SCC Inc. TS Series. Technical Instructions. Document No. TS 1000 June 25, TS Touchscreen Kits. Description. Touchscreen

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TS Touchscreen Kits for use with LMV3, LMV5 and RWF Controls June 25, 2018 Touchscreen Description Plate Kit Enclosure TS series touchscreen kits provide a human machine interface (HMI) with a Siemens LMV3 or LMV5 linkageless control. Each kit provides data collection and trending for a hot water or steam boiler. An optional RWF55 control for load or water level modulation easily interfaces with TS series touchscreen kit. Each TS touchscreen kit includes a 6 or 10 touchscreen along with a plate kit. The touchscreen and plate kit can be premounted in an enclosure, or mounted by others in a control panel. A PLC first out annunciator provides additional analog, digital, temperature, and/or draft controls inputs and outputs. Flexible communication interface options to the building management system (BMS) provide streamlined data collection, monitoring and control.

Features Local touchscreen interface with Siemens LMV/RWF controllers Schneider touchscreens available in 6 or 10 Boiler graphics and field tag information are field configured LMV static, fuel and internal lockout and error history displayed Fuel air ratio control curve displayed Alarm history stored for most recent 250 faults/alarms Detailed annunciation of LMV digital inputs and outputs Remote setpoint, firing rate and/or enable of the LMV or RWF via BMS Water level control option and status via RWF55 Metric or Standard units displayed English or Spanish languages Clear English or Spanish text for alarms Circulating pump/isolation valve control outputs for hydronic boilers (option with expanded annunciator) Expanded annunciator options include: o Four (4) analog inputs with field configurable label, span and type (0 10V, 2 10V, 0 20mA or 4 20mA), low and high alarm setpoints, with auto or manual reset. Totalization available per minute or per hour. o Four (4) Pt1000 (or Pt100) RTD temperature inputs with field configurable label, low and high alarm setpoints, with auto or manual reset. o Two (2) analog outputs with field configurable span and type (0 10V, 2 10V, 0 20mA or 4 20mA); low and high alarm setpoints, with auto or manual reset. Totalization available per minute or per hour. o Two (2) digital outputs with field configurable logic, including on and off delays. Manual or automatic reset. o First out annunciation option, including thirteen (13) 120 VAC inputs with field labeling capability o Eight (8) selectable data logging variables stored in CSV format on USB drive o Four (4) selectable variables for trending up to 7 days o Economizer temperature monitoring, (additional RTD card with four (4) inputs) o Draft control using SQM5 actuator o Connection of two additional RWF55 controllers o Variable Speed Drive information and setup when preprogrammed VFD (Yaskawa) provided by Page 2

Application Components o Variable speed Drive information and setup when preprogrammed VFD (ABB, AB Power Flex, or Danfoss, when provided by others. Screen saver with PV, setpoint, demand and status Standard Modbus TCP/IP to BMS communications o Additional BMS communication options available Email communications and text messaging for up to six (6) recipients including alarms, faults and screen shots (screen shot viewer via USB) Remote monitoring via Smart Phone or tablet Compatible with SCC Master Panel Lead Lag system TS touchscreen kits are suited for hydronic boiler, steam boiler, and other applications utilizing an LMV3 or LMV5 linkageless control system. All TS touchscreen kits include the following components: 6 or 10 touchscreen Plate kit including power supply and branch circuit protection Cables for quick connections between the plate kit, touchscreen, and LMV system Interconnect terminals for field wiring The following optional features are available: Draft Control Annunciation Options Including: o 13 digital 120 VAC alarm annunciation inputs. o 4 analog inputs (0 20mA 4 20ma 0 10V or 2 10V) o 2 analog outputs (0 20mA 4 20ma 0 10V or 2 10V) o 4 Pt100/Pt1000 RTD inputs for general purpose o 4 Pt100/Pt1000 RTD inputs for monitoring economizer temperatures o 5 output Relays for: Starting circulating pump on Hot water boilers Monitoring a digital value (2 outputs) Annunciation alarms PLC normal operation indication BMS communication other than standard Modbus Open plate kit, or in enclosure Page 3

