Complete Programme Spray Booths, Industrial Coating Plants, Technology

Transcription

1 Oberflächentechnik Surface Engineering Complete Programme Spray Booths, Industrial Coating Plants, Technology on the top with us

2 Preparation Bays for Passenger Cars and Vans Highest Level in Equipment and Quality Preparation bays and the work done there are ranking high in accident repair, since here the conditions - the perfect background - for the following top coat are provided. Universal Working Bays for Preparation Preparation The term "Universal Working Bays" coined by WOLF some years ago means that all kinds of preparation work are done on one working place: u Filling u Dry Sanding u Priming u Dry or Wet Sanding u Rough Cleaning Spot-Repair Beside spot repair work, also more and more small damages are completely repaired in the preparation area, i.d. including top coat. However, a higher technical equipment like u lateral separation by shutters u IR-beamers u lighting u efficient ventilation and de-aeration is required.

3 Ventilation and De-Aeration Technology for Preparation Bays and Extraction Walls on the top with us Clean Air for perfect Surfaces The most efficient extraction is reached by a floor extraction below a grid level. If no foundation work can be provided, extraction walls are installed. Car lifts in a special design are integrated so that an optimal extraction around the lift is guaranteed. Ventilation and De-Aeration Plants Kinds of Operation Hall Heating / Hall Ventilation can be selected Extraction Walls for simple paint jobs Combined Air Inlet / Outlet Plant u consisting of the approved machineries, type WLE u Machineries with Heat Recovery u Heating Medium Oil, Gas or Warm Water u On preparation bays with several filter ceilings, the inlet air is distributed by a flap control system. WOLF Machineries, Type WD-A u Inlet Air Heating with Warm Water u space-saving arrangement below the hall ceiling u directly at the preparation bays u no inlet air ducts in the hall u immediately tempered inlet air Controlling the Air Inlet / Outlet Plants u Extraction can be switched by pushbutton from the working place u fixed running time u automatic Standby-Operation u additional function Hall Heating and Hall Ventilation Extraction Wall Extraction Walls are suitable for simple paintwork. On request, we also supply the respective air inlet plant from our wide range. Spot on

4 Spray Booths for Vehicles for passenger cars and vans TAIFUNO - the high-tech spray booth TAIFUNO represents a newly developed generation of spraying and drying booths. When processing water paints, the TAIFUNO provides optimal conditions for first-class paintwork. Combi-Booth Capacity: approx. 6-8 jobs a day Spray Booth with separate Oven Capacity: approx jobs a day Innovations by WOLF u Energy-saving Systems in all Kinds of Operation u Accelerated and perfected Evaporation Technology for Water Paints u Most modern Control Technology TAIFUNO -technology is the term for spray booths with highest energy efficiency, high operating convenience and best production capacity. With this technology package, the WOLF combi-booth TAIFUNO is a top-class brand product. Advantages of TAIFUNO high customer utility most modern technology excellent quality high booth availability easy handling long lifetime care of environment Highlights of TAIFUNO Energy-saving Package ÖKONOMICALS Heat Recovery* during spraying and drying operation Online-Equipment Spraying Operation "standby" Frequency-controlled Fans Operator's Panel with Touch-Screen Automatic Evaporation with Programme Selection Multi-Air * Mode Lamp Filter Ceiling made of Aluminium * to be charged extra

5 on the top with us Combi-Booths with Oven Training booth (2 spray booths with centrally placed oven for 1 car) with glazing all around for optimal process sight. Challenge "Capacity" A bodyshop planning a spraying capacity of more than 8 jobs a shift needs 2 combibooths for this throughput. The alternative and much more efficient solution is the combination of a combi-booth with an oven for 1 or 2 cars. Booth-Oven-Combination The required heating capacity in the oven is much lower than the drying heating capacity of the combi-booth. u The heating and power costs are much lower than the energy costs of 2 combi-booths. u There are no heating-up and cooling-down cycles. u The possible throughput is at least as high as that of 2 combi-booths. u The investment is much lower compared to 2 combi-booths. AIFUNO

6 Large Spray Booths for utility vehicles, buses, special vehicles and engine building Much Space for special Tasks The booths are projected individually for each customer, providing the optimal and most economical equipment for him. The booths can have one or several machineries. Our production range also includes booths which are subdivided into several sections. Each section can be used as a spraying and drying booth on its own. For large vehicles, the whole booth is used. Vertically ventilated Spray Booths Spraying and Drying Booth for heavy building machines quite variable centrally subdividable into two independent spraying and drying sections rated for utility vehicles and buses especially heavy especially rated for heavy vehicles with rail track booth centrally subdividable u separate oven u vertically ventilated u lateral extraction u lighting below - installed vertically fair-faced u machinery laterally on intermediate ceiling 6

7 on the top with us Spraying and Drying Booth for rail vehicles especially long 40,2 m long with rail track subdividable into 3 single booths, each 13,4 m long large filter ceiling with finest filter mats u lateral extraction u paint mist separation by dry filter u with fully flexible working platforms, movable on 3 levels diagonally ventilated booth for buses simple, big and good 15 m long diagonal air guidance with WOLF machinery WLE King Size

