CC0 General Production Hose Crimper The CC0 Series es hose crimper with the Micrometer Style Adjustment t and 0 tons of crimping force has the capability to crimp up to " industrial hose. UNIQUE USER FRIENDLY MICROMETER STYLE ADJUSTMENT Easy to use and read. Ideal for repetitive crimps. Fully adjustable micrometer for a precise crimp. Simple to calibrate and minimum maintenance. Micrometer style adjustment permits crimping a wide variety of hose and fi ttings..7" 0mm Max Head Opening W/O Dies Micrometer Style Adjustment: Provides speed, precision and repeatability. CC0 CRIMPER OPERATORS MANUAL WITH DIAL MICROMETER STYLE ADJUSTMENT Updated 08/07
CC0 General Production Hose Crimper SAFETY PRECAUTIONS! SAFETY PRECAUTIONS! READ INSTRUCTIONS AND IDENTIFY ALL COMPONENT PARTS BEFORE USING CRIMPER. CRIMPER CC0 CAN PRODUCE 0 TONS OF CRIMPING FORCE. KEEP BOTH HANDS AWAY FROM PINCH POINTS. CONSULT HOSE AND FITTING MANUFACTURER FOR CORRECT MACHINE SETTINGS AND CRIMP MEASUREMENTS. ALWAYS WEAR EYE PROTECTION.
CC0 General Production Hose Crimper TABLE OF CONTENT SAFETY PRECAUTIONS----------------------------------------------------------------------------------------------------- COMPONENT PARTS & TECHNICAL DATA-------------------------------------------------------------------------------------------------- INITIAL SET UP & MAINTENANCE-------------------------------------------------------------------------------------------------------- HYDRAULIC DIE INSTALLATION------------------------------------------------------------------------------------------------6 AccuStop TM COUPLING STOP------------------------------------------------------------------------------------------------7 CRIMPING/CALIBRATION-----------------------------------------------------------------------------------------8 TROUBLESHOOTING--------------------------------------------------------------------------------------------------9 CC0 CRIMPER REPLACEMENT ACCESSORIES--------------------------------------------------------------------------------0 COMPONENT PARTS BREAKDOWN-------------------------------------------------------------------------------------------- CUSTOMCRIMP NO-NONSENSE WARRANTY STATEMENT--------------------------------------------------------------- CUSTOMCRIMP CONTACT INFORMATION--------------------------------------------------------------------------------------6
CC0 General Production Hose Crimper COMPONENT PARTS & TECHNICAL DATA Oil Filler Cap Reservoir 8" 0" Metric Micrometer Style Adjustment 9" The HP motor delivers the power needed to get the job done quickly Built-in die storage panel keeps frequently used die sets readily available Power Switch The Foot Switch permits dies to be jogged into position and keeps both hands free Small Footprint for minimum use of space Technical Data 0 Ton Max SP: ", SP: -½", 6SP: -¼" Max Industrial: " L: 0" x W: 9" x H: 8" Weight: 9 lbs Power: HP / 0V / Phase (Standard) HP / 0V / Phase (Optional) HP / 0V / Phase (Optional) HP / VDC (Optional) HP / VDC (Optional) Die series: 8S Adjustability: Metric Opening w/o dies: 0mm /.7" Master die inside diameter: 8mm /." Master die travel: 8mm /." Reservoir capacity: 8 US Gallons Oil type: ISO 6 Hydraulic Oil Adapter dies: N/A
CC0 General Production Hose Crimper INITIAL SET UP & MAINTENANCE Do not lift the machine by the crimper head. Lift with a fork lift under the tank. Mount the crimper on a sturdy surface. Check electrical circuit to be certain that it matches the crimper requirements shown on the tag attached to the crimper cord. Electrical Requirements: 0 Volt Phase Current (Standard) 0 Volt Phase Current (Optional) 0 Volt Single Phase (Optional) DO NOT RUN CRIMPER ON AN EXTENSION CORD. Check to be certain that the motor rotates in the direction of the arrow shown on the motor housing. If motor rotation is opposite of the direction of the arrow, reverse any two hot wires in the electrical plug. (NOTE: THIS IS APPLICABLE TO PHASE CIRCUITS ONLY). Damage to the pump can result if the motor does not rotate in the correct direction. Check the oil level in the sight glass on the rear of the crimper. 8 U.S, gallons of ISO 6 hydraulic oil are required to completely refi ll the tank. Oil can be drained from either of the two ports at the bottom of the tank. An additional oil cooler, while not normally required, can be plumbed into the two ports at the rear of the crimper. Front Flange Bolts: Periodically, every 6- months depending upon usage, the front flange bolt torque should be checked. The correct torque is 99NM (7 Ft-Lbs). Lubricate the crimping head after each 00 crimping cycles or at the start of each shift if the crimper is used in a production setting. Bring the master dies to the fully closed position and lubricate the die fi ngers through the 8 lubrication fi ttings in the front fl ange face. Bring the dies to the fully open position and lubricate all 8 fittings again. Use only a high quality moly-disulfi de grease. Failure to do so may result in damage to the wearing surfaces.
