HERMES 800 / 1000 / 1200 All regulations

Transcription

1 HERMES 800 / 000 / 200 All regulations A ENGLISH BERTHOUD Agricole 06/207 Equipment designed for the treatment of cereal and market garden crops To be read carefully and kept for future reference

2 ADDITIONAL INFORMATION Additional information is available in the following manuals: Reference Safety and control of sprayers Manual Boom ALSR (5/6/8 m) Manual NOZAL nozzles table Manual Control units Manual i IMPORTANT: Please read the manuals before using the equipment for the first time, according to its configuration. Depending on the configuration of your equipment, some manuals may not be available in your documentation. When this 'refer to' symbol is shown, please see the page indicated for further information HERMES

3 CONTENTS. General 5.. Technical characteristics 5.2. Overall dimensions 6.3. Weights table 6.4. Information plate 7.5. Noise measurements 7.6. Position of safety stickers 8 2. Presentation of the equipment Step Direct reading float gauge Tape gauge (Option) Boom height Rinsingtank Hand washtank 2.7. Main tank drain 2.8. Agitation 2.9. Rinsing balls 3. Starting-up the sprayer Adapting the transmission shaft Hitching the equipment to the tractor Unhitching the sprayer Rinsingbefore using for the first time Recommendations for use 3 4. Main sprayer functions with Gama 0 or Gama 30 pump Adjusting the valves Filling the main tank Induction hopper Spraying functions Positions Complete rinsing functions: Positions Adjusting calibrated returns HERMES 3

4 5. Sprayer maintenance Practical advice Filters Blocked nozzles External washing option Protection against oxidising agents Checks prior to the spraying season Periodic maintenance table Winter Storage Lubrication and greasing Gama 0 and Gama 30 pumps Greasing 2 7. Spraying circuit Reminder of your parameters Notes on treatments applied during the season HERMES

5 . GENERAL. TECHNICAL SPECIFICATIONS HERMES Mounted Sprayer, regulation AUTOREGLEUR Structure Tanks Regulation Controls Standards Functions Chassis Hitching Main tank Rinsing tank Handwash tank Gauges Pump Regulation Transmission Electric valves Electronic box Use Road signals Approvals Filling Filtration Agitation Rinsing Single-piece chassis protected by UHR polyester paint Stainless steel nuts and bolts Retractable step for access to the manhole. Boom lifting on mast with suspension on nitrogen ball 3-point hitch Fixed standing feet (with optional handling casters) High density polyethylene tank with large filling hole Capacity: 800, 000 or 200 litres. 20-litre polyethylene rinsing tank 8-litre polyethylene handwash tank. Direct read float gauge (main tank and rinsing tank). Tape gauge (optional on main tank). Gama 0 3 piston volumetric pump (20 bar, 05 litres/minute). Optional Gama 30 pump (20 bar, 30 litres/minute). Self-adjuster Autoregleur, E.C.Control or E.C.Tronic. Universal joint transmission Remote spraying control by electric check valves (ECV) with main cut-off on the control box in the cab. Autoregleur Box, E.C.Control or E.C.Tronic. BERLOGIC panel (manually controlled valve block). It contains all the equipment's functions to make use easier. Complies with traffic regulations. Environmental compliance Filling via the manhole or via the hydro-filler. Connection via 2" quick connector. 6m filling pipe with strainer. 25-litre retractable induction hopper with cans and circuit rinsing system. On filling (main tank): - Strainer, 8/0 mesh. On suction (main tank and rinsing tank): - Filter, 6/0 mesh. On delivery: - Filter, 4/0 mesh. Agitation by Hydromax with intensity adjustment on BERLOGIC panel. Cleaning the main tank with rinsing balls (Lav'ton). Rinsing the boom without return to the main tank HERMES 5

6 .2 OVERALL DIMENSIONS B A C 0 BOOMS ALSR 5 ALSR 6 ALSR 8 A m m m HERMES B 2.65 m 3.50 m 3.50 m C.665 m.665 m.665 m The height should be understood with the equipment on its support on the ground (without wheels)..3 WEIGHTS TABLE The data below relates to France only (see DREAL document). EQUIPMENT HERMES 800 HERMES 000 HERMES 200 BOOM ALSR 5 ALSR 6 ALSR 8 ALSR 5 ALSR 6 ALSR 8 ALSR 5 ALSR 6 ALSR 8 Kerb weight 95 kg 925 kg 930 kg 925 kg 935 kg 940 kg 930 kg 940 kg 945 kg Max. gross vehicle weight 205 kg 25 kg 220 kg 2440 kg 2450 kg 2455 kg 2720 kg 2730 kg 2735 kg These weights are to be understood in the equipment's heaviest configuration (options, settings, suspensions). Before you hitch the equipment, it is recommended that you check the maximum permissible load on your tractor coupling. This information will be provided by your tractor supplier in the technical handbook of your tractor HERMES

7 .4 INFORMATION PLATE The position of the information plate on your equipment is shown on page 8. The "Type Berthoud " box contains letters and figures. - Example: HER R 2 LR 8 HER = HERMES equipment R = Autoregleur regulation 2 = Nominal capacity 200 litres (08 = 800 litres, 0 = 000 litres) LR = ALSR boom 8 = Width 8 metres (5 = 5 metres, 6 = 6 metres) The "PV" (kerb weight) and "PTAC" (max. gross vehicle weight) boxes contain information from the table below..5 NOISE MEASUREMENTS ATMOSPHERIC NOISE EMITTED BY: HERMES carried equipment, self-adjusting regulation Tractor and sprayer when working Tractor, PTO disengaged, sprayer at rest Maximum sound pressure level: - From the induction hopper 78 db(a) 73.5 db(a) - From the tractor driver's seat 76 kw 72 db(a) 70 db(a) Maximum sound pressure level: - Tractor only = 99. db(a) - Tractor + sprayer = 0.2 db(a) i IMPORTANT: The legislation in force must be complied with and ear protectors should be worn if necessