Guide to the Emmet Mercury Boiler Records

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Guide to the Sara Wheeler 2017 Archives Center, National Museum of American History P.O. Box 37012 Suite 1100, MRC 601 Washington, D.C. 20013-7012 archivescenter@si.edu http://americanhistory.si.edu/archives

Table of Contents Collection Overview... 1 Administrative Information... 1 Arrangement... 2 Scope and Contents... 2 Historical... 2 Names and Subjects... 3 Container Listing... 4 Series 1: Background and Research on Mercury Boilers, 1920-1961... 4 Series 2: Correspondence, 1921-1950... 5 Series 3: Dutch Point Mercury Boiler Operational Records, 1923-1949 (bulk 1923-1927)... 6 Series 4: South Meadow Station Operational Records, 1928-1961... 7

Collection Overview Repository: Title: Identifier: Archives Center, National Museum of American History Date: 1920-1961 Extent: Creator: Language: 4 Cubic Feet (11 boxes) Hartford Electric Light Company. Foster Wheeler Corporation Mechanical and Civil Engineering, Division of [former name], NMAH, SI. Stone and Webster. General Electric Company Babcock and Wilcox Company. Emmet, William Le Roy, 1859- Work and Industry, Division of, NMAH, SI English Collection is in English. Summary: The contains information about General Electric Company and Hartford Electric Light Company's development, installation, and use of William Le Roy Emmet's mercury boiler units. The mercury boiler units used mercury fluid along with steam power to improve cycle efficiency in converting coal or oil to electric power. The collection contains articles, news clippings, reports, instruction manuals, log books, data sheets, photographs, and drawings related to the experimental unit installed at Dutch Point, Connecticut, and the first commercial use of a mercury boiler at the South Meadow Station in Hartford, Connecticut. Administrative Information Acquisition Information Immediate source of acquisition unknown. Provenance Transferred to the Archives Center from the Division of Work and Industry in 2006. Processing Information Processed by Sara Wheeler, July 2017; supervised by Alison Oswald, archivist. Page 1 of 9

Preferred Citation, 1920-1961, Archives Center, National Museum of American History Restrictions The collection is open for research use. Gloves must be worn when handling unprotected photographs and negatives. Conditions Governing Use Collection items available for reproduction, but the Archives Center makes no guarantees concerning intellectual property rights. Archives Center cost-recovery and use fees may apply when requesting reproductions. Copyright held by the Smithsonian Institution. Historical The mercury boiler was developed by a General Electric Company's engineer, William Le Roy Emmet, to use mercury fluid in conjunction with steam power to improve cycle efficiency in converting coal or oil to electric power. An experimental mercury-steam generating unit was installed by Hartford Electric Light Company in 1923 at Dutch Point, Connecticut. In June 1927, ground was broken for the South Meadow Station in Hartford, Connecticut, and Babcock and Wilcox Company was contracted for the boiler. This unit was the first commercial installation in the nation and was based on the data collected from the Dutch Point unit. The Dutch Point unit was damaged during the course of operations and was permanently shut down by Emmet in September 1927. Emmet requested that all efforts be focused on the South Meadow Station. In August 1947, the first commercial unit at South Meadow Station was taken out of service and disposed of, and a second unit was installed and put into use on January 1, 1949. The engineering company, Foster Wheeler, was used to help design the second unit. During inspections in 1959 and 1960, it was discovered that the second unit had a wastage issue, and the unit was then operated at half load capacity for the remainder of 1960. On January 4, 1961, the second unit was removed from operation, and on April 19, 1961 it was officially retired. The mercury was removed and sold to Woodbridge Chemical Corporation. The decision was made to not to replace it with another mercury unit. Scope and Contents The collection documents the construction, operation, and demolition of mercury boiler generating units developed by William Le Roy Emmet and installed by the Hartford Electric Light Company in Hartford, Connecticut. The collection contains articles and research about the use of mercury and the development and implementation of mercury boilers. Also included is general correspondence between Hartford Electric Light Company and General Electric Company, operational logs, collected data, instructional guides, inspection reports, and photographs and drawings for the Dutch Point Mercury Boiler and the South Meadow Station. Arrangement The collection is arranged into four series. Page 2 of 9

Series 1: Background and Research on Mercury Boilers, 1920-1961 Series 2: Correspondence, 1921-1950 Series 3: Dutch Point Mercury Boiler Operational Records, 1923-1949 Subseries 3.1: Data Sheets and Reports, 1923-1927 Subseries 3.2: Log Books and Instructions, 1924-1949 Subseries 3.3: Photographs and Drawings, 1923-1927 Series 4: South Meadow Station Operational Records, 1928-1961 Subseries 4.1: Data Sheets and Reports, 1928-1961 Subseries 4.2: Log Books and Instructions, 1928-1955 Subseires 4.3: Photographs and Drawings, 1928,1955 Names and Subject Terms This collection is indexed in the online catalog of the Smithsonian Institution under the following terms: Cultures: Boilers Chemical engineering Electricity Mechanical engineering Mercury Mercury vapor Types of Materials: Architectural drawings Articles Blueprints Correspondence -- 20th century Logs (records) Photographs -- 20th century Reports Names: Mechanical and Civil Engineering, Division of [former name], NMAH, SI. Work and Industry, Division of, NMAH, SI Page 3 of 9

