Longline 1. Self- Regulating 2. Power- Limiting Introduction provides industryproven solutions for longline applications. This section provides an overview of the longline heat-tracing technologies available from. For complete design assistance, contact your representative or phone at (800) 545-6258. Also, visit our Web site at www.tycothermal.com. Contents Introduction..............................................................1 Self-Regulating...............................................2 LBTV and SLBTV........................................................2 VLBTV and VLKTV.......................................................3 Mineral Insulated..............................................4 Series-Resistance.............................................5 SC...................................................................5 Skin-Effect Tracing System..................................................6 STS..................................................................6 Longline System Selection...................................................7 Control and Monitoring of Longline Systems.....................................7 long pipelines for freeze protection, viscosity control, or temperature maintenance presents special requirements for electrical heat tracing. These applications require long electrical circuit lengths, usually with a single electrical power point. provides a wide range of industry-proven solutions for these applications. Extreme long lines are usually transfer lines between processing plants or to storage or transportation facilities. Tank farms, piers for ocean transport vessels, and pipes between petrochemical facilities are all examples of applications for which longline heat tracing may be used. Even if a processing plant uses steam for in-plant heat tracing, electrical tracing may be beneficial for the transfer lines. 3. Mineral Insulated 4. Longline 5. Tubing Bundles 6. Tank 7. Snow and Ice 8. Control and Monitoring 9. Heat-Trace Panels Typical applications for longline heating systems include: Water and steam condensate lines Water supply and injection lines Sewage lines Natural gas gathering lines (condensation prevention) Crude oil gathering lines (viscosity control) Off-site crude and fuel oil lines Temperature-sensitive lines Product transfer lines Longline tracing systems can be complex to design and install. For this reason Tyco Thermal Controls offers several technologies to choose from, thus providing the best cost optimization for your project. The technologies are: Self-regulating heating cables Mineral insulated heating cables Series-resistance heating cables Skin-effect tracing systems H56885 2/11 www.tycothermal.com 1 of 8 10.Engineered Products 11.Steam- Tracing Systems 12.Technical Data Sheets 13.Appendixes 14.Index
LONGLINE HEATING All longline heat tracing should be designed with engineering support from Tyco Thermal Controls. For assistance in selecting the best technology for the application, contact your representative. Self-Regulating LBTV and SLBTV LBTV cable is especially well suited for tracing pipelines up to 1125 feet (342 m) containing temperature-sensitive fluids, or where high reliability is required. SLBTV extends the maximum circuit length to 2000 feet (610 m) from one power connection point. Raychem brand LBTV and SLBTV heating cables can provide temperature maintenance and freeze protection for continuous circuit lengths up to 1125 feet (342 m) and 2000 feet (610 m) respectively powered from a single source. The cable is especially well suited for tracing long pipelines containing temperature-sensitive fluids, or where high reliability is required. Fluoropolymer outer jacket (-CT) Metal braid Modified polyolefin inner jacket Self-regulating conductive core Nickel-plated copper bus wire (10 AWG) Fig. 1 LBTV and SLBTV heating cable Raychem LBTV and SLBTV heating cables maintain process temperatures up to 150 F (65 C) and can withstand intermittent exposure to temperatures up to 185 F (85 C). The cable is configured for use in nonhazardous and hazardous locations, including areas where corrosives may be present. LBTV and SLBTV heating cables provide electrical freeze protection and temperature maintenance up to 150 F (65 C) for long piping systems in both nonhazardous and hazardous locations. This single-phase, self-regulating heating cable provides freeze protection and low-temperature maintenance for medium-length applications. The parallel circuit design results in a cable that can be cut to length in the field. Within