Industrial concrete processing.

Transcription

1 Industrial quality concrete: Secure processes, consistent results, smooth solutions. The industrial production of concrete requires security, repeatability, calculable expense and reliable long-term partners. Wacker Neuson has the best company values: reliability, trustworthiness, quality, short reaction times, flexibility and innovation /10/2009/Heidlmair/Print Sta Industrial concrete processing. Custom-made concrete compaction. 1 Compacting and reinforcing directly at the job site: With top-class products and comprehensive advice, Wacker Neuson is a specialist in this area. Your partner at the job site. 2 Surface finishing: Wacker Neuson's walk-behind and ride-on trowels provide first-class surface finishing results. Contact us about it. Reinforced concrete at the job site. Reinforce and consolidate. Oberflächenbearbeitung. Eine glatte Leistung. Mit Geräten von Wacker Neuson. 1 2 Please note: The product range of the Wacker Neuson Group comprises more than 300 different product groups in the light and compact equipment areas. In the light equipment area the product range comprises various device types according to different voltage and frequency conditions, local regulations, market specifics and operating conditions. Not all Wacker Neuson products listed or shown here are therefore available or approved in all countries. Modifications reserved in the interest of continuous further development. The Wacker Neuson Group does not accept any liability whatsoever for the correctness and completeness of the data given in this brochure. Reprints permissible only with prior approval in writing by the Wacker Neuson Group, Munich. Wacker Neuson SE All rights reserved.

2 Intelligent Technology for the precast concrete element industry. Page 4 WACKER NEUSON CONCRETE SOLUTIONS - The industrial concrete compaction specialists INDUSTRIAL CONCRETE PROCESSING SYSTEMS Page 6 CONCRETE COMPACTION - Internal vibrators - External vibrators - Low-noise vibratory table - Electric power supply and control technology Page 32 SURFACE FINISHING - Walk-behind trowels Page 40 REINFORCEMENT TECHNOLOGY - Rebar cutting and bending machines - Rebar tier Page 48 LOOSENING TIPS - Silo - Conveyor channels - Filling and compaction - Sieving HI 29 BTS 1035 EHB 11 PS 2203 CRT 48 Page 52 MORE EQUIPMENT FROM WACKER NEUSON - Heaters, cut-off saws, hammers, pumps, ride-on concrete trowels 2_3 WACKER NEUSON INDUSTRIAL CONCRETE PROCESSING

3 Your advice and solution specialists in the precast concrete part industry: Wacker Neuson concrete solutions. We provide comprehensive advice. We focus on the following areas: Mobile or fixed vibration machinery. Noise reduction measures. Correct dimensioning and attachment of external vibrators. Switching and control technology for optimal production process integration. Let us plan for you. We develop plans for complete vibration installations, taking existing equipment into account as much as possible. Because a good solution is an economic solution. Our experience contributes to the development of new equipment as well as customer-specific solutions. Please contact us for personalized advice: concrete@wackerneuson-concretesolutions.com Wacker Neuson concrete solutions concentrates the competence of the Wacker Neuson Group in the area of industrial concrete processing. As advice and solution specialists for the precast concrete part industry, Wacker Neuson concrete solutions has been the contact for precast concrete part manufacturers and plant manufacturers in over 150 countries for more than 50 years. Wacker Neuson concrete solutions draws on its world-beating technical experience to advise a committed team of experts not merely in product-related questions, but also in the planning of technically and economically optimal precast concrete part manufacturing solutions. SIMPLY CONVINCING: - Our varied product range - Our quality - Our know-how - Our advice expertise For us, service is part of the package. We will take care of assembly and installation by request. We also provide you with support during commissioning and production. We will support you in word and deed flexibly and quickly. 4_5 WACKER NEUSON INDUSTRIAL CONCRETE PROCESSING Wacker Neuson concrete solutions

4 The best equipment for the best result: Concrete compaction with Wacker Neuson machines. Wacker Neuson provides you with everything you need for concrete compaction from a single source: Internal vibrators External vibrators Low-noise vibratory tables Electric power supply and control technology INTERNAL VIBRATORS EXTERNAL VIBRATORS Concrete compaction LOW-NOISE VIBRATORY TABLE 6_7 WACKER NEUSON INDUSTRIAL CONCRETE PROCESSING ELECTRIC POWER SUPPLY AND CONTROL TECHNOLOGY