CC0 General Production Hose Crimper HYDRAULIC DIE INSTALLATION Bring the crimper head to fully opened position as shown in photo A. Install the Hydraulic Dies with the quick change tool as shown in photo B. A Note: The die size stamped on the face of the die should face toward the operator. Align the studs of the Hydraulic Dies with the holes in the Master Dies and SLOWLY close the crimper head on the die set as shown in photo B. B Bring the crimper head to a fully closed position as shown in photo C. Remove the quick change tool as shown in photo D. C Note: The dies may also be inserted manually with the crimper head in the fully open position. Proceed to the Crimping Instructions to set up the crimper for the hose and fi tting being crimped. D For Hydraulic Die removal, bring the crimper head to the fully closed position as shown in photo D. Insert the quick change tool and open the crimper head releasing the Hydraulic Dies form their spring retention holes as shown in photo E. E 6
CC0 General Production Hose Crimper AccuStop TM COUPLING STOP The AccuStop TM coupling stop eliminates guesswork allowing the operator to visually observe exactly where the crimp will be positioned on the fi tting without the need for trial and error and product scrap due to poor crimp positioning. With the Coupling Stop retracted, load the appropriate set of dies and set crimp diameters as required. Coupling Stop Coupling Stop Clamp Coupling Stop Guide With the crimper in the MANUAL mode, bring the dies to a fully closed position. Loosen the Coupling Stop Clamp and position the Coupling Stop against the back face of the dies. Slide the Coupling Stop Guide against the Coupling Stop Arm. Hold the fi tting against the Coupling Stop Arm withdraw the Coupling Stop Rod such that the Guide is aligned with the desired crimp position. Lock the Coupling Stop Clamp. Position the fi tting against the Coupling Stop and actuate the crimper in the normal manner. The dimension from the face of the fi tting to the crimp position will now be the dimension established in the previous step. 7
CRIMPING/CALIBRATION CC0 General Production Hose Crimper CRIMPING / CALIBRATION CRIMPING Select the correct die for the combination of hose and fi tting being crimped. Consult the hose and fi tting manufacturer s specifi cations for the correct die to use and the fi nal crimp diameter required. The fi nal crimp diameter will be the closed diameter stamped on the face of the die plus the number shown on the micrometer gage. See the micrometer setting example below: Micrometer Setting Example Each 00 on the micrometer dial represents mm above the closed diameter of the die set. For example, with a 7mm die set installed and the micrometer set at 0 as shown in the photo, the fi nal crimp diameter would be 9. mm ( 7mm +.mm) Insert the hose and fi tting in the crimper head to the correct depth and press and hold the foot switch until the crimper shuts off. If the AccuStop TM coupling stop is being used make settings according to instructions. Check the fi nished crimp diameter with calipers to be certain that it is within the hose manufacturer s specifi cations. CALIBRATION Due to physical variations in hose and fi tting combinations, it may be necessary to offset the crimper in either the plus or minus direction by a few mm to get the measured crimp diameter to match the micrometer setting. If the final crimp dimension is consistently off in either direction the micrometer dial can be adjusted to compensate. Make a crimp with the hose and fi tting combination most commonly used, and measure the fi nished crimp diameter. Set Screw (.00 hex wrench) If necessary, loosen the set screw on the adjustment knob with a.00 hex key wrench. Rotate the adjustment knob so that the number on the dial matches the actual diameter of the fi nished crimp. Tighten the set screw and make another crimp to confi rm that the crimper is set correctly. 8