the circuit length limitations, the heat output per foot is independent of circuit length. The cable is constructed with 10 AWG copper bus wires, permitting longer circuit length with less voltage drop than the 16 AWG BTV cable bus wires. These heating cables maintain process temperatures up to 150 F (65 C) and can withstand intermittent exposure to temperatures up to 185 F (85 C). They are approved for use in nonhazardous and hazardous locations, including areas where corrosives may be present. Refer to the data sheets for more detailed information. Data sheets can be found on the Tyco Thermal Controls Web site, www.tycothermal.com. 2 of 8 www.tycothermal.com H56885 2/11
Self-Regulating 1. Self- Regulating VLBTV and VLKTV VLBTV and VLKTV heating cables can be used with piping systems up to 12,000 feet (3660 m) in length and can be used in hazardous locations and where corrosives are present. The VLBTV and VLKTV are three-phase heating cables for very long piping systems. Each can be used in hazardous locations and where corrosives are present. They can also be pulled through installation channels when necessary. VLBTV Outer insulating jacket Metal braid Primary insulating jacket Self-regulating core 2. Power- Limiting 3. Mineral Insulated 4. Longline 5. Tubing Bundles Fig. 2 VLBTV cross section Heater conductors Phase wires Neutral wire 6. Tank 7. Snow and Ice Tinned-copper braid Fluoropolymer outer jacket 8. Control and Monitoring Raychem VLBTV heating cable can maintain process temperatures up to 150 F (65 C) and can withstand intermittent exposure to temperatures up to 185 F (85 C). Fig. 3 VLBTV heating cable Self-regulating core Modified polyolefin jacket Nickel-plated copper bus wires (10 AWG) VLBTV provides basic freeze protection and low-temperature maintenance for medium-long pipelines. The heating cable can maintain process temperatures up to 150 F (65 C) and can withstand intermittent exposure to temperatures up to 185 F (85 C). VLBTV can be used for circuit lengths up to 12,000 feet (3660 m) powered from a single source. Refer to the data sheet for more detailed information. Data sheets can be found on the Tyco Thermal Controls Web site, www.tycothermal.com. 9. Heat-Trace Panels 10.Engineered Products 11.Steam- Tracing Systems 12.Technical Data Sheets H56885 2/11 www.tycothermal.com 3 of 8 13.Appendixes 14.Index
LONGLINE HEATING VLKTV Fluoropolymer outer jacket Tinned-copper braid Fluoropolymer insulation Self-regulating conductive fiber Fig. 4 VLKTV heating cable Nickel-plated copper bus wires (14 AWG) VLKTV is especially well suited for tracing long pipelines containing temperaturesensitive fluids, or where extreme heating cable reliability is required. Raychem VLKTV provides high-temperature maintenance for longline applications. VLKTV can also be used to provide low-temperature maintenance for long lines that are exposed to high temperatures. The VLKTV heater can withstand continuous exposure to temperatures up to 300 F (150 C) and intermittent exposure to 420 F (215 C). It can be used for circuit lengths up to 6000 feet (1830 m), powered from a single source. VLKTV is especially well suited for tracing long pipelines containing temperature-sensitive fluids, or where extreme heating cable reliability is required. Refer to the data sheet for more detailed information. Data sheets can be found on the Tyco Thermal Controls Web site, www.tycothermal.com. Mineral Insulated Metal sheath (Alloy 825) Insulation (magnesium oxide) Fig. 5 MI heating cable conductor Pyrotenax MI heating cable is rugged and economical, and can be used for lines up to 5000 + feet (1500 + m). Pyrotenax brand mineral insulated heating cables are used in longline applications where high temperature maintain and/or high temperature exposures exist, or high power output is required. MI heating cable is used in many applications, including transfer lines. It is rugged and economical, and can be used for lines up to 5000 + feet (1500 + m). A 600-Vac Delta or Wye electrical configuration balances the electrical load well. Designs must be done on a case-by-case basis because the total resistance must be matched to the transformer characteristics. Refer to Mineral Insulated for more detailed information. 4 of 8 www.tycothermal.com H56885 2/11