5 Powerful, reliable and user-friendly: Wacker Neuson s internal vibrators. Advantages of high frequency internal vibrators: Quality products manufactured in-house ensure long service life and reliable operation. Stable speed for optimum productivity even for stiff concrete consistencies. Internal vibrators for attachment to frequency inverters the economic solution when using multiple machines. Internal vibrators with integrated inverters in the power cable. The flexible solution with connection to the single-phase power supply. Internal vibrators with low-vib handle for fatigue-free work. IRFU IREN THE APPROPRIATE MACHINE FOR EVERY APPLICATION. HMS with electric motor IRSE-FU IRSEN PIR High frequency internal vibrators High frequency internal vibrators provide excellent compaction performance for every type of concrete currently in use through stable-speed, high-power three-phase motors. Wacker Neuson provides two configurations suitable for any application. IREN The IREN series is the basic version of Wacker Neuson's high frequency internal vibrators for reliable concrete compaction. IRSEN The IRSEN series has a low-vib handle for long stretches of use e.g. in precast construction or for concrete floors and ceilings. All Wacker Neuson high frequency internal vibrators are available for attachment to frequency inverters or with an integrated frequency inverter. We also offer optional rubber caps to protect the formwork for all machines in the IREN and IRSEN series. HMS: Internal vibrators with flexible shaft A system that is convincing because it is flexible and economical: various flexible shafts, vibrator heads, and motors or engines can be combined in various ways. Wacker Neuson's catalogue has two drive types: with electric motor or combustion engine. Detailed information on the electric motors is available on the next page. Contact your Wacker Neuson distributor if you are interested in the type equipped with a combustion engine. PIR: Pneumatic internal vibrator The PIR series is ideal for use on compressors. 8_9 WACKER NEUSON INDUSTRIAL CONCRETE PROCESSING Internal vibrators

6 The decisive factor in high quality concrete products and profitability: Choosing the right head diameter. Head diameter IREN IRSEN IRFU IRSE-FU Length Head diameter HMS Length Head diameter PIR Length Internal vibrators should always have the largest possible diameter. This keeps concrete compaction times as short as possible. However, reinforcement distances, vibration chutes and component dimensions are limiting factors for head diameters. It must be possible to guide internal vibrations through the reinforcement without them getting caught. TECHNICAL DATA IREN 30 IREN 38 IREN 45 IREN 57* IREN 65 Head diameter mm Head length (L) mm Protective hose m Operating weight kg Effective diameter** cm Head weight kg Vibrations 1/min 12,000 12,000 12,000 12,000 12,000 Drive TECHNICAL DATA IRSEN 30 IRSEN 38 IRSEN 45 IRSEN 57* Head diameter mm Head length (L) mm Protective hose m Operating weight kg Effective diameter** cm Head weight kg Vibrations 1/min 12,000 12,000 12,000 12,000 Drive TECHNICAL DATA IRFU 30 IRFU 38 IRFU 45 IRFU 57 IRFU 65 Head diameter mm Head length (L) mm Protective hose m Operating weight kg Effective diameter** cm Head weight kg Vibrations 1/min 12,000 12,000 12,000 12,000 12,000 Drive High-frequency squirrel-cage motor with built-in frequency inverter in the switch housing for direct connection to V 50 / 60 Hz 1 Voltage V Current A Frequency Hz Power cable m Power cable m High-frequency squirrel-cage motor for connection to Wacker Neuson frequency and voltage inverters Voltage V 42 / / / / 250 Current A 3.5 / / / / 3.0 Frequency Hz Power cable m TECHNICAL DATA IRSE-FU 30 IRSE-FU 38 IRSE-FU 45 IRSE-FU Head diameter mm Head length (L) mm Protective hose m Operating weight kg Effective diameter** cm Head weight*** kg Vibrations 1/min 12,000 12,000 12,000 12,000 Drive High-frequency squirrel-cage motor with built-in frequency inverter in the switch housing for direct connection to V 50 / 60 Hz 1 Voltage V ~ ~ ~ ~ Current A Frequency Hz Power cable m Power cable m High-frequency squirrel-cage motor for connection to Wacker Neuson frequency and voltage inverters Voltage V 42 / / / / / 250 Current A 3.5 / / / / / 4.2 Frequency Hz Power cable m TECHNICAL DATA M 1000 M 2000 M 3000 Drive Universal motor, double-insulated Universal motor, double-insulated Universal motor, double-insulated Voltage V Current A Frequency Hz Idling speed, motor without load rpm 15,500 17,500 16,500 Cable length m Power kw (HP) 1.0 (1.3) 1.5 (2.0) 2.3 (3.1) L x W x H mm 350 x 160 x x 160 x x 160 x 200 Weight kg FLEXIBLE SHAFT SM1-E SM2-E SM4-E SM0-S SM1-S SM2-S Length m Weight kg FLEXIBLE SHAFT SM3-S SM4-S SM5-S SM7-S SM9-S Length m Weight kg VIBRATOR HEAD H 25 H 25S H 25HA H 35 H 35S H 35HA Diameter mm Length mm Weight kg VIBRATOR HEAD H 45 H 45S H 45HA H 50HA H 55 H 65 Diameter mm Length mm Weight kg INTERNAL VIBRATOR, FLEXIBLE SHAFT AND ELECTRIC MOTOR H 25 H 25S H 25HA H 35 H 35S H 35HA H 45 H 45S H 45HA H 50HA H 55 H 65 SM 1-E SM 2-E SM 4-E SM 0-S SM 1-S SM 2-S SM 3-S SM 4-S SM 5-S SM 7-S SM 9-S S = Short standard vibrator head HA = Hybrid vibrator head with high amplitude TECHNICAL DATA PIR 35 PIR 55 PIR 75 Head diameter mm Head length (L) mm Protective hose m Operating weight kg Effective diameter** cm Vibrations 1/min 19,700 18,200 16,500 Drive Compressed air Compressed air Compressed air Operating pressure bar Air consumption m 3 /min = M 1000 = M 2000 = M 3000 = Not recommended = Not permissible 10_11_12 WACKER NEUSON INDUSTRIAL CONCRETE PROCESSING * Also available in short head design. ** This is a non-binding statement based on the practical experiences of our customers under certain operating conditions. This may vary under special circumstances. We recommend always doing a test run under operating conditions. *** All IRSE-FU models are also available with a 0.3 m protective hose. Because we are constantly developing our products, we reserve the right to change this information.