Series 1: Background and Research on Mercury Boilers Container Listing Series 1: Background and Research on Mercury Boilers, 1920-1961 Series 1 contains articles, reports, and news clipping related to the creation and implementation of Emmet Mercury Boilers, as well as a photograph of General Electric Company's engineer William Le Roy Emmet. Box 1, Folder 1 Mercury guidelines and safety data, 1920-1955 Box 1, Folder 2 Mercury vapor process of power generation by Stone and Webster, Inc., 1922 Box 1, Folder 3 Articles and news clippings related to using mercury vapor, 1922-1926 Box 1, Folder 4 Mercury properties, 1923-1927 Box 1, Folder 5 Dutch Point history of mercury years, 1923-1927 Box 1, Folder 6 Articles, papers, and clippings related to mercury cycle, 1924-1951 Box 1, Folder 7 South Meadow Station development history, 1927-1936 Box 2, Folder 1 Articles related to mercury unit, 1927-1940 Box 2, Folder 2 J.C. Sontag's personal file on mercury units history, 1930-1952 Box 2, Folder 3 Articles and guides relating to mercury vapor process, 1934-1952 Box 2, Folder 4 Articles and reports about the mecury vapor process, 1934-1961 Box 2, Folder 5 Articles on construction and development, 1949-1950 Box 2, Folder 6 Box 2, Folder 7 Photograph of William Le Roy Emmet, undated Mercury developments prior to installation, undated Return to Table of Contents Page 4 of 9

Series 2: Correspondence Series 2: Correspondence, 1921-1950 Series 2 contains letters sent between Hartford Electric Light Company and General Electric Company. Also included are correspondence with Foster Wheeler Corporation, Yale University School of Engineering, Battelle Memorial Institute, and the American Society of Mechanical Engineers about the use and development of mercury boilers. Box 2, Folder 8 Development and installation, 1921-1926 Box 2, Folder 9 Hartford Electric Light Company and General Electric Company, 1927 Box 3, Folder 1 Hartford Electric Light Company and General Electric Company, 1928-1929 Box 3, Folder 2 Hartford Electric Light Company and General Electric Company, 1930-1932 Box 3, Folder 3 Hartford Electric Light Company and General Electric Company, 1933-1934 Box 3, Folder 4 Hartford Electric Light Company, 1940-1950 Box 3, Folder 5 American Society of Mechanical Engineers, 1941 Box 3, Folder 6 General Electric Company, 1943-1950 Box 3, Folder 7 Foster Wheeler Corporation, 1948-1950 Box 3, Folder 8 Yale University School of Engineering, 1949 Box 3, Folder 9 Battelle Memorial Institute, 1950 Box 3, Folder 10 J.C. Sonntag of the Hartford Electric Light Company, 1956-1967 Return to Table of Contents Page 5 of 9

Series 3: Dutch Point Mercury Boiler Operational Records Series 3: Dutch Point Mercury Boiler Operational Records, 1923-1949 (bulk 1923-1927) Series 3 contains test results, operational data, reports, log books, instruction manuals, photographs, and architectural drawings for the Dutch Point Mercury Boiler. Subseries 3.1: Data Sheets and Reports, 1923-1927 Box 3, Folder 12 Test results, 1923 November-December Box 3, Folder 11 Summary data, 1922-1927 Box 3, Folder 13 Boiler operation data, 1924 Box 3, Folder 14 Reports on testing process, 1924 Box 3, Folder 15 Mercury unit tests and temperature tests, 1926 Box 3, Folder 16 Test results, 1927 Box 3, Folder 17 Reports on issues with mercury unit, 1927 September Box 4, Folder 1 Inspection and plant reports, 1927 Subseries 3.2: Logs Books and Instructions, 1924-1949 Box 4, Folder 2 Operating log, 1924-1927 Box 4, Folder 3 Mercury unit power plant instructions, volume II, circa 1948-1949 Box 5, Folder 1 Warnings and leakage instructions, undated Subseries 3.3: Photographs and Drawings, 1923-1927 Box 5, Folder 2 Diagrams for mercury boiler, 1923-1924 Box 5, Folder 3 Equipment, black and white photographs, 1923-1927 Box 5, Folder 4 Cardstock, black and white photographs of mercury equipment, 1923 Box 7, Folder 1 Box 7, Folder 2 Box 7, Folder 3 Loose scrapbook pages with black and white photographs of plant development and equipment, 1922-1925 Loose scrapbook pages with black and white photographs of plant development and equipment, 1925-1927 Loose scrapbook pages with black and white photographs of mercury equipment, 1922-1927 Return to Table of Contents Page 6 of 9