CC0 General Production Hose Crimper TROUBLESHOOTING PROBLEM: CRIMPER RUNS BUT IS SLOW OR NON-FUNCTIONAL Check supply voltage to see that it matches the voltage specifi ed on the tag attached to the crimper. If the crimper is connected to a three phase circuit, check all three legs of the circuit to be certain that all legs are hot. Measure the voltage to the crimper when the crimper is under load. Voltage should be a minimum of 90% of line voltage when the crimper is under load. Many performance problems are the result of low voltage or inadequate electrical service. Check motor rotation and be certain that the motor rotates in the direction of the arrow on the motor housing. For three phase units rotation can be reversed by switching any two wires in the plug. The circuit in the crimper is protected by a thermal overload relay. If the relay trips after resetting it from the master power switch, call for technical service. PROBLEM: MOTOR RUNS BUT FOOT SWITCH WILL NOT OPERATE Power to the secondary circuit is supplied from a volt step down transformer. If the motor runs normally but the foot switch will not function check the amp slo blow fuse located in the control box as shown in the photo below. PROBLEM: CRIMPER WILL CLOSE ON FITTING BUT DOES NOT DEVELOP POWER TO COMPLETE THE CRIMP Fitting is to large for selected crimp die. Select a crimp die that is closer to fi nal crimp diameter. Machine has built-in safety bypass to protect internal components from damage due to incorrect die selection. Check oil level. Position dies to the fully open position and check oil sight gage in rear of machine. Be sure the oil level is in the middle of the sight glass. Use ISO or 6 weight hydraulic oil. If problem(s) persist contact Customer Service for additional troubleshooting assistance 9
CC0 General Production Hose Crimper CC0 REPLACEMENT ACCESSORIES Dial Micrometer Assembly P/N:09-8 Foot Pedal Assembly (Included) P/N:08 8mm Quick Change Tool P/N:07 Manual Back Stop P/N:MBS-60 Die Rack 9 Station Die Holders P/N:066-8mm Crimper Stand 6 Station Die Holders P/N:07-8 Mini Grease Gun w/ CRIMPX Die Lubricant oz mini grease tube P/N:0889 CRIMPX Die Lubricant oz mini grease tube P/N:0887 CRIMPX Die Lubricant oz large grease tube P/N:0888 Protective Master Die Foam Pad P/N:0 Die Lock Pin For 8S/99S Die Series P/N:08 CustomCrimp Notched Digital Caliper IN/MM P/N:CC-Caliper 0
CC0 General Production Hose Crimper COMPONENT PARTS BREAKDOWN 8 ITEM 6 6 7 8 9 0 6 0 6 9 6 7 CC0/00/00 Assembly (00) PART NUMBER DESCRIPTION 068-WELD CC Crimper Reservoir 0800 CC-60 Head Assembly 0 CC-0 Head Assembly 09 CC-8 Head Assembly 096 Front Die Panel 0 99MM Die Holder 0 8MM Die Holder 9A /-0 x /8" SHCS 9A7 /-0 x / BHCS 00 Electrical Box Assembly 9A /-0 x / SHFCS 09 Dial Micrometer Assembly 006 Pin Plug/ Foot Cord 008 Foot Switch 00 Full Guard for Foot Switch 07--8- HP/ Ph/8cc Motor and Pump 07--8- HP/ Ph/8cc Motor and Pump QTY 0