7 For robust continuous operation: Wacker Neuson s external vibrators. Advantages of the 3 series: Small, light, flexible. Simple, quick mounting to the formwork using different clamp systems. Universal fastening clamp for wood formworks. Special fastening clamps for many different formwork systems. Stable motor characteristics provide highly consistent speed. Completely dust-proof and water jet-proof. ARFU 36: direct connection to single phase power supply with integrated inverter. AR 36 AR 43 / 53 AR 44 / 54 AR 42 / 52 Advantages of the 4 series and 5 series: Powerful and reliable. Flexible mounting solutions: bolt flange for long-term mounting, central bolt and taper pin for flexible applications. Large selection for individual requirements: the 4 series and 5 series include over 100 different types with different speeds and operational voltages. ARFU 36 AR 41 / AR 51 The 3 series: The smallest external vibrators from Wacker Neuson. For in-situ casting formworks and light precast element formworks with different fastening clamps. The 4 series and 5 series: The medium-sized external vibrators from Wacker Neuson for use in concrete and precast construction. AR 75 The 7 series: Large external vibrators from Wacker Neuson for heavy precast element formworks and material transport. Advantages of the 7 series: Large field of application: The AR 75 vibrators are perfectly suited for heavy steel frameworks as well as material handling tasks (e.g. conveyor channels, sieves, etc.). Large selection for individual requirements: the 7 series contains many different types with different speeds and operational voltages. VIBRATING WITHOUT ELECTRICITY: Wacker Neuson also provides PAR series pneumatic external vibrators contact us. 14_15 WACKER NEUSON INDUSTRIAL CONCRETE PROCESSING External vibrators

8 Wacker Neuson s vibration technology provides several economic concrete elements manufacture solutions. Attachment possibilities: Wacker Neuson provides a range of possibilities for attaching external vibrators: from the flange to the taper pin and the center bolt. Contact us for the correct solution. 1 Flange attachment 2 Base plate with taper pin 3 Saddle clamp with center bolt TECHNICAL DATA FOR AR BASIC TYPES Weight approx. kg Attachment 1,500 rpm 400 V 3~, 50 Hz 3,000 rpm 230 V~, 50 Hz 3,000 rpm 400 V 3~, 50 Hz 4,500 rpm 42 V 3~, 150 Hz 6,000 rpm 42 V 3~, 200 Hz 6,000 rpm 250 V 3~, 200 Hz 9,000 rpm 42 V 3~, 150 Hz 9,000 rpm 250 V 3~, 150 Hz AR Flange x x x x x AR Base plate with taper pin x x AR Saddle clamp with x x x x center bolt AR Flange x x x AR Flange x x x x AR Base plate with taper pin x x x x x x x AR Saddle clamp with x x x x x center bolt AR Flange x x x x x AR Flange x x x x x x x x AR Flange x x x x x x x Additional operational voltages and speeds are available at and upon request. 12,000 rpm 42 V 3~, 200 Hz a BORE PATTERN Large selection and targeted strengths. Always in professional quality. Different configurations, a range of sizes, tried and tested mounting technologies and speeds ranging between 1,500 and 12,000 revolutions per minute - a sizeable selection for any type of application. And precisely this is a brilliant reason to choose the competence of Wacker Neuson. d b d mm a mm b mm AR AR 43 AR 53 AR 44 AR AR _17 WACKER NEUSON INDUSTRIAL CONCRETE PROCESSING External vibrators

