8-388 OMRON ELECTRONICS LLC 895 Greenspoint Parkway, Suite 00 Hoffman Estates, IL 6069 U.S.A. Tel: () 847-843-7900/Fax: () 847-843-7787 OMRON ASIA PACIFIC PTE. LTD. No. 438A Alexandra Road # 05-05/08 (Lobby ), Alexandra Technopark, Singapore 9967 Tel: (65) 6835-30/Fax: (65) 6835-7 OMRON (CHINA) CO., LTD. Room, Bank of China Tower, 00 Yin Cheng Zhong Road, PuDong New Area, Shanghai, 000, China Tel: (86) -5037-/Fax: (86) -5037-00 OMRON Corporation 07 All Rights Reserved. In the interest of product improvement, specifications are subject to change without notice. CSM 057 Cat. No. Y8-E-0 037