Washer disinfectors MLC Series for transfer trolleys, sterile containers and bulky items
MLC Series Washer disinfectors for transport trolleys, sterile containers and bulky items Saving time is a must! The amount of sterile containers and trolleys used in hospitals has increased significantly due to the centralization of sterilization services. Colussi trolley washer disinfectors are an effective solution to improve the efficiency and economy of a sterilization centre. Colussi has developed a wide range of trolley washer disinfectors adaptable to any CSSD configuration, in order to maximize the ratio of the reprocessing capacity and the footprint operating area. Fast process Colussi trolley washer disinfectors are high capacity devices. The shallow sump, together with the optimized size of the pre-heating tanks, reduces water consumption and heating times to the minimum whilst observing international standards. Colussi is looking forward to support CSSD team managers, providing them with customized solutions to reach the highest productivity level for every layout configuration in new or refurbishment projects. Thermal disinfection Thermal disinfection is the most efficient method for the disinfection of reusable medical devices, strongly recommend by european guidelines to be used whenever possible. Thermal disinfection is achieved by raising the temperature to 93 C and holding it for a programmed time, variable for different cycle profiles depending on the items to be reprocessed. Chemical disinfection Chemical disinfection configuration is for the treatment of hospital furniture and other items such as medicinal transport trolleys, bed heads, clogs and wheel chairs which are normally treated manually without a validated process. 2
MLC Series, CSSD Integration Colussi trolley and cart washer disinfectors represent a substantial improvement in terms of economy and efficiency of a CSSD department. MLC 70 Series MLC 20 Series 2250mm / 88.58" Depth chamber 4.8 m 3 capacity washing chamber up to 28 STU 1500mm / 59.05" Depth chamber 2.5 m 3 capacity washing chamber up to 16 STU 3000mm / 118.11" Depth chamber 6.5 m 3 capacity washing chamber up to 42 STU 3000mm / 118.11" Depth chamber 5 m 3 capacity washing chamber up to 32 STU Standard compliant Colussi Washer-Disinfectors are designed and constructed to comply with the latest European guidelines on decontamination: EN ISO 15883-1/2, CEN ISO/TS 15883-5. Colussi Washer-Disinfectors are classified CE Medical Device (Community rule 93/42/CEE) code nr. 0051. 3
Cleaning effectiveness Mechanical action is important to ensure the cleaning effectiveness of the whole wash process. Colussi uses different washing pumps, depending on each individual model, to optimize the highest flow rate of water and an efficient spray pressure minimizing water use. Multiple horizontal oscillating spray nozzles ensure optimal wash surface coverage. Washing chamber The washing chamber, spray arms, preheating tanks and triple stage water filtering systems are made of high quality AISI 316L stainless steel. The washing chamber is designed and constructed with smooth edges and corners, to minimize dirt traps that can encourage bacterial growth. The water sump level is monitored to economize water consumption. Forced hot air drying The efficient forced hot air drying system assures total removal of the rinse water residues. Warm air inside the chamber is homogeneously distributed for fast and efficient drying. 4
Trolley connection manifold The automatic manifold connection is a patented solution exclusively available for Colussi trolley washers which allows the loading of trolleys equipped with spray arms or washing injection systems. This unique option allows the validated treatment of surgical instruments, extending the trolley washer function range by making it a flexible device that can assist CSSD throughput during busy times as well as be a productivity back-up. Control system Control system with auto-diagnostics constantly monitors and displays the current cycle status and alarms. It assures the traceability of the principal validated parameters outlined in European standard ISO 15883 on the reprocessing of reusable items. 5
MLC 70 Series Trolley and sterile container washer disinfector Key features The machine is available in single door and double door pass-through versions. Washing chamber made of mirror polished stainless steel AISI 316L. External body made of stainless steel AISI 304. Washing and DI water temperature is fully adjustable up to 93 C/199 F with independent temperature monitoring. Vertically installed self flush stainless steel wash pump with pressure control. Steam heated, electrical drying. Double drying units, up to 1000 m3/h capacity. Two automatic detergent dispensers with flowmeter and level control. Flush self cleaning filter for the recirculation of washing water. Touch screen control panel 2250mm / 88.58" Depth chamber 4.8 m 3 capacity washing chamber up to 28 STU 3000mm / 118.11" Depth chamber 6.5 m 3 capacity washing chamber up to 42 STU MLC 70 is a large capacity, hinged door, washer disinfector dedicated to the treatment of transfer, storage and waste trolleys. It offers offers complete washing and thermal disinfection treatment with high flow recirculation pumps and high speed forced air drying. 6