9 Technical Data. TECHNICAL DATA Rated voltage V Rated current A Power cable m L x W x H mm Std. centrifugal force kn ARFU 36/6/ ~ x 227 x AR 36/3/230 W 230 ~ x 227 x AR 36/3/ ~ x 227 x AR 36/6/ ~ 9 10* 232 x 227 x AR 36/6/ ~ x 227 x AR 36/12/ ~ x 227 x AR 41/6/ ~ x 192 x AR 41/9/ ~ x 192 x AR 42/6/ ~ x 192 x AR 42/6/ ~ x 192 x AR 42/9/ ~ x 192 x AR 43/6/ ~ x 192 x AR 43/6/ ~ x 192 x AR 44/6/ ~ x 150 x AR 44/6/ ~ x 150 x AR 44/9/ ~ x 150 x AR 44/9/ ~ x 150 x AR 51/1.5/ ~ x 192 x AR 51/3/ ~ x 192 x AR 51/4.5/ ~ x 192 x AR 51/6/ ~ x 192 x AR 51/6/ ~ x 192 x AR 51/9/ ~ x 192 x AR 51/9/ ~ x 192 x AR 52/3/ ~ x 190 x AR 52/4.5/ ~ x 190 x AR 52/6/ ~ x 190 x AR 52/6/ ~ x 190 x AR 52/9/ ~ x 190 x AR 53/1.5/ ~ x 184 x AR 53/3/ ~ x 184 x AR 53/6/ ~ x 184 x AR 53/6/ ~ x 184 x AR 53/9/ ~ x 184 x AR 54/1.5/ ~ x 150 x AR 54/3/ ~ x 150 x AR 54/4.5/ ~ x 150 x AR 54/6/ ~ x 150 x AR 54/6/ ~ x 150 x AR 54/9/ ~ x 150 x AR 54/9/ ~ x 150 x AR 54/12/ ~ x 150 x AR 75/1.5/ ~ x 218 x AR 75/3/ ~ x 218 x AR 75/4.5/ ~ x 218 x AR 75/6/ ~ x 218 x AR 75/6/ ~ x 218 x AR 75/9/ ~ x 218 x AR 75/9/ ~ x 218 x Max. centrifugal force kn PAR 6/2 PAR 10/2 PAR 27/2 PAR 45/2 PAR 60/2 Max. centrifugal force kn Nominal speed r pm 17,000 13,500 14,500 16,500 3,500 Air consumption m 3 /min Weight kg * Available with an optional switch in the power cable. Modifications reserved in the interest of continuous further development.

10 Low-noise vibratory table: compactable CS 36. LOW-NOISE AND EFFECTIVE. The compactable CS 36 comes in two standard sizes: compactable CS 36-6: table area 3 x 2 m. compactable CS 36-15: table area 3 x 5 m. Other sizes upon request. CS 36 Simple principle, large impact: The compactable CS 36 from Wacker Neuson. The patented CS 36 provides reliable and uniform concrete compaction at astoundingly low noise levels. The simple design and equally simple and consistent insulation prevent any excess noise generation and noise radiation. The table is fully assembled with the cabling and is fitted easily to a concrete socket to be produced in the precast structure. Thanks to the plug-and-play principle, production can begin the instant that the power cable of the frequency inverter is plugged in. 20_21 WACKER NEUSON INDUSTRIAL CONCRETE PROCESSING Low-noise vibratory table

11 Technical Data. TECHNICAL DATA CS 36-6 CS L x W x H mm 3,000 x 2,000 x 200 5,000 x 3,000 x 200 Weight (w/o concrete socket) kg 1,100 2,500 Voltage V Frequency Hz Rated current A Modifications reserved in the interest of continuous further development.

12 Performance that's a sight to see: Wacker Neuson s electric power supply and control technology. High quality components: Reliability is indispensable across the entire Wacker Neuson product and service range. We therefore take no risks when choosing our components. Wacker Neuson uses high quality inverters, controls and switch components from leading manufacturers. This allows us to be flexible later when adapting our equipment to meet new challenges and projects. FUE 2/042/200W FUE 6/042/200W FUE-M/S 75A KTU 2/042/200W FUE-M/S 85A FUE 10/042/200 FUE-M 38A The correct solution for each application. Achieving optimal concrete compaction requires reliable, high performance electric power supplies. Wacker Neuson provides a wide range of individual inverters through to complete control assemblies. In contrast to earlier mechanical frequency inverters, Wacker Neuson electronic inverters are not only light but also free from wear and tear, have infinitely variable frequency and depending on the configuration automated control. 24_25 WACKER NEUSON INDUSTRIAL CONCRETE PROCESSING Electric power supply and control technology