Product Part Numbers TS 0 D 8 B 2 5 W Touchscreen Touchscreen Size 6 = 6" touchscreen 0 = 10" touchscreen F = 6" touchscreen mounted > 15 ft. away from AZL (LMV5 only) J = 10" touchscreen mounted > 15 ft. away from AZL (LMV5 only) Draft Control X = No draft control included D = Draft control included with annunciation option 5 below E =Draft control included with annunciation option 8 below Annunciation and Monitoring Options X = No PLC and annunciation inputs 1 = Standard annunciation, 13 120VAC inputs 2 = 13 120VAC annunciation inputs, and 4 analog inputs 3 = 13 120 VAC annunciation inputs, and 4 RTD 100/1000 Ohm inputs 4 = 13 120 VAC annunciation inputs, and 4 RTD 100/1000 Ohm inputs dedicated for Economizer 5 = 13 120 VAC annunciation inputs, 4 analog inputs, and 4 RTD 100/1000 Ohm inputs 6 = 13 120 VAC annunciation inputs, 4 analog inputs, and 4 100/1000 Ohm RTD inputs dedicated for economizer 7 = 13 120 VAC annunciation inputs, 4 RTD 100/1000 Ohm RTD inputs, and 4 RTD 100/1000 Ohm inputs dedicated for economizer 8 = 13 120 VAC annunciation inputs, 4 analog inputs, and 4 RTD 100/1000 Ohm RTD, and 4 RTD 100/1000 Ohm inputs dedicated for economizer Building Management Interface (BMS) S = Standard, Modbus TCP/IP B = BACnet / IP, or Ethernet / IP M = BACnet MS/TP, Modbus RTU, Metasys N2 L = LonWorks N = Profinet P = Profibus Enclosure Option X = No din rail kit on plate to be mounted into enclosure (Mounted by others) 1 = NEMA 1 2 = NEMA 12, includes cover over touchscreen and AZL/RWF (if applicable) 4 = NEMA 4X (indoor), includes cover over AZL/RWF (if applicable) A = NEMA 1 with cooling fan B = NEMA 12 with cooling fan, includes cover over touchscreen and AZL/RWF and fan (if applicable) C = NEMA 4X with cooling fan, includes cover over touchscreen and AZL/RWF and fan (if applicable) 6 = NEMA 1, with manual rest Warrick relay 7 = NEMA 12, includes cover over touchscreen and AZL/RWF (if applicable), with manual reset Warrick relay 9 = NEMA 4X (indoor), includes cover over AZL/RWF (if applicable), with manual reset Warrick relay F = NEMA 1 with cooling fan, with manual reset Warrick relay G = NEMA 12 with cooling fan, includes cover over touchscreen and AZL/RWF and fan (if applicable), with manual reset Warrick relay K = NEMA 4X with cooling fan, includes cover over touchscreen and AZL/RWF and fan (if applicable), with manual reset Warrick relay AZL (Option only with enclosure) X = No AZL included (Must be selected with din rail kit on plate) 3 = AZL23.00A9 mounted to front of enclosure 5 = AZL52.40B1 mounted to front of enclosure RWF (Option only with enclosure) X = No RWF included L = RWF55.50A9 for external load control W = RWF55.50A9 for water level control with transformer 2 = (2) RWF55.50A9 for external load control and water level control includes 1 transformer Page 4

Specifications 6 TS kit 10 TS kit Physical characteristics Main power 110 240 VAC 110 240 VAC Frequency 60 50 Hz 60 50 Hz Touchscreen power 24 VDC 24 VDC Power consumption 205 W 205 W Power consumption with PLC annunciation Dry contacts 460 W 2 Amps 460 W 2 Amps Operating environment Operating temperature 32 to 122 F [0 to 50 C] 32 to 131 F [0 to 55 C] Humidity NEMA rating Enclosure option Max. 80% with no condensation 4X (indoor use) NEMA 1 NEMA 12 (Optional) NEMA 4X (Optional) Max. 85% with no condensation 4X (indoor use) NEMA 1 NEMA 12 (Optional) NEMA 4X (Optional) Page 5

Connections 6 Touchscreen kit with LMV5 and optional RWF55 for water level control: Page 6

Connections (continued) 6 Touchscreen kit with LMV5 and optional RWF55 water level control: This diagram is to be used when the touchscreen is mounted more than 15ft away from the AZL Page 7

Connections (continued) 6 Touchscreen kit with LMV3, RWF55 for load control, and optional RWF55 for water level control: Page 8

Connections (continued) 6 Touchscreen kit with LMV3, RWF10 for load control, and optional RWF55 for water level control: Page 9

Connections (continued) 10 Touchscreen kit with LMV5 and optional RWF55 for water level control: Page 10

Connections (continued) 10 Touchscreen kit with LMV5 and optional RWF55 for water level control: This diagram is to be used when the touchscreen is mounted more than 15ft away from the AZL Page 11

Connections (continued) 10 Touchscreen kit with LMV3, RWF55 for load control, and optional RWF55 for water level control: Page 12

