FEATURES FTP
Inhalt dieser Präsentation ist E ECONOMY 30.04.2007 2
ECONOMY Energy-Management TOP-TEMP A conventional conveyor dishwasher loses about 40 % of the energy already available in the machine by sensible and latent heat emission. The hot fresh water rinsing has a considerable influence. The heat loss of the fresh water rinsing takes place at the end of the machine. The heat energy escapes via drying to the outside. The Energy- Management TOP-TEMP avoids these losses before they occur. In the centre of the machine the hot water zone is embedded in the low temperature pre-wash zone and the fresh water rinsing 50PRERCENT. Here the pre-wash zone and the rinsing have the effect of a temperature barrier. The temperature equalization takes place within the machine and so the heat energy can be saved. Energy loss and costs are reduced by up to 30%. ser Präsentation ist Ei Inhalt die 30.04.2007 3
ECONOMY Energy-Management EFFICIENT A conventional conveyor dishwasher loses 40% of the energy already available in the machine via the exhaust system. Here the distribution of water and the air stream have a considerable influence. The new Energy-Management EFFICIENT reduces the loss of evaporation. The improved arrangement of the wide angle nozzles FAN and the orientation of the wash arms reduce the air flow within the machine. The wide angle nozzle FAN spreads out a 65% wider and more even spray-fan. So the circulation performance need is reduced with same wash result. In order to keep the system in balance less air/water steam has to be exhausted. The new Energy-Management reduces the energy loss of the conveyor dishwasher by up to 25 %. ser Präsentation ist Ei Inhalt die 30.04.2007 4
ECONOMY Washing HOT-TEMP The washing is the result of the cooperation of temperature, time mechanic and chemistry. The water temperature has the biggest influence on the wash result noticeable as wash pressure. In conventional dishwashers the wash temperature is at approximately 60 C. With the Washing HOT-TEMP the wash ware is at first washed at appr. 67 C. This improves the efficiency of the detergent the wash ware is faster clean. With the Washing HOT-TEMP the capacity of the machine is raised by up to 40%. And as a reverse reaction the need of space within the machine is reduced. Inhalt dieser Präsentation ist Ei 30.04.2007 5
ECONOMY Fresh Water Rinse 50PERCENT The task of the fresh water rinsing is to remove detergent from the wash ware. The distribution of the fresh water is decisive for the water volume used. The Fresh Water Rinse 50PERCENT has special precision nozzles, which disperses the rinse water like a curtain and forms a thin film of water on the wash ware. As a result of the optimized i water distribution ib ti this micro-thin film is sufficient to rinse off the suds from the wash ware. In addition to the conventional rinsing from above and below the Fresh Water Rinse 50PERCENT rinses the wash ware also laterally. The optimized arrangement of the nozzles enables a precise spraying of the wash ware. The Fresh Water Rinse 50PERCENT reduces the necessary fresh water volume by up to 50%. As a result the consumption of rinsing i aid and energy is reduced accordingly. ser Präsentation ist Ei Inhalt die 30.04.2007 6
ECONOMY Detergent saving system LOW-CHEM Detergent is dosed directly into the wash tank. The detergent suds is continuously regenerated by the fresh water from the clear rinse. Detergents are subsequently dosed for the fresh water supply. The enhanced LOW-CHEM Detergent saving System directs 75 litres of fresh water for regeneration of the detergent solution into the wash tank. Via the RADIUS pre-rinse nozzle, detergent solution from the items being washed is already rinsed off in advance and returned via diverters into the wash tank. The dosing of detergent depends on the regeneration water volume. So the LOW-CHEM Detergent saving System reduces cleaning agent consumption by up to 80% compared with conventional systems. ser Präsentation ist Ei Inhalt die 30.04.2007 7
ECONOMY Reduced Exhaust The water flow decisively influences the heat balance of the machine. The CONTACT-PLUS wash system in the FTN comprises 6 wash arms above and 5 wash arms below. The optimized configuration and orientation of the wash arms above and below in combination with the new FAN wide angle nozzle reduces the movement of air in the machine and consequently the volume of exhaust. The up to 20 per cent reduced volume of outgoing air remains as heat in the machine, reducing the fresh air intake in the room according to VDI 2052. Inhalt dieser Präsentation ist Ei 30.04.2007 8
Inhalt dieser Präsentation ist E WASH RESULT 30.04.2007 9
WASH RESULT Wash system CONTACT-PLUS The impact with detergent solution via the wash arms is, apart from the temperature, the main factor influencing the cleaning result. The precision of the FAN wide angle nozzles makes it possible to reduce the distances between the wash arms. The wash arms are located very close to one another and so achieving full cleaning performance. In connection with the 65% wider wash jets the new configuration of the FAN wide angle nozzles washes the items three times per wash arm. The 13 wash arms of the new wash system CONTACT-PLUS increases the capacity up to 17% in a similar sized machine and with optimal wash results. ser Präsentation ist Ei Inhalt die 30.04.2007 10
WASH RESULT RINSE TRI The HOBART triple rinse comprises the RADIUS pre-rinse nozzle, pump rinse and fresh water rinse. The new RADIUS pre-rinse nozzle is ranged in front of the pump rinsing. It rinses the suds from the wash items. The suds is led back via diverters into the wash tank. The concentration of the cleaning agent in the subsequent pump clear rinsing is minimized. Inhalt dieser Präsentation ist Ei 30.04.2007 11