13 The right equipment for every application: Portable, mobile and stationary frequency inverters. STATIONARY FREQUENCY INVERTERS For medium and large production assemblies for precast concrete elements. Wacker Neuson stationary frequency inverters are used in medium and large production assemblies for precast concrete elements. They usually supply one or more production devices and are always used together with customer-specific switching and automation technology. PORTABLE FREQUENCY INVERTERS Small inverters for the construction site and flexible use in precast structures. The machines feature compact design and high performance as well as ease of control and robustness. The new inverters in the KTU series are particularly flexible and have an integrated cable drum and a 25 m power cable. The equipment s advantages: - Robust, high performance, reliable. - Easy handling. - Flexible. - Maintenance-free. - Electrically robust against electrical surges and undervoltage, short circuits and overloads. - Connection to 230 V alternating current. TAILORED ADAPTATION TO YOUR MANUFACTURING PROCESS. MOBILE FREQUENCY INVERTERS For more extensive use on the construction site and smaller series production in precast element production. The robust and high performance mobile frequency inverters are particularly suitable for the larger use of internal or external vibrators on the construction site or for variable use on separated formworks in the production of precast parts. The equipment s advantages: - Connection of several internal or external vibrators possible. - Motor protection switch for vibrator protection. - Speed adjustment. - Optional remote control. - Individually tailored solutions. - Available for all international standard supply voltages. Suitable accessories: Stationary inverters are available with a remote control and a large external frequency display by request. 26_27 WACKER NEUSON INDUSTRIAL CONCRETE PROCESSING Electric power supply and control technology

14 Reliable and economically attractive solutions in automation technology. COMPETENT, COMPREHENSIVE ADVICE AND IMPLEMENTATION. Wacker Neuson concrete solutions: your switching and automation technology experts. Wacker Neuson switching and automation technology makes it possible to operate your vibration equipment reliably and safely and makes your production processes more efficient. We use cutting edge technology with many advantages, both economically speaking and ease of control. This makes several things possible when using high power semiconductors and electronic controls: - Exact vibration frequency settings. This protects formworks as well as your ears and improves the quality of the concrete. - Automated production process. Under the right circumstances, a remote control and expert switching technology programming can greatly reduce labor costs. - Modern switching technology reduces cabling costs. - Tailoring the equipment provides ease of operation. 28_29 WACKER NEUSON INDUSTRIAL CONCRETE PROCESSING Electric power supply and control technology

15 PORTABLE FREQUENCY INVERTERS TECHNICAL DATA FUE 1/042/200W FUE 2/042/200W FUE 6/042/200W* KTU 2/042/200W Housing size (L x W x H) mm 420 x 325 x x 325 x x 325 x x 395 x 446 Weight kg Input/output voltage V 230 / / / / 42 3 Input/output frequency Hz / / / / 200 Input/output current A 9.6 / / / / 35 Input/output performance kva 2.2 / / / / 2.6 Frequency inverter Wacker Neuson Wacker Neuson Wacker Neuson Wacker Neuson Frequency adjustment range Hz Power cable m Protection class IP 44 IP 44 IP 44 IP 44 Number of sockets * Also available with adjustable frequency. MOBILE FREQUENCY INVERTERS TECHNICAL DATA FUE 10/042/200 FUE-M/S 75A FUE-M/S 85A Housing size (L x W x H) mm 580 x 500 x x 310 x x 550 x 500 Weight kg Input/output voltage V 400 / / / 42 3 Input frequency Hz Input/output current A 24.5 / / / 85 Input/output performance kva 17 / / / 6 Frequency inverter Mitsubishi inverter Mitsubishi inverter Mitsubishi inverter Frequency adjustment range Hz Power cable m Protection class IP 54 IP 44 IP 44 Number of sockets 4 4 STATIONARY FREQUENCY INVERTERS TECHNICAL DATA FUE-M 38A FUE-M 71A FUE-M/S 225A Housing size (L x W x H) mm 800 x 1200 x x 1600 x x 600 x 700 Weight kg Input/output voltage V 400 / / / 42 3 Input frequency Hz Input/output current A 49 / / / 225 Input/output performance kva 34 / / / 16 Frequency inverter Mitsubishi inverter Mitsubishi inverter Mitsubishi inverter Frequency adjustment range Hz Power cable m Protection class IP 54 IP 54 IP 54 Technical Data. All Wacker Neuson inverters are available in all standard voltages. Because we are constantly developing our products, we reserve the right to change this information.