Connections (continued) 10 Touchscreen kit with LMV3, RWF10 for load control, and optional RWF55 for water level control: RS485 connection for additional RWF55 for loop control (If applicable) Page 13

Connections (continued) Standard annunciation thirteenn 120VAC inputs: Page 14

Connections (continued) Standard annunciation thirteen 120VAC inputs with draft control: Page 15

Connections (continued) Circulating pump proven input terminals: (Hot water systems only) Outputs relay terminals: Page 16

Connections (continued) Analog input terminals: (no draft control) Page 17

Connections (continued) Analog output terminals: Page 18

Connections (continued) Analog input terminals: (with draft control) Page 19

Connections (continued) RTD 100/1000 Ohm input terminals: (no draft control) Page 20

Connections (continued) RTD 100/1000 Ohm input terminals: (with draft control) Page 21

Connections (continued) RTD 100/1000 Ohm input terminals for economizer: Page 22

Connections (continued) Draft Control: Page 23

Connections (continued) RWF55 Water level: Page 24

Connections (continued) RWF55 Load Control with LMV3x: Page 25

Connections (continued) RWF55 Load Control with LMV51.040: Page 26

Connections (continued) RWF55 Load Control only: Manual Reset Warrick Relay LWCO Page 27

Connections (continued) BMS Connections Standard Modbus TCP/IP: Standard Modbus TCP/IP with PLC annunciation: BACnet/IP or Ethernet/IP: Page 28

Connections (continued) PROFIBUS: LonWorks: N2 Johnson Metasys, BACnet MS/TP or Modbus RTU: Page 29

Parts Descriptions Page 30

Parts Descriptions (continued) A B C BMS Communication BACnet/LON/N2/RTU Solid State Relays (Draft Control Option) DPDT Relays (Draft Control Option Only) BMS communication other than Modbus TCP/IP Draft damper open and close relays Draft control ignition permissive Draft control damper drive open on failure Draft control alarm D 24 VDC Terminals 24 VDC connections T E F G H I 24 VDC Power Supply Field Terminals (Yellow) 3 Amps Circuit Breaker 16 Amp Non Fused Disconnect 120 VAC SPDT Relays 24VDC source Field outputs and control terminals 120 VAC power isolation W 120 VAC disconnect, only when installed in SCC enclosure Burner / Boiler alarms annunciation relays, first in first out Q R S U V X Y RTD Input Module RTD Input Module Analog Input Terminals Draft Mod Motor Field Terminals Analog Output Terminals SPDT Relays 1 Amp Circuit Breaker 120VAC Power Terminals Off Delay Timer Designated for general purpose temperature monitoring of high and low signal alarms Economizer temperature monitoring water in, water out, stack in, and stack out field wiring terminals for flow, pressure, temperature, DP pressure, 4 20mA, or 0 10 Volt inputs. Ignition permissive Damper drive open Alarm actuator interconnecting terminals Monitored value via 4 20 ma signal Hot water only circulating pump control General alarm Monitored status digital output 1 Monitored status digital output 2 PLC health always on Draft control 120 VAC power isolation SQM5 actuator 120VAC power terminals Draft control, high pressure boiler shutoff, delay timer J Modbus RS232 and RS485 Terminals Field Modbus connections to LMV5/LMV3/RWF55/ RWF10 Z Draft Control Terminals LMV interconnect safety loop and high pressure switch terminals K L M N O P Circulating Pump Proven Ethernet Switch RTD Inputs Terminals PLC RTD Inputs Terminals Analog Input Module Circulating pump proven field terminals Ethernet connection to touchscreen, and master panel, and/or BMS Field wiring, general purpose temperature monitoring Microprocessor based logic controller Economizer temperature monitoring field terminals 0 10V/4 20mA flow, pressure, temperature, DP pressure monitoring, and high and low signal alarms AA AB AC AD AE AF RWF55 Load Controller Terminals RWF55 Load Controller Feedwater Terminals 24VAC TRANSFORMER Warrick Relay and connecting terminals 2 Amp Circuit Breaker RS232 TO RS485 Converter External load controller for LMV5 or LMV3 systems 4 20mA and 0 10V inputs and outputs Feedwater controller 4 20mA and 0 10V inputs and outputs Control power for SKB/C or D feedwater actuators Manual reset LWCO Warrick relay for Probe connecetions 120 VAC power isolation for feedwater Communication converter used for distances greater than 15ft Page 31

Touchscreen Dimensions and Cut outs Dimensions in inches; millimeters in brackets 6 Touchscreen TS 6xxx xxx Installation: Cutout required as shown below 10 Touchscreen TS 0xxx xxx Installation: Cutout required as shown below Page 32