Key features Trolley connection manifold The automatic manifold system for trolley docking allows water connection for trolleys fitted with spray arms and injection systems. Water filtration Filtration system captures residues during the recirculation of the wash water and protects the recirculation pump from debris with a pre filter and flush self cleaning filter. Loading floor Loading floor is composed easy removable sections. Tilting rails The lateral tilting of the rails allows water to drip for a faster drying phase. External dimensions 28 STU capacity 42 STU capacity Width mm/inch 2200/86.81 2200/86.61 Depth mm/inch 2490/98.03 3240/127.56 Height * mm/inch 2450/96.46 2450/96.46 Washing chamber Width mm/inch 1000/39.37 1000/39.37 Depth mm/inch 2250/88.58 3000/118.11 Height mm/inch 2000/78.74 2000/78.74 Main optional features Electrical heated 111 kw or 201 kw power Water recycling system Drain cooling system Trolley loading/unloading ramps Steam heated drying system 3rd chemical dosing pump HEPA H14 air filters Additional pre-heating tank (steam or electrical) Conductivity sensor Steam condenser Automatic trolley connection manifold Drain pump system Exhaust air fan Light in the chamber Analogic sensor on washing circuit for pressure check (registered data) Built-in printer for cycle validation and traceability Bar code reader Supervisor software * The device can be installed on the floor with small ramps, or into a 150mm (5.91") pit for floor level loading. 7
Maximum productivity Colussi trolley washers range offers customers a large choice of devices as well as washing trolleys for sterile containers, OP rubber shoes, gumboots, washing bowls, large bins and other bulky items. Each washing trolley in Colussi's range is identified with a dimensional class to maximize washer productivity and minimize energy and water consumption. Colussi offers different solutions according to the items to be reprocessed. Dedicated configurations 2250 mm 88.58 2250 mm 88.58 2250 mm 88.58 3000 mm 118.11 3000 mm 118.11 D A C B B A - D A - D B B B Smart solutions Colussi washing injection systems are more than simple accessories. Smart solutions are our answers to the different needs of our customers. A simple clog support, if reversed, can be used as a holder for suction bottles. 8
Washing carts 4 3 2 1 4 3 2 1 3 2 1 D C983-4 levels loading trolley with 16 washing arms. Up to 28 DIN 1/1 net baskets capacity. Useful height: 1) 65 mm / 2.56" 2) 65 mm / 2.56" 3) 65 mm / 2.56" 4) 65 mm / 2.56" D C690-4 level presentation rack provided with 8 washing arms, up to 21 sterile containers (size mm 600x300x300h / 23.62"x11.81"x11.81"h). Useful height: 1) 310 mm / 12.20" 2) 310 mm / 12.20" 3) 310 mm / 12.20" 4) 210 mm / 8.27" A C1077-3 level presentation rack for big size containers. up to 12 units mm600x400x350h / 23.62"x15.75"x13.78"h. Useful height: 1) 415mm / 16.34" 2) 415mm / 16.34" 3) 425mm / 16.73" A C962-3 level presentation rack provided with 6 washing arms, utp to 12 units capacity. Useful height: A) 275mm / 10.83" B) 275mm / 10.83" C) 560mm / 22.04" A C653 - Loading trolley for sterile containers. Up to 18 sterile containers with lids. B C654 - Loading trolley for sterile container. Up to 10 sterile containers with lids. A C655 - Loading trolley for sterile containers. Up to 12 sterile containers with lids (600x400x300h mm/ 23.62"x15.75"x11.81"h). 4 3 2 D C1122-4 level presentation rack provided with 8 washing arms. Useful height: 1) 220 mm / 8.66 2) 190 mm / 7.48 3) 190 mm / 7.48 4) 320 mm / 13.00 1 D A C C1109 - Injection loading trolley for OP theatre shoes and bottles. Up to 40 pair op theatre shoes capacity. C659 - Loading trolley for theatre shoes. Up to 60 pair theatre shoes capacity. C658 - Loading trolley for theatre shoes. Up to 30 pair theatre shoes capacity. A C657 - Loading trolley for splash bowls. Up to 24 splash bowls (max ø mm 320/12.60"). 9
MLC 20 Series Compact cart and trolley washer disinfector Key features Available in single door or double door passthrough versions. Double glass hinged door (HST) for easy process visual inspection. Washing chamber made of mirror polished stainless steel AISI 316L. External body made of stainless steel AISI 304. Washing and DI water temperature fully adjustable up to 93 C/199 F with independent temperature monitoring. Vertically installed self flush stainless steel pump. Washing pump pressure control. Electrical heated, 400v/3~+N/50Hz, other electrical connections or steam heating available as optional. Powerful hot air forced drying unit. Standard automatic detergent dispenser provided with flowmeter and level control. Touch screen control panel. 1800mm /70.87" The first step to integrate a trolley washer into an existing CSSD barrier. Chemical storage Integrated chemical storage with easy access hinged door on bottom section of the service area. Capacity of two 10 lt. (2.64 gal. US) chemical containers. 3000mm / 118.11" Depth chamber 1500mm / 59.05" Depth chamber 5 m 3 capacity washing chamber up to 32 STU 2.5 m 3 capacity washing chamber up to 16 STU Colussi MLC 20 is the most compact trolley and cart washer in the market. Frontal access to all major service components enables installation in restricted spaces. Despite its small size, MLC 20 is a complete and multipurpose device. It is available in two versions for thermal or chemical disinfection. 10