16 Wacker Neuson s machines easily master the challenges involved in finishing concrete surfaces. Three things are necessary to ensure the high quality of concrete areas: the right machines the right operation the right timing SURFACE FINISHING Surface finishing 32_33 WACKER NEUSON INDUSTRIAL CONCRETE PROCESSING

17 First class floating and polishing. With Wacker Neuson s walk-behind trowels. A WIDE RANGE OF HANDLES FOR OPTIMAL EASE OF CONTROL: Twist pitch adjustment Pro-Shift System Heightadjustable Rigid center pole Foldable center pole T guide handle Fold-T guide handle ADJ-T guide handle Fold-ADJ-T guide handle ADJ-P guide handle Fold-ADJ-P guide handle CT 24 Electro Twist pitch adjustment Pro-Shift System ELECTRIC MODELS CT 36 High performance polishing right up to the edge: the edging trowel CT 24. This compact concrete trowel reduces the manual labor required along raised edges. of CT 24 and CT 36 eliminate exhaust fumes and reduce noise. This makes them ideally suited for use in enclosed spaces. The operator can work at low noise levels and without generating exhaust fumes. 1 T guide handle with rigid center pole and twist pitch adjustment. Height adjustment lever 2 Height-adjustable handle with Pro-Shift System. 3 Foldable center pole for easy transport. Walk-behind trowels provide not only more comfort and performance but also a clear safety boost. - All Wacker Neuson trowels are optimally balanced and can therefore be controlled by the operator with a low level of effort. - The one-of-its-kind safety system prevents the center pole from rotating uncontrollably and will deactivate automatically once the center pole is released. THE EXHAUST-FREE ELECTRIC MODEL. - A large rotor speed range and a maximum blade pitch of 30 degrees ensures excellent results from floating through to polishing. - The Pro-Shift System makes infinite adjustment of the pitch of the troweling blades simple. - Different handles for individual requirements. 34_35 WACKER NEUSON INDUSTRIAL CONCRETE PROCESSING Surface finishing

18 Move, screed, compact in a single operation: with Wacker Neuson s wet screeds. TROWELS TECHNICAL DATA CT 24-4A CT E L x W x H mm 1,546 x 610 x 1,041 1,546 x 610 x 1,041 Operating weight kg Storage dimensions mm 965 x 610 x x 610 x 892 Troweling diameter mm Number of blades 4 4 Finishing blades dimensions mm 229 x x 121 Diameter float pan mm Speed range 1/min Pitch range Drive air-cooled single cylinder electric motor four-cycle gasoline engine Honda RPM 1/min 3,800 2,870 Engine/motor performance kw (HP) at speed 1/min 2.9 (4) 3, (3) 2,870 Displacement cm Tank volume (fuel) l 2.5 Fuel consumption l/h 1.3 Voltage V 230 Frequency Hz 50 Power input A 14 WET SCREED TECHNICAL DATA P 35A Weight kg 15.5 Drive Engine manufacturer air-cooled single cylinder four-cycle gasoline engine Honda Displacement cm Power kw (HP) at speed rpm Tank volume (fuel) l 0.7 Fuel consumption l/h (1.6) 5,200 TECHNICAL DATA SBW 4F SBW 15M SBW 6F SBW 20M SBW 8F Length m Width mm Weight kg TECHNICAL DATA SBW 10F SBW 12F SBW 14F SBW 16F Length m Width mm Weight kg TECHNICAL DATA CT 36-8A-V CT 36-9-V CT 48-13A-V L x W x H mm (with handle, rigid version) 2,005 x 915 x 1,040 2,005 x 915 x 1,040 2,160 x 1,220 x 1,040 Operating weight kg (without handle) Troweling diameter mm ,220 Pitch range Number of blades Speed range 1/min Drive air-cooled single cylinder four-cycle gasoline engine Engine manufacturer Honda Wacker Neuson Honda Type GX 240 WM 270 GX 390 Displacement cm Max. performance (DIN ISO 3046) kw (HP) at speed rpm Operating performance (DIN ISO 3046) kw (HP) at speed rpm 6.2 (8.3) 3, (8.3) 3, (9.0) 4, (8.7) 3,800 Fuel consumption l/h Tank volume (fuel) l (13.4) 3, (13.4) 3,800 High surface capacity and productivity. The light aluminum design, the foldable guide handle and the carrying handle on the motor allows simple transport and quick set-up. - User-friendly guide handle: ergonomics thanks to the adjustable handle height and inclination angle. - Centrifugal force adjustable in 7 steps. - Blade lengths from 1.2 to 4.9 meters. TECHNICAL DATA CT E L x W x H mm 2,005 x 915 x 1,040 Operating weight kg 104 Troweling diameter mm 915 Number of blades 4 Pitch range 0-30 Speed range 1/min Drive electric motor, 3-phase, 50 Hertz Voltage V 400 Rated current A 5.5 / 7.3 Motor performance (low/high) kw 2.6 / 3.1 Motor RPM (low/high) 1/min 1,400 / 2,850 36_37_38 WACKER NEUSON INDUSTRIAL CONCRETE PROCESSING All Wacker Neuson inverters are available in all standard voltages. Because we are constantly developing our products, we reserve the right to change this information.