Kits Dimensions TS xxxs xxx TS xxxs XXX TS xxxm XXX TS xxxl XXX TS xxxb XXX TS xxxx xx2 ** ** Kit In Enclosure TS xxxx xxx RWF55 Load Control Terminals (AA) RWF55 Feed Water Terminals (AB) 24VAC Transformer for Feed Water (AC) 2 Amp Circuit Breaker (AE) TS xxxx xxl y y TS xxxx xxw y y y TS xxxx xx2 y y y y Note **: Small x in the part number above denotes: Any selection Large X denotes: No selection is available y denotes: Yes for the table option Note: Terminal Letters correspond with page 29 descriptions Page 33

Kits Dimensions (continued) TS JXXX xxx TS JXXS XXX TS JXXM XXX TS JXXL XXX TS JXXB XXX TS JXXx xx2 ** ** Kit In Enclosure RWF55 Load Control Terminals (AA) RWF55 Feed Water Terminals (AB) 24VAC Transformer for Feed Water (AC) 2 Amp Circuit Breaker (AE) TS JXXx xxx TS JXXx xxl y TS JXXx xxw y y y TS JXXx xx2 y y y y Note: (AF) RS232 to RS485 converter used only in TS Jxxx xxx Note: Terminal Letters correspond with page 29 descriptions Page 34

Kits Dimensions (continued) TS xx1x xxx TS xx1s XXX TS Xx1x XXX TS xx1l XXX TS xx1x xx2 ** Kit In Enclosure RWF55 Load Control Terminals (AA) RWF55 Feed Water Terminals (AB) 24VAC Transformer for Feed Water (AC) 2 Amp Circuit Breaker (AE) TS xx1x xxx TS xx1x xxl y y TS xx1x xxw y y y TS xx1x xx2 y y y y Note: (AF) RS232 to RS485 converter used only with TS Jxxx xxx Note: Terminal Letters correspond with page 29 descriptions Page 35

Kits Dimensions (continued) TS xx2x xxx TS xx2s XXX TS xx2x XXX TS xx2x xx2 ** Kit In Enclosure RWF55 Load Control Terminals (AA) RWF55 Feed Water Terminals (AB) 24VAC Transformer for Feed Water (AC) 2 Amp Circuit Breaker (AE) TS xx2x xxx TS xx2x xxl y y TS xx2x xxw y y y TS xx2x xx2 y y y y Note: (AF) RS232 to RS485 converter used only with TS Jxxx xxx Note: Terminal Letters correspond with page 29 descriptions Page 36

Kits Dimensions (continued) TS xx3x xxx TS xx3s XXX TS xx3x XXX TS xx3x xx2 ** Kit In Enclosure RWF55 Load Control Terminals (AA) RWF55 Feed Water Terminals (AB) 24VAC Transformer for Feed Water (AC) 2 Amp Circuit Breaker (AE) TS xx3x xxx TS xx3x xxl y y TS xx3x xxw y y y TS xx3x xx2 y y y y Note: (AF) RS232 to RS485 converter used only with TS Jxxx xxx Note: Terminal Letters correspond with page 29 descriptions Page 37

Kits Dimensions (continued) TS xx4x xxx TS xx4s XXX TS xx4x XXX TS xx4x xx2 ** Kit In Enclosure TS xx4x xxx RWF55 Load Control Terminals (AA) RWF55 Feed Water Terminals (AB) 24VAC Transformer for Feed Water (AC) 2 Amp Circuit Breaker (AE) TS xx4x xxl y y TS xx4x xxw y y y TS xx4x xx2 y y y y Note: (AF) RS232 to RS485 converter used only with TS Jxxx xxx Note: Terminal Letters correspond with page 29 descriptions Page 38

Kits Dimensions (continued) TS xx5x xxx TS xx5s XXX TS xx5x XXX TS xx5x xx2 TS xd5x xx2 (with Draft Control) ** Kit In Enclosure RWF55 Load Control Terminals (AA) RWF55 Feed Water Terminals (AB) 24VAC Transformer for Feed Water (AC) 2 Amp Circuit Breaker (AE) TS xx5x xxx TS xx5x xxl y y TS xx5x xxw y y y TS xx5x xx2 y y y y Note: (AF) RS232 to RS485 converter used only with TS Jxxx xxx Note: Terminal Letters correspond with page 29 descriptions Page 39