WASH RESULT Conveyor belt FREEFLOW The position of the wash items in the machine influences whether the suds is directly sprayed on the wash ware. A tray may shield a following plate which is then only moistened with suds via reflex water. The new FREEFLOW conveyor belt avoids spray shadows. The water directly impacts every wash item. The FREEFLOW conveyor belt optimizes cleaning performance when inhomogeneous items are loaded. Inhalt dieser Präsentation ist Ei 30.04.2007 12
DRYING RESULT Pump Rinse 80DEGREES The temperature is an important factor for the drying of the wash ware. In conventional dishwashers the highest temperature is in the fresh water rinsing. For heating up the wash ware, there is only the volume of the fresh water consumption available. In the Pump Rinse 80DEGREES the hot water is circulated several times (1.200 l/h) and increases the temperature input on the wash ware. The better heating up of the wash items supports the self-drying effect. The drying result is considerably improved and the energy used for drying is reduced. ser Präsentation ist Ei Inhalt die 30.04.2007 13
DRYING RESULT Dryer GUIDEAIR A conventional drying blows the warm air on the wash ware from above. The air reflects uncontrolled from below to above. The patented Dryer GUIDEAIR leads the air via channels and nozzles directly on the wash items from above, below and sides. The Dryer GUIDEAIR guarantees a perfect drying result also for hollow items such as cups, bowls and glasses. Inhalt dieser Präsentation ist Ei 30.04.2007 14
RELIABILITY Inhalt dieser Präsentation ist E 30.04.2007 15
RELIABILITY Wash arms The wash arms and nozzles are made entirely of stainless steel and withstand extreme requirements. Wash pump casing The wash pump is the most stressed component in a conveyor dishwasher. The pump housing and pump impeller are made of stainless steel, which increases the life-cycle of a machine. ser Präsentation ist Ei Inhalt die 30.04.2007 16
RELIABILITY Conveyor belt track Robust materials prove their worth especially at peak periods. For example, the conveyor belt guide rails made of stainless steel are designed to withstand maximum strain. Conveyor belt The strain on the conveyor belt is greatest during loading in the feed section of the machine. The high material strength of the fingers and 8 mm stainless steel axis ensure extremely high stability and durability. ser Präsentation ist Ei Inhalt die 30.04.2007 17
HANDLING Inhalt dieser Präsentation ist E 30.04.2007 18
HANDLING Cleaning Assistant SUPPORT comprising 360DEGREES cleaning manager Bayonet catch Alligator flap Completely deep drawn washing tanks 1-part strainer 150mm floor clearance Mono-block condenser Panorama door ser Präsentation ist Ei Inhalt die 30.04.2007 19
HANDLING CLEANING ASSISTANT SUPPORT Cleaning Manager 360DEGREES The 360 degree nozzles inside on the rear wall of each wash module enhance the cleaning of the machine. With an unrestricted ti t spray pattern at an angle of 360 the fresh water also reaches places with restricted accessibility from outside. The optional 360DEGREES cleaning manager facilitates t easier and faster cleaning of the machine. Bayonet wash arm catch The wash arms are easy to open and close. Inhalt die ser Präsentation ist Ei 30.04.2007 20
HANDLING Cleaning Assistant SUPPORT Foldable intake Most of the food waste occurs in the feeding section of the machine. The upward folding entry cover ensures convenient accessibility and easy cleaning. Operators do not have to fumble with removing coverings. Deep drawn drain element Dirt is directed via beading to a central point and into the drain. This prevents dirt accumulating in the tank. Wash arms The wash systems are easy to remove and to insert due to a drawer mechanism. ser Präsentation ist Ei Inhalt die 30.04.2007 21
HANDLING Cleaning Assistant SUPPORT Completely deep drawn tank The tank sump and tank bottom are deep drawn from one single part. There are no corners and edges or weld seams where dirt could accumulate. This optimizes i cleaning and hygiene. Distance between belt and body Easy accessibility, even in confined areas. ser Präsentation ist Ei Inhalt die 30.04.2007 22
HANDLING Cleaning Assistant SUPPORT Strainer drawer in intake In the case of very high dirt accumulation fast cleaning is possible by simply removing the drawer from the outside without stopping the machine. Overflow is prevented with a high-sided drawer which holds a large capacity. Condenser Optimal accessibility for water spraying by simply removing the front covering. Inhalt dieser Präsentation ist Ei 30.04.2007 23
HANDLING Handling Assistant EASY featuring Coding of wash and rinse arms Coding of curtains Drop-In wash arms ProTronic Inhalt dieser Präsentation ist Ei 30.04.2007 24
HANDLING PROTRONIC control Easy use of the machine due to clear indication symbols on the touch screen. By touching the screen all symbols are explained. All important information are displayed constantly. Further levels allow to get additional informations same as activation of automatic start of the machine. Drop-In wash system Just take out and insert! ser Präsentation ist Ei Inhalt die 30.04.2007 25
HANDLING EASY Coded wash and rinse arms The wash and rinse arms are clearly designed to prevent risk of confusion when inserting. Coded curtains Easy to take out and insert. The clear marking on the wash curtains prevents confusion when inserting. Inhalt dieser Präsentation ist Ei 30.04.2007 26
HYGIENE Inhalt dieser Präsentation ist E 30.04.2007 27
HYGIENE Hygienic Wash Result Basic research has shown that the temperatures, settled in the DIN- standard regulation 10510 for every single washing process are not necessary to achieve a perfect hygienic wash result. The result is important, not the process. The new PREMAX-technology ensures hygienic wash result, which even tops the requirements of DIN 10510. Independent institutes have certificated the hygienic wash results. Inhalt dieser Präsentation ist Ei 30.04.2007 28
PREMAX Inhalt dieser Präsentation ist E 30.04.2007 29