19 Increased comfort at work and greater productivity when laying reinforcing steel. Innovative device concepts for tying, cutting, and bending. Saves time and money. Efficient. Safe. Robust. Handy. REINFORCEMENT TECHNOLOGY Reinforcement Technical Data. technology 40_41 WACKER NEUSON INDUSTRIAL CONCRETE PROCESSING

20 Cutting and bending reinforcing steel: RCP and RCE. Shear cutting head RCP 20 with relief valve Wedge cutting head RCP 16 Bending head RCP 20 RCP 16 RCE 16 RCP 20 SAFE, EFFICIENT, COST-SAVING, LOW NOISE. Two machine lines for individual needs: RCP Line: High cutting performance. Interchangeable head system for cutting and bending. Two cutting head systems: wedge-shaped and shear cutting head. Various handle positions. For reinforcing steel diameters up to 32 mm. The relief valve can be opened without tools. RCE Line: High cutting performance. For reinforcing steel diameters of 16 to 25 mm. The relief valve can be opened with tools. Cutting and bending heads can be changed in 5 easy steps: Bend and cut reinforcing steel economically: - Electro-hydraulic machines for efficient severing of reinforcing steel. - Fast, clean cuts of various rod diameters. - Low cutting costs compared to other cutting methods. - Safe, very quiet operation. - Handy, robust machines for flexible use. 1 Release the cutting head fastening clamp. 2 Remove the cutting block on the cutting piston by loosening the screws. 3 Replace the cutting head with the bending head. 4 Replace the fastening clamp. 5 Fasten the fastening clamp. 42_43 WACKER NEUSON INDUSTRIAL CONCRETE PROCESSING Reinforcement technology

21 Binding reinforcing steel: DF 16 UP TO 1,000 KNOTS PER HOUR! Ideal for fastening plastic pipes on the reinforcement for concrete core tempering. DF 16 The DF 16 tying technology: Efficient to use, first-class results: - Mechanical machine with automatic binder feed. - Simple, fast, and economical - up to 1,000 knots twisted per hour. - Can be operated with one hand. - Ergonomical operation while standing upright. - Evenly strong knots through the two-wire design. - Robust mechanism with high service life. - No battery needed. - No falling wire scrap. 1 Position machine vertically. 2 Press without effort: the tie wire surrounds the reinforcement. 3 Pull evenly: tie wire is twisted. 4 Keep pulling until the automatic trigger releases: the tie achieves maximum strength. 5 Finished tie. 44_45 WACKER NEUSON INDUSTRIAL CONCRETE PROCESSING Reinforcement technology

22 REBAR CUTTING AND BENDING MACHINES Technical Data. TECHNICAL DATA RCP 12 RCP 16 RCP 20 RCP 25 RCP 32 Device size (L x W x H) mm 510 x 110 x x 130 x x 180 x x 170 x x 180 x 335 Operating weight kg Cutting diameter, max. mm Cutting speed, max. sec Hydraulic cutting force t Drive electrohydraulic electrohydraulic electrohydraulic electrohydraulic electrohydraulic Power kw / voltage V 1.2 / / / / / 230 Rated current at 230 V A Cutting Head Wedge cutting head Wedge cutting head Shear cutting head Shear cutting head Interchangeable head system no no yes yes no Cutting blade usability (through cutting blade rotation) Frequency 1x 2x 2x 2x 2x Reinforcing steel quality N/mm Shear cutting head TECHNICAL DATA RCE16 RCE 20 RCE 25 Device size (L x W x H) mm 420 x 110 x x 110 x x 140 x 235 Operating weight kg Cutting diameter, max. mm Cutting speed, max. sec Hydraulic cutting force t Drive electrohydraulic electrohydraulic electrohydraulic Power kw / voltage V 1.2 / / / 230 Rated current at 230 V A Cutting Head Shear cutting head Shear cutting head Interchangeable head system no no no Cutting blade usability (through cutting blade rotation) Frequency 2x 2x 2x Reinforcing steel quality N/mm Shear cutting head REBAR TIER TECHNICAL DATA DF 16 Device size (L x W x H) mm (with handle retracted) 656 x 164 x 118 Device size (L x W x H) mm (with handle extended) 883 x 118 x 164 Operating weight kg 2.2 Number of ties per tie strip (magazine) pieces 77 Tie material copper-plated wire Tie wire ø mm 1.1 Tying speed knots/h approx. 1,000 Time required per knot sec/knot approx. 0.8 Field of application: External diameter of the round materials to be connected mm minimum / maximum Tie wire order quantities Box: content 7,700 ties Palette: content 138,600 ties Modifications reserved in the interest of continuous further development.

