DYNASTY BAKERY EQUIPMENT -Spiral Mixer Owner s Manual CONTENTS. 1. Feature Safety Precautions Specifications Installation Diagram 4

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Transcription:

DYNASTY BAKERY EQUIPMENT -Spiral Mixer Owner s Manual CONTENTS 1. Feature 2 2. Safety Precautions 2 3. Specifications 3. Installation Diagram 5. Installation 5 6. Cleaning 5 7. Electrical Connections 5. Electric Parts Diagram & Main Circuit 6 9. Technical Notes 6 10. Moving The Mixer 7 11. Control -9 12. Troubleshooting After Mixing 10 13. Electric Wiring Diagram 10

1. FEATURE Heavy-duty, stainless steel spiral agitator and bowl, designed to Baking Industry Sanitation Standards. Instant termination of operation if safety guard is lifted. Operation is possible only when safety guard is in place. Minimal-Maintenance, high-power motor. Speed is altered without shifting gear. High-efficiency, 2-speed mixing achieves through blending if ingredients to achieves desired results consistently within 7-10 minutes. Accurate timers automatically control mixing time. Machine is still operational even if timer is interrupted. New, dual-direction mixing technology, speed is synchronized with reverse-rotating bowl to mix ingredients and blend dough hydraulically downward. This keeps dough cooler, and achieves desired results more efficiently. Powerful spiral mixing increase water absorption by dough, thus increasing volume and assuring uniform texture. instant-response servo-limit switch for safety. Bowl may be set to rotate either forward or backward. 2. SAFETY PRECAUTIONS WHEN USING THIS MACHINE, ALWAYS MAKE SURE THE FOLLOWING CONDITIONS OR OPERATIONS ARE IN EFFECT. FAILURE TO THIS WILL MAY BE THE CAUSE OF ACCIDENTS. KEEP HAND, CLOTHING & RIGID OBJECTS AWAY FROM BOWL AND HUB ATTACHMENTS WHEN IN OPERATION. DO NOT USE THIS MACHINE FOR ANY APPLICATIONS OTHER THAN FOOD PROCESSING. USE THE MACHINE ONLY WITH THE ELECTRICAL SERVICE SPECIFIED ON ITS NAMEPLATE. DISCONNECT THE MACHINE FROM ITS POWER SOURCE BEFORE CARRYING OUT ANY MAINTENANCE. DO NOT DISABLE OR REMOVE THE SAFETY MECHANISMS INCLUDED WITH THE MACHINE. DO NOT LEAVE THE MACHINE IN OPERATION UNATTENDED. OBSERVE MAINTENANCE AND SAFETY INSPECTION SCHEDULES. 2

3. SPECIFICATIONS MOTOR ELECTRICAL TRANSMISSION TIMER SAFETY GUARD Three phase motor. Bowl and spiral agitator are driven by separate motors. 200V/60HZ, three phase. 220V/60HZ, three phase. 30V/50HZ, three phase. 15V/50HZ, three phase. 0V/60HZ three phase. Pulley drive to special fiber belt 2 standard 60 MIN. Timer. (HL-17015K & HL-17020K ARE OPTIONAL.) Stainless steel safety guard is standard. Instant termination of operation to protect operator if safety guard is lifted. SPEED 60 Hz 50 HZ Model No. Low High Low High HL-17015K 131 262 110 220 HL-17020K 131 262 110 220 HL-17025K 131 262 110 220 HL-1700K 131 262 110 220 HL-1705K 131 262 110 220 HL-17066K 131 262 110 220 HL-17125K 131 262 110 220 Model No. Flour Dough Bowl Packing Size Net Weight Gross Weight (Kg) (Kg) (Liter) (Cm) (Kg) (Kg) Motor (HP) Agitator Bowl HL-17015K 15 30 50 95*60*120 150 200 2 0.5 HL-17020K 25 0 70 100*65*130 10 230 2.5 0.5 HL-17025K 30 50 0 121*70*13 00 500 3 1 HL-1700K 0 60 100 125*5*11 50 550 1 HL-1705K 50 0 120 133**152 520 620 5 2 HL-17066K 0 120 10 10*97*159 550 650.5 3 HL-17125K 125 10 20 176*106*12 1000 1150 15 5 3

. INSTALLATION DIAGRAM (CM) D A E B C A B C D E HL-17015K 99 5 57 13 HL-17020K 105 5 67 10 HL-17025K 11 55 10 7 17 HL-1700K 11 66 10 1 152 HL-1705K 120 71 11 1 170 HL-17066K 130 1 122 6 10 HL-17125K 155 9 160 100 210

5. INSTALLATION Your DYNASTY SPIRAL MIXER is shipped fully assembled, and ready for installation. The machine must be installed on a horizontally-level floor. It should be placed in a location that is convenient for both operation and maintenance. The machine s safety features make it possible to stand close to the machine during operation. 6. CLEANING WARNING - UNPLUG MACHINE BEFORE CLEANING OR SERVICING. After each day s use, wash the mixer bowl and agitator thoroughly with hot water and a mild soap solution and rinse with either a mild soda or vinegar solution. rinse thoroughly with a clean damp cloth. Clean under machine occasionally. To clean American Eagle models, disconnect power cord, raise stabilizing feet and move machine. 7. ELECTRICAL CONNECTIONS WARNING: BEFORE CONNECTING YOUR MACHINE TO ANY SOURCE OF ELECTRICAL POWER, READ THE SPECIFICATIONS ON THE MACHINES NAME PLATE CAREFULLY AND BE SURE THEY COINCIDE WITH THOSE OF YOUR POWER SOURCE. Electrical connections should be made by qualified personnel in accordance with applicable codes and regulations. Appropriate fuse must be installed to provide adequate protection in case of a short circuit. Special attention should be given to making the correct electrical connection regarding the direction of rotation of the spiral agitator. The direction of rotation is indicated by an arrow on the front of mixer. 5