8 Industrial Coating Plants for powder and wet paints individually projected and constructed After previous requirement analysis, these booths are basically projected and constructed individually for each project. From simple extraction walls to high-grade automatic plants, all booth systems are available. Large Booths for manual coating in engine building Spray Booths with manual suspension conveyor especially for heavy parts These booths are especially suitable for heavy workpieces and small series in engine building. Depending on customer's requirements, also these plants can be subdivided into several sections and run as independent booths. The paint mist separation is arranged individually acc. to the workpieces to be painted. Depending on the paint quantity to be consumed, the overspray is separated by dry or wet separation systems. manual or automatic Large and heavy parts are always transported in cycle operation through the plant. If throughputs are not too high, this can also be done by manual conveyor engineering. For painting large and heavy parts in series, mostly Power & Free plants are used. The conveyor engineering is always conceived for the respective individual case (workpiece dimensions, weight etc.) Painting motors with Power & Free conveyor 8

9 on the top with us Combined Powder and Wet Paint Plant Powder application fully automatic, wet paint application manual Wet Paint Cycle Plant with automatic paint application The Eco-Plant Powder coating has become more and more important during the past few years and will go on growing in future. Advantages of powder coating are: u Emission-free application, no VOC-problem u Ecologically beneficial by powder recovery u High surface resistance In agriculture, for example, the high resistance of the baked powder is a big advantage, since the highly stressed farming machines need a sturdy surface. In middlerange companies and where parts geometry is very complex and different, application is mostly done manually. For large series, automatic powder coating booths are used. The versatile one Where powder isn't justifiable technically or economically any more due to very complex geometries (electrostatic painting), the workpieces (baking temperatures) and the workpiece mass (heating energy), wet painting is used. Whether powder or wet paint - a decisive factor for a highgrade and durable coating is the optimal pretreatment of the workpieces. We offer you equipment for u Pretreatment u Spraying u Drying u Baking u Cooling u Conveying Com

10 Technology Air Inlet and Outlet Machinery with Heat Recovery System WOLF Heat Recovery System (HRS) in Spraying and Drying Operation Energy-saving during Spraying That's the way spraying is fun again Kinds of Heating All kinds of heating like gas, oil or hot water are available. WOLF Air Heaters The air heaters for spray booths produced in series are corrosion-proof. By indirect firing, the flue gases are strictly separated from the process air, so that any influences on man's health or the paint material are excluded. Together with TAIFUNO technology, there isn't even the smallest disadvantage in energy demand, compared to direct firing systems! We grant you 5 years warranty on the WOLF air heater (WLE). Housing Design Completely made of galvanized, doubleshell sandwich elements with 30 mm insulation. Designed as compact unit with even surfaces in solid frame construction. All inspection openings are equipped with quick closers, mostly as doors. Frequency-controlled Fans Our serial equipment includes frequency converters. By stepless speed regulation, direct drives are possible; the usually necessary regulating flaps in the fresh and exhaust air ducts aren't required. Free running Fan Wheels with high efficiency - cleaning without removing, since easily accessible. 10

11 on the top with us Operator's Panel for Booth Control: All functions are centralized here One "TOUCH" and you are in the programme. Easy to survey, easy to understand - once explained and you are fit. Regulation and Technology Intelligence in Background Booth Control by Touch Screen Technology Control and regulation technology is effected by a reliable control system with programming logical controller (SPS, make Siemens) Intuitive Handling The booth is handled by a TOUCH Panel - easy to survey and easy to handle. Messages are shown in clear text display. Kinds of Operation For all working steps, WOLF offers you the optimal, energy and time saving kind of operation - six in number: Energy-saving Cleaning Spraying with standby function Evaporating Drying Cooling Spraying Operation Standby If the spray gun is not actuated in mode Spraying, the TAIFUNO switches fully automatically to a reduced air and heating capacity. When actuating again, the full capacity is reached again in few seconds. Automatic Evaporation with Programme Selection The new Automatic Evaporation by WOLF has got different programmes. In coordination with important paint manufacturers, there is a special software for each of them. 11 WOLF Filter Ceiling and Multi-Air Approved filter ceiling D.A.D. with ceiling filter Viledon PA-5 micron, made of uncoated aluminium, condiderably facilitating the filter exchange and reducing the static charging compared to steel design. High Tech

12 Smart Technology Mode Lamp and Online Equipment Mode Lamp Online-Equipment WOLF Anlagen-Technik GmbH & Co. KG Surface Engineering Division Münchener Str Geisenfeld, GERMANY Telephon +49 ( 0 ) Fax +49 ( 0 ) wolf-geisenfeld.de Internet Will your employees use the most modern booth technology? You shouldn't rely on it. With the mode lamp, you have everything under control - also at a distance: booth capacity, working productivity and energy costs. During energy-saving operation, cleaning, spraying, evaporating or drying, the respective lamp is shining. If you switch on Multi-Air, it is flashing. Each TAIFUNO is equipped for being linked with the WOLF-owned service-center. You only have to provide a telephone connection to the switchboard. In case a failure should occur, experienced specialists will do a first check "online" from the works headquarters. This saves time and money. So don't worry, if you are far away from us. Modifications in design and function reserved. 8M09ND0 GB Printed in Germany on the top with us