Key features Trolley connection manifold MLC 20 can be equipped with a manifold system which allows the water connection for trolleys fitted with spray arms and injection systems. Easy access Le sol de la cabine est fabriqué en acier inox AISI 316L et formé de sections amovibles pour faciliter le nettoyage ainsi que la maintenance. Tilting rails The lateral tilting of the rails allows water to drip for a faster drying phase. Trolley guide rail An easy adjustable guide rail ensures perfect alignment for any trolley. Filtre d'eau The washing chamber floor is of AISI 316L stainless steel and is made of removable sections to assure easier celaning and maintenance. Easy installation Colussi MLC 20 needs a pit depth of only 11cm / 4.33". Off-pit installation requires short ramps. 110 mm 4.33 Example of thermal disinfection washing chamber External dimensions 16 STU capacity 32 STU capacity Width mm/inch 1800/70.87 1800/70.87 Depth mm/inch 1658/65.27 3158/124.3 Height * mm/inch 2364/93.07 2364/93.07 Washing chamber Width mm/inch 900/35.43 900/35.43 Depth mm/inch 1500/59.05 3000/118.1 Height mm/inch 1850/72.83 1850/72.83 * The device can be installed on the floor with small ramps, or into a 110 mm (4.33") pit for floor level loading. Main optional features Additional chemical dosing pumps HEPA H14 air filters Trolley loading/unloading ramps Conductivity sensor Steam condenser Steam heating pre-heating tanks Drain pump system Self cleaning filter Exhaust air fan Trolley connection manifold Drain cooling system Light in the chamber Analogic sensor on washing circuit for pressure check (registered data) Built-in printer for cycle validation and traceability Bar code reader Supervisor software 11
MLC 20 Chemical disinfection version A versatile and multipurpose washer Chemical disinfection Compliant to EN ISO 15883-1/6, assures the complete treatment of different items in a very short cycle time. Chemical disinfection configuration is for the treatment of hospital furniture and other items such as medicinal transport trolleys, bed heads, clogs and wheel chairs which are normally treated manually without a validated process. Furniture Disinfection Technological innovation has improved the functionality and safe use of the modern furniture which is found in hospital wards and nursing homes. Manufacturer of items such as beds, trolley and patient furniture are now producing items that can be mechanically cleaned. Immediate availability of the treated items The small size of the MLC 20 system allows its use directly inside the ward. In this way, operators save time in disinfecting items compared to traditional methods. More safety for the staff and patients The automatization of the washing process is the answer to operator and patient safety since it avoids the manual treatment and makes the process reproducible and traceable. Example chemical disinfection washing chamber Dedicated washing and rinsing spray nozzles. The furniture can be washed and disinfected by automatic washing systems 12
Washing carts 4 3 2 1 C1180-4 levels loading trolley with 16 washing arms. Up to 24 DIN 1/1 net baskets. Useful height: 1) 135 mm / 5.31" 2) 135 mm / 5.31" 3) 135 mm / 5.31" 4) 135 mm / 5.31" C1185 - Loading trolley for sterile containers. Up to 16 sterile containers with lids. C1186 - Loading trolley for sterile containers. Up to 12 sterile containers with lids. C1183 - Loading trolley for splash bowls. Up to 32 splash bowls (max ø mm 320/12.60"). C1187 - Loading trolley for sterile containers. Up to 12 sterile containers with lids (mm 600x400x300h / 23.62"x15.75"x11.81"h). C1182 - Loading trolley for theatre shoes. Up to 60 pair theatre shoes. C1181 - Injection loading trolley for OP theatre shoes. Up to 25 pair theatre shoes. 13
Medical range COLUSSI products: Washer disinfectors ML Series High productivity range In response to the different needs of cleaning and disinfection in CSSD, COLUSSI reserve a dedicated brochure for high load capacity (up to 18 Din 1/1 per cycle). Washer disinfectors ML Series Small and Medium range Washer disinfectors for clinics & sub sterilization departments (up to 10 Din 1/1 per cycle). Steam Sterilizer autoclaves SA Series Brochure dedicated to steam sterilizers, particularly for new versions Large, capacity up to 18 STU per cycle. 14
Our products, reliable and user friendly, support the everyday activities of the medical personnel in more than 1000 hospital and clinincs all over the world. Our Company designs, manufactures and installs high quality devices such as washers, disinfectors and steam sterilizers meant for the medical, laboratory and pharmaceutical field. Besides having a certified Quality Assurance System as per ISO 9001, our products undergo a serious quality control and our competent and specialized personnel is continuously trained; in this way we aim at maintaining a high standard and at achieving our target of growing and improving together. 15
brand of ICOS Pharma S.p.A. Via E. Ellero, 15 33080 Cusano di Zoppola (PN) ITALY TEL +39 0434 5772911 FAX +39 0434 5772900 sales@icospharma.com www.icospharma.com Products offered for sale may differ from those described or illustrated in this brochure due to later production changes or/and optional configurations. The products and technical specifications are subjected to change without prior notice. Please consult your ICOS COLUSSI dealer for the latest information. 0051* * Only for products listed into the n. 691/MDD certificate DC-PD-02 MLC EN rev.01