Series 4: South Meadow Station Operational Records Series 4: South Meadow Station Operational Records, 1928-1961 Series 4 contains operational data, reports, inspection records, log books, instruction manuals, photographs, and architectural drawings for the South Meadow Station. Also included are reports and proposals about renovating equipment and the removal of mercury units. Subseries 4.1: Data Sheets and Reports, 1928-1961 Box 5, Folder 5 Mercury turbine data sheets, 1928 October-November Box 5, Folder 6 Mercury equipment data, circa 1928 Box 5, Folder 7 Operational reports, 1928-1946 Box 6, Folder 1 Summary data, 1927-1948 Box 6, Folder 2 Mercury annual curves, 1928-1946 Box 6, Folder 3 Test of mercury vapor unit report, 1930 Box 6, Folder 4 Acid cleaning of mercury vapor equipment report, 1933 Box 6, Folder 5 Reports, data, and proposals related to station, 1945-1947 Box 6, Folder 6 Preliminary data for initial set-up, 1948 Box 6, Folder 7 Operational reports and data, 1948-1957 Box 6, Folder 8 Inspection report with photographs, 1949 Box 6, Folder 9 Boiler inspections, 1949 Box 6, Folder 10 Reports on the investigation of vanadium corrosion on mercury boilers, 1949-1950 Box 6, Folder 11 Results of chemical investigations of the fire-side corrosion of mercury boiler tubes, 1950 Box 9, Folder 1 Metallographic examination of mercury boiler fog bank tube, 1950 Box 9, Folder 2 Mercury fog bank repair, 1951 Box 9, Folder 3 Chemical treatment charts and tests, 1953-1960 Box 9, Folder 4 Tube replacement and renewal, 1955 Box 9, Folder 5 Furnace tube wastage studies, 1955 Box 9, Folder 6 Removal of mercury unit, 1961 Box 9, Folder 7 Removal of 1947 mercury unit, 1961 Page 7 of 9

Series 4: South Meadow Station Operational Records Box 9, Folder 8 Reports of radiography inspection of mercury vapor unit, 1961 Subseries 4.2: Log Books and Instructions, 1928-1955 Box 9, Folder 9 Demolition procedure for mercury turbine, 1928 Box 9, Folder 10 Operating log book, 1928-1930 Box 9, Folder 11 Visitor log, 1928-1947 Box 10, Folder 1 Operational log book, 1946-1947 Box 10, Folder 2 Operational log book, 1930-1931 Box 10, Folder 3 Operational instructions for mercury turbine, number 31038, 1931 Box 10, Folder 4 Instructions and logs for pickling of boiler, 1937-1942 Box 10, Folder 5 Instructions for demolition and dismantling mercury unit, 1947 Box 10, Folder 6 Revised preliminary instructions for 1947 unit, circa 1947-1948 Box 10, Folder 7 Instructions for work done by mercury boiler, 1955 Box 11, Folder 1 Mercury power plant instructions, volume 1, circa 1949-1950 Subseries 4.3: Photographs and Drawings, 1928-1955 Box 8, Folder 1 Black and white photographs of boiler equipment, circa 1928-1931 Box 8, Folder 2 Box 8, Folder 3 Box 8, Folder 4 Black and white photographs of equipment, 1928 January-April Black and white photographs of boiler equipment, 1928 June-July Black and white photographs of boiler equipment, 1928 August-October Box 8, Folder 5 Black and white photographs of boiler equipment, 1930-1931 Box 8, Folder 6 Box 8, Folder 7 Black and white boiler photographs, 1931 February-March Mercury turbine black and white photographs, 1930 February Box 8, Folder 8 Mercury furnace walls, 1935 Box 8, Folder 9 Black and white photographs of tube corrosion from vanadium, 1949 Box 8, Folder 10 Black and white photographs of boiler tubes and boilers, undated Map-folder 1 Foster Wheeler drawings of South Meadow unit, 1947-1953 Map-folder 2 Central Electric drawings of South Meadow, 1935-1949 Page 8 of 9

Series 4: South Meadow Station Operational Records Map-folder 3 South Meadow drawings, 1927-1930 Box 11, Folder 2 Black and white photographs of mercury furnace walls, 1925 September 23 Box 11, Folder 3 Black and white photographs of plant and equipment, 1923-1933 Box 11, Folder 4 Black and white photograph of airlock and method of pouring, 1927 July Box 11, Folder 5 Assembly diagrams, 1927-1928 Box 11, Folder 6 Cross-section diagrams, 1927-1931 Box 11, Folder 7 Arrangement and elevation diagrams, 1927-1931 Box 11, Folder 8 Piping diagrams, 1928 Box 11, Folder 9 Boiler drawings, 1928-1935 Box 11, Folder 10 Arrangement of mercury vapor equipment photographs with notes, 1930 Box 11, Folder 11 Mercury turbine equipment, 1930 Box 11, Folder 12 Layout for cleaning boiler tubes, 1933 Box 11, Folder 13 Diagrams for boiler tube renewal, 1955 Return to Table of Contents Page 9 of 9