Series-Resistance 1. Self- Regulating Series-Resistance SC 2. Power- Limiting 3. Mineral Insulated Fluoropolymer outer jacket Tinned-copper braid Fluoropolymer inner jacket Fluoropolymer jackets Fiberglass braid Nickel-plated copper conductor 4. Longline 5. Tubing Bundles Raychem flexible series-resistance heating cables can be used when circuit lengths exceed the ratings of conventional parallelresistance heating cables and a single power source is needed. Fig. 6 SC heating cable Raychem brand flexible series-resistance heating cables can be used when circuit lengths exceed the ratings of conventional parallel-resistance heating cables and a single power source is needed. Ohmic heating of the conductor provides the heat in this series circuit heating cable. Engineering design by is required since the wattage output depends on the total circuit length and the voltage applied. SC cables are available in single-, double-, and triple-conductor configurations for single- or three-phase system design. The resistance conductors are electrically isolated with hightemperature, heavy-wall fluoropolymers; a grounding braid; and a final fluoropolymer jacket. Maximum exposure temperatures are 400 F (204 C) for SC cables, 482 F (250 C) for SC/H cables, and 195 F (90 C) for SC/F cables. SC cables are capable of circuit lengths up to 12,000 feet (3659 m) with one power supply point, and voltages up to 600 Vac. 6. Tank 7. Snow and Ice 8. Control and Monitoring 9. Heat-Trace Panels 10.Engineered Products 11.Steam- Tracing Systems 12.Technical Data Sheets H56885 2/11 www.tycothermal.com 5 of 8 13.Appendixes 14.Index
LONGLINE HEATING Skin-Effect Tracing System STS Fig. 7 Skin-effect tracing system (STS) The Tracer STS system is custom engineered for the specific application and is ideally suited for long transfer pipelines up to 12 miles (20 km). The Tracer brand skin-effect tracing system (STS) is custom engineered by Tyco Thermal Controls for the specific application and is ideally suited for long transfer pipelines over one mile (1.6 km) in length. Consideration is given to transformer design, control and monitoring schemes, conductor wire selection, and installation. In the STS heating system, heat is generated on the inner surface of a ferromagnetic heat tube that is thermally coupled to the pipe to be heat traced. An electrically insulated, temperature-resistant conductor is installed inside the heat tube and connected to the tube at the far end. The tube and conductor are connected in series to an AC voltage source. This method of heating is called skin-effect heating because the return path of the circuit current is pulled to the inner surface (approximately 1 mm) of the heat tube by both the skin effect and the proximity effect between the heat tube and the conductor. The outside surface of the heat tube is at ground potential, while the inner surface of the tube carries full current. Thermal insulation Heat tube (with conductor inside) 0 Inside surface to conductor 0 Outside surface to earth Fluid Carrier pipe Fig. 8 Tracer STS cross section The STS circuit impedance is mainly resistive, generating heat in the heat tube wall and, to a lesser extent, in the insulated conductor. Additional heat results from eddy currents induced in the heat tube wall by the current flow through the insulated conductor. A Tracer skin-effect tracing system minimizes the number of power supply points required by offering the longest circuit lengths available to the industry. The allowable circuit length is determined by the power output, heat tube size, conductor size, and the carrier pipe temperature. The biggest installed cost component in electrical heat-tracing systems is often the power distribution system. This is especially true for long lines where power feeds are unavailable. A Tracer STS system minimizes the number of power supply points required by offering the longest circuit lengths available to the industry. 6 of 8 www.tycothermal.com H56885 2/11
Longline System Selection 1. Self- Regulating Longline System Selection provides a broad range of options for heat-tracing long lines. Decision variables include maintenance temperature, heat-loss circuit length, maximum exposure temperature, power availability, piping system support and construction, thermal insulation k values, and local codes and standards. Use the following table for preliminary cable selection and contact for complete system design and optimization. Table 1 System Characteristics Matrix Maximum circuit length ft (m) Maximum exposure temperature Maximum power output* (Watts/ft) Maximum voltage (Vac) LBTV2 1125 (343) 185 F (85 C) 10 277 SLBTV 2000 (610) 185 F (85 C) 277 VLBTV 12,000 (3660) 185 F (85 C) 20 600 VLKTV 6000 (1829) 420 F (215 C) 20 600 MI 5000+ (1524+) 1200 F (650 C) 82 600 SC 12,000 (3659) 