. ELECTRIC PARTS DIAGRAM & MAIN CIRCUIT (EXCEPT SIMPLE TYPE) ELECTRIC PARTS DIAGRAM & MAIN CIRCUIT 0V TR 0V 1 5 1 5 3 5 6 3 5 6 THA TLA X1 X2 12 9 1 13 12 9 1 13 2 1 7 2 1 7 FUSE 33W POWER #9 L1 T1 L2 L3 13 H T2 T3 1 L1 T1 L2 L3 13 L T2 T3 1 L1 L2 L3 21 HA T1 T2 T3 22 L1 L2 L3 21 R T1 T2 T3 22 L1 L2 L3 21 T1 T2 F T3 22 # #7 #6 #5 # #3 #2 O.L.1 95 96 97 9 95 O.L.2 96 97 9 O.L.3 95 96 97 9 #1 #R TO P COILMOTOR TO P COILMOTOR TO TANK MOTOR 9. TECHNICAL NOTES DRIVEN BELT The drive belt should be installed with sufficient tension to avoid excessive slack. Agitator drive belts may be adjusted by means of a screw No.1 on motor support plate. 2 3 1 6

Bowl drive belts may be adjusted by adjusting the screw nut No. 7 &. 5 7 3 6 2 1 Drive belts for the bowl drive motor may be adjusted by means of the screw No. 2 on lower motor support plate. 10. MOVING THE MIXER To move the mixer, push down the ball-knob lever until the front wheel touches the front so that the mixer may be moved. To retract the front wheel once the mixer has been moved, push the ball-knob lever up until the front of the mixer rests on the front foot plate. NOTE: HL-17025K, HL-1700K, HL-1705K & HL-17066K ONLY 7

11. CONTROL (EXCEPT SIMPLE TYPE) TIMER(LOW SPEED) FUSE POWER LAMP TIMER(HIGH SPEED) STOP HIGH SPEED LOW SPEED DIRECTION OF ROTATION OF BOWL AUTOMATIC OR MANUAL FUNCTION DESIRED DO THIS RESULT Manual (Continuous) Turn TOGGLE SWITCH to Manual control Mixing MANUAL Press LOW SPEED BUTTON or Press HIGH SPEED BUTTON Starts low speed mixing Starts high speed mixing Press STOP Mixing pause. To continue mixing press HIGH SPEED or LOW SPEED BUTTON.

Timed Mixing at Low Turn TOGGLE SWITCH to Automatic control Speed AUTOMATIC Set Timer (LOW SPEED) to Time has been set already desired time and set Timer (HIGH SPEED) to ZERO Press LOW SPEED BUTTON Starts low speed mixing. Time out and Mixer stop automatically. If press STOP Mixing pauses. To continue mixing reset time and press start Timed Mixing at high Turn TOGGLE SWITCH to Automatic control Speed AUTOMATIC Set Timer (HIGH SPEED) to Time has been set already desired time and set Timer (LOW SPEED) to ZERO Press HIGH SPEED BUTTON Starts high speed mixing. Time out and Mixer stop automatically. If press STOP Mixing pauses. To continue mixing reset time and press start Timed Mixing at Two Turn TOGGLE SWITCH to Automatic control speed AUTOMATIC Set both Timer (LOW SPEED) Two Timers have been set already. and Timer (HIGH SPEED) to desired time. Press LOW SPEED BUTTON Starts low speed mixing. When mixing time for low speed expires, control automatically switches to high speed. When mixing time for high speed expires, Mixer stops If press STOP Mixing pauses. To continue mixing reset time and press start 9

12. TROUBLESHOOTING AFTER MIXING PROBLEM POSSIBLE CAUSE Mixer will not start 1. Check to see that bowl guard is in lower position. 2. If the POWER LAMP is not on, check electric cord to see if it is plugged into receptacle. 3. Check electrical supply at breaker ( fuse ) box. 13. ELECTRICAL WIRING DIAGRAM 10

L1 L3 30V~0V 1 2 L.S. #1 FUSE STOP L 3 X1 6 #3 TLA 9 5 3 X2 TL H 6 6 #R HA TH 5 #6 #5 # 220V X2 1 22 21 THA 9 5 X1 1 GL X1 TLA TL L X2 THA H HA 95 96 95 96 95 96 7 2 1 13 7 2 7 2 1 13 O.L.1 O.L.2 O.L.3 #2 source pilot lamp manual/auto low speed auxiliary relay low speed auto delay-relay 0. sec. low speed timer (set point) low speed main m.c. high speed auxiliary relay high speed auto delay relay high speed main m.c. high speed main aux. m.c. L 13 1 13 H 1 # #7 C.S. #9 3 R 22 21 F 22 21 7 2 TH F R high speed timer (set point) tank forward tank backward 11