23 Vibration technology for industrial applications. Achieving optimal economic and technical results depends on using the right external vibrator equipment when filling, compacting, transporting and sieving bulk goods. The experts from Wacker Neuson concrete solutions specialize in finding the right solution for the widest variety of situations and draw on many years of solid know-how to assist you in the industrial application of vibration technology. We will provide you with advice and support when it comes to: choosing external vibrators. attaching external vibrators. instituting noise reduction measures. designing complete electric assemblies. providing all components. mounting and electrical installation. commissioning. LOOSENING TIPS Loosening tips 48_49 WACKER NEUSON INDUSTRIAL CONCRETE PROCESSING

24 Use at the silo. Use in filling and compaction. External vibrators provide excellent support for the flow behavior of powder and other bulk goods during silo storage. They ensure an undisturbed flow of materials and make continuous emptying of the silo effortless. Wacker Neuson's wide range of series 3/5/7 external vibrators allows us to provide the right equipment for even the most demanding situation. TIP 1 Normal frequency vibrators with rpm are usually used. Filling and compacting bulk goods require exact planning and procedures when attaching external vibrators in order to achieve optimal results for specific situations. The know-how and wide product range of Wacker Neuson concrete solutions will support you through every process phase. TIP 1 While introducing vibrations into moved goods is recommended to prevent caking, introducing vibrations into stationary goods leads to compaction. This effect can arise as early as the start-up phase. TIP 2 It is important to distribute the force equally when attaching the external vibrators. TIP 2 Particularly good compaction performance can be achieved for fine grained bulk goods when using high external vibrator speeds. TIP 3 The external vibrators are only activated once the silo is opened in order to avoid the bulk goods being compacted. Use in conveyor channels. Use in sieving. When transporting bulk goods through conveyor channels e.g. in quarries - it is important that vibration is not transferred in an undulatory movement, but rather a linear movement, in order to avoid interruptions in the flow such as bridge formation, shaft formation, caking, etc. Slow-moving external vibrators at 1,500 rpm e.g. from the 7 series are therefore ideally suited for this kind of use. Sieving technology primarily uses slow vibrators, dependant upon the sieve size. External vibrators of the 5/7 series from Wacker Neuson are optimally suited for such sieving applications. THE VIBRATION EXPERTS from Wacker Neuson are waiting to advise you. 50_51 WACKER NEUSON INDUSTRIAL CONCRETE PROCESSING These products and their technical data can be found on pages 14 to 19. Loosening tips

25 Other Wacker Neuson products for industrial concrete technology. Wacker Neuson provides even more products to help you in your work with concrete: Oil/gas space heaters Cut-off saws Electric hammers Submersible pumps Ride-on trowels MORE EQUIPMENT FROM WACKER NEUSON HI 29 BTS 1035 EHB 11 PS 2203 CRT 48 More machines 52_53 WACKER NEUSON INDUSTRIAL CONCRETE PROCESSING

26 Wacker Neuson machines for improving the efficiency of your work processes. HEAT EFFICIENCY 87% Best in the industry! Mobile heating for any situation: HI 29. The large oil-fired space heater with chimney HI 29 heats larger rooms quickly and efficiently. This allows the concrete to remain at the appropriate temperature and harden optimally. If required, the heat can also be concentrated at specific areas with attachable conduction tubes. This makes it possible to safely remove waste gases through the flue. Overall, the sophisticated construction is convincing because of high performance and safety as well as ease of operation. Resounding impact: the electric hammers EHB 7 and EHB 11. The EHB 7 lightweight hammer and the EHB 11 medium-weight hammer from Wacker Neuson have a high-tech percussion system for concentrated performance in hard and soft materials and are therefore suitable for a wide range of drilling and demolition applications. Drilling and demolition is no problem whatsoever. The cost-effective method of pumping out water: PS The PS is a robust and reliable three-phase high performance pump, capable of handling solids up to 8.5 mm in size and is ideally suited for use in concrete processing. Ensures the correct operating temperature in the manufacture of concrete floors, walls and columns: E 700M The E 700M is the ideal heater when curing concrete in sub-zero temperatures. It is simple to operate, extremely resistant and ensures that you can work reliably and undisturbed in extremely cold environments. Ideal for large concrete areas: the ride-on concrete trowels CRT 48. The innovative steering system of the CRT 48 as well as its balanced power to weight ratio ensure optimum maneuverability. This allows you to polish even extremely large areas quickly and efficiently. 54_55 WACKER NEUSON INDUSTRIAL CONCRETE PROCESSING More machines from Wacker Neuson