482 F (250 C) 600 STS 65,000 (19,810) 482 F (250 C) 30 2000 5000 * Design dependent 2. Power- Limiting 3. Mineral Insulated 4. Longline 5. Tubing Bundles 6. Tank Control and Monitoring of Longline Systems Control of these heat-tracing systems usually involves significant current switching. Simple on-pipe sensing and control can be effectively used since the piping system usually has a single flow path. If there are multiple flow paths, or some instrumentation piping involved, a PASC system should be considered. It is important to locate the sensors correctly, since flow is usually intermittent and starts from one end of the piping system. Multiple sensors, with the lowest temperature controlling the system turn-on, can be used. Ground-fault protection must be used as required by national electrical codes and standards. Current monitoring is effective on all series-heating cables and STS systems. Power transformers are usually dedicated because of the high power requirements. VLBTV and VLKTV heat tracing systems need special control and monitoring configurations. Please contact Technical Support for proper design of these systems. 7. Snow and Ice 8. Control and Monitoring 9. Heat-Trace Panels 10.Engineered Products 11.Steam- Tracing Systems 12.Technical Data Sheets H56885 2/11 www.tycothermal.com 7 of 8 13.Appendixes 14.Index
LONGLINE HEATING 8 of 8 www.tycothermal.com H56885 2/11
Worldwide Headquarters 7433 Harwin Drive Houston, TX 77036 USA Tel: 800-545-6258 Tel: 650-216-1526 Fax: 800-527-5703 Fax: 650-474-7711 info@tycothermal.com www.tycothermal.com Canada 250 West St. Trenton, Ontario Canada K8V 5S2 Tel: 800-545-6258 Fax: 800-527-5703 Latin America 7433 Harwin Drive Houston, TX 77036 United States Tel: 713-868-4800 Tel: 713-735-8645 Fax: 713-868-2333 Europe, Middle East, Africa (EMEA) Romeinse Straat 14 3001 Leuven België / Belgique Tel: +32 16 213 511 Fax: +32 16 213 603 Asia Pacific 20F, Innovation Building, 1009 Yi Shan Rd, Shanghai 200233, P.R.China Tel: +86 21 2412 1688 Fax: +86 21 5426 2937 / 5426 3167 Tyco, Alliance Integrated Systems, AMC, AutoMatrix, AutoSol, BTV, CapaciSense, Chemelex, DHSX, DigiTrace, DigiTrace logo, DigiTrace Supervisor, Duoterm, ElectroMelt, EM2XR, FHSM, FHSC, FlexFit, FlexiClic, Flowguard, FreezeTrace, FreezGard, Frostex, Flostex Plus, Frostguard, FroStop, FSE, Gardian, HAK, Handvise, HBTV, HCCL, HotCap, HQTV, HTPG, HTPI, HWAT, HXTV, IceStop, Interlock, Isocable, Isodrum, Isoheat, Isomantle, Isopad, Isopad Frostguard, Isopad logo, Isopanel, Isotape, Isotherm, JBM, JBS, K-Flex, K-Flex logo, KHE, KHH, KHL, KHP, KTV, Labsafe, LBTV, LHC, LHFV, LHRV, Metabond, Mini WinterGard, Miser WinterGard, MoniTrace, Multi-plus, NGC, PetroTrace, PLI, PolyMatrix, Pyro CiC, PyroFLX, Pyromaster, Pyropak, Pyrosil, PyroSizer, Pyrotenax, Pyrotenax Designer, Pyrotenax logo, QTVR, QuickNet, QuickNet logo, QuickStat, QuickTerm, RayClic, RaySol, RayStat, Retro WinterGard, RHS, RHSC, RHSM, RMM2, SBF, SBV, SC, SHC, Sheathmaster, ShowerGuard, ShrinkCap, ShrinkSeal, ShrinkSystems, ShrinkTool, ShrinkTube, SLBTV, SnoCalc, SnoCalc logo, STS, System 500, System 1850, System 1850-SE, System 2000, System 2200, T2, T2 logo, T2Blue, T2QuickNet, T2Red, T2Reflecta, TankCalc Plus, TempBus, Thermoheat, ThermoLimit, ThermoLine, Touch, Trac-Loc, TraceCalc, TraceCalc Net, TraceCalc Net logo, TraceCalc Pro logo, TraceGard 277, TraceMaster, Tracer, Tracer logo, TracerLynx, TracerLynx logo, TraceStat, TraceTek, TraceTek logo, TruckPak, VLBTV, VLKTV, VPL, We manage the heat you need, WinterGard, WinterGard logo, WinterGard Plus, WinterGard Wet, XL-Trace, XTV and Zero EMI are registered and/or unregistered trademarks of LLC or its affiliates. All other trademarks are the property of their respective owners. 2011 LLC Important: All information, including illustrations, is believed to be reliable. Users, however, should independently evaluate the suitability of each product for their particular application. makes no warranties as to the accuracy or completeness of the information, and disclaims any liability regarding its use. ' only obligations are those in the Standard Terms and Conditions of Sale for this product, and in no case will or its distributors be liable for any incidental, indirect, or consequential damages arising from the sale, resale, use, or misuse of the product. Specifications are subject to change without notice. In addition, reserves the right to make changes without notification to Buyer to processing or materials that do not affect compliance with any applicable specification.