CC0 General Production Hose Crimper COMPONENT PARTS BREAKDOWN 8 7 CC-0/00/00 Electrical Box (00) ITEM PART NUMBER DESCRIPTION STOCK NUMBER QTY 09 Electrical Box Metal Assembly 09 699K6 Cable Strain Relief 699K6 699K6 / NPT Cord Grip 699K6 7807K6 Multi-Wire Cord Grip 7807K6 699K /8 NPT Cord Grip 699K 6 0060 Pin Receptical R00A0A0 7 9A7 /-0 x / SHCS 9A7 8.LDIN. Length DIN Rail.LDIN 9 9067A09 /-0 Nut with Tooth Washer 9067A09 0 007-0 Manual Starter with Overload - 0V Ph BMRHB-06 007-0 Manual Starter with Overload - 0V Ph BMRHB-0 9 6 9 8 6 CC-0/00/00 Electrical Box (00) ITEM PART NUMBER DESCRIPTION STOCK NUMBER QTY 007-60 Manual Starter with Overload - 60V Ph BMRHB-00 009-LINK.L Starter Switch Linkage BZ0VYRL 009 External Starter Handle and Linkage BZ0VYRL 907A97 #8- x / CS Screw 907A97 6 00 0/60-VAC Transformer PT0QG 7 9080A009 #8- Nut 9080A009 8 MEN Time-Delay Amp Fuse MEN 9 006 Bridge Rectifier MP0 0 9A /-0 X 7/8" SHCS 9A 9A90 #8- x / BHCS 9A90 0 7 0
CC0 General Production Hose Crimper COMPONENT PARTS BREAKDOWN ITEM 6 7 8 9 0 6 7 8 CC Motor and Pump Assembly (07) PART NUMBER DESCRIPTION 0 HP 800 RPM Motor 00 7. HP 800 RPM Motor 099 0 HP 800 RPM Motor 09 Motor Mounting Flange 90A0 / Lock Washer 986A7 /- x /" Bolt 0-0 Motor Coupling 0-0 Coupling Spider Insert 07 8cc Gear Pump 0 cc Gear Pump 099 cc Gear Pump 980A /8 Washer 90A0 /8 Lock Washer 986A66 /8-6 x /" Bolt 0-0 /" Shaft Coupling 09-0 Flange Gasket 600-8- 8 JIC 7 M to SAE Adapter 600-8-0 8 JIC 7 M to 0 SAE Adapter QTY FINAL ASSEMBLY PART NUMBER CREATION: 07-"MOTOR HP"-"PUMP SIZE"-"PHASE (IF REQ'D)" EX. 7. HP MOTOR WITH cc PUMP: 07-7.- EX. HP MOTOR WITH 8cc PUMP, SINGLE PHASE:07--8-8 7 6 8 6 0 9 7
CC0 General Production Hose Crimper COMPONENT PARTS BREAKDOWN 7 6 6 9 8 OPTIONAL Crimper Table Assembly (07) Item Part Number Description Qty 0 Die Panel 06 End Panel 9008A00 /6 Flat Washer 6 90A00 /6 Lock Washer 8 986A8 /6-8 X Hex Bolt 8 6 96A00 /6-8 Hex Nut 8 7 07 Crimper Table Top 8 0 99MM Die Holder 6 8 0 8MM Die Holder 6 9 9A /-0 X /8 BHCS 6
CC0 General Production Hose Crimper CUSTOMCRIMP NO-NONSENSE WARRANTY STATEMENT CustomCrimp No-Nonsense Warranty Statement All CustomCrimp Products are warranted to be free of defects in workmanship and materials for one year from the date of installation. This warranty ends when the product becomes unusable for reasons other than defects in workmanship or material. Any CustomCrimp Product proven to be defective in workmanship or material will be repaired or replaced at no charge. To obtain benefi ts of this warranty, fi rst, contact Warranty Repair Department at Custom Machining Services at (9) 6-68 and then deliver via prepaid transportation the complete hydraulic product to: ATTN: WARRANTY REPAIR DEPT. Custom Machining Services, Inc. 8 North Co. Rd 00 East Valparaiso IN 68 If any product or part manufactured by CustomCrimp is found to be defective by CustomCrimp, at its option, CustomCrimp will either repair or replace the defective part or product and return via ground transportation, freight prepaid. CustomCrimp will not cover any incoming or outgoing freight charges for machines sold outside The United States. This warranty does not cover any product or part which is worn out, abused, altered, used for a purpose other than for which it was intended, or used in a manner which was inconsistent with any instructions regarding its use. Electric motors are separately warranted by their manufacturer under the conditions stated in their separate warranty.
CC0 General Production Hose Crimper CONTACT US CUSTOMCRIMP, YOUR SINGLE SOURCE FOR HOSE ASSEMBLY PRODUCTS. Products and services to support industry wide hose assembly needs. CustomCrimp Custom Machining Services, Inc. 6 N. County Rd. 00 East Valparaiso, IN 68 Ph: (9) 6-68 Fax: (9) 6-77 www.customcrimp.com CustomCrimp See the complete line of CustomCrimp Crimpers and Accessories at: www.customcrimp.com (9) 6-68 6