Kits Dimensions (continued) TS xx6x xxx TS xx6s XXX TS xx6x XXX TS xx6x xx2 ** Kit In Enclosure RWF55 Load Control Terminals (AA) RWF55 Feed Water Terminals (AB) 24VAC Transformer for Feed Water (AC) 2 Amp Circuit Breaker (AE) TS xx6x xxx TS xx6x xxl y y TS xx6x xxw y y y TS xx6x xx2 y y y y Note: (AF) RS232 to RS485 converter used only with TS Jxxx xxx Note: Terminal Letters correspond with page 29 descriptions Page 40

Kits Dimensions (continued) TS xx7x xxx TS xx7s XXX TS xx7x XXX TS xx7x xx2 ** Kit In Enclosure RWF55 Load Control Terminals (AA) RWF55 Feed Water Terminals (AB) 24VAC Transformer for Feed Water (AC) 2 Amp Circuit Breaker (AE) TS xx7x xxx TS xx7x xxl y y TS xx7x xxw y y y TS xx7x xx2 y y y y Note: (AF) RS232 to RS485 converter used only in TS Jxxx xxx Note: Terminal Letters correspond with page 29 descriptions Page 41

Kits Dimensions (continued) TS xx8x xxx TS xx8s XXX TS xx8x XXX TS xx8x xx2 ** ** Kit In Enclosure RWF55 Load Control Terminals (AA) RWF55 Feed Water Terminals (AB) 24VAC Transformer for Feed Water (AC) 2 Amp Circuit Breaker (AE) TS xx8x xxx TS xx8x xxl y y TS xx8x xxw y y y TS xx8x xx2 y y y y Note: (AF) RS232 to RS485 converter used only in TS Jxxx xxx Note: Terminal Letters correspond with page 29 descriptions Page 42

Kits Dimensions (continued) TS xx5x xxx TS xd5s XXX TS xd5x XXX TS xd5x xx2 ** Kit In Enclosure RWF55 Load Control Terminals (AA) RWF55 Feed Water Terminals (AB) 24VAC Transformer for Feed Water (AC) 2 Amp Circuit Breaker (AE) TS xd5x xxx TS xd5x xxl y y y TS xd5x xxw y y y TS xd5x xx2 y y y y Note: (AF) RS232 to RS485 converter used only in TS Jxxx xxx Note: Terminal Letters correspond with page 29 descriptions Page 43

Kits Dimensions (continued) TS xd8x xxxx TS xe8s XxX TS xe8x XxX ** Kit In Enclosure RWF55 Load Control Terminals (AA) TS xe8x xx2 RWF55 Feed Water Terminals (AB) 24VAC Transformer for Feed Water (AC) 2 Amp Circuit Breaker (AE) TS xe8x xxx TS xe8x xxl y y TS xe8x xxw y y y TS xe8x xx2 y y y y Note: (AF) RS232 to RS485 converter used only in TS Jxxx xxx Note: Terminal Letters correspond with page 29 descriptions Page 44

24 X 24 X 10 Enclosure Dimensions Dimensions in inches; millimeters in brackets TS xx5x 252 TS xx5x 452 TS xx6x 252 TS xx6x 452 TS xx7x 252 TS xx7x 452 TS xx8x 252 TS xx8x 452 TS xx5x xxx TS xx6x xxx TS xx7x xxx TS xx8x xxx TS xx5x 232 TS xx5x 432 TS xx6x 232 TS xx6x 432 TS xx7x 232 TS xx7x 432 TS xx8x 232 TS xx8x 432 TS xx5x 232 TS xx5x 452 TS xx6x 232 TS xx6x 452 TS xx7x 232 TS xx7x 452 TS xx8 232 TS xx8x 452 Page 45

16 X 16 X 8 Enclosure Dimensions For TS xxxx 1xx and for xxxb 1xx Dimensions in inches; millimeters in brackets TS 0XXx 132 TS xxxx xxx TS 0XXx 152 TS xxxx 1xx Page 46

20 X 20 X 10 Enclosure Dimensions For TS xxx 1xx and for xxxb 1xx Dimensions in inches; millimeters in brackets TS xx1x 152 TS xx2x 152 _ TS xx3x 152 TS xx4x 152 TS xx1x xxx TS xx2x 1xx_ TS xx3x 1xx TS xx4x 1xx TS xx1x 132 TS xx2x 132_ TS xx3x 132 TS xx4x 132 TS xx1x 1xx TS xx2x 1xx _ TS xx3x 1xx TS xx4x 1xx Information in this publication is based on current specifications. The company reserves the right to make changes in specifications and models as design improvements are introduced. Product or company names mentioned herein may be the trademarks of their respective owners. 2009 Your feedback is important to us. If you have 1250 Lunt Avenue comments about this document, please send them Country of Origin: US Elk Grove Village, IL 60007 to techsupport@scccombustion.com Page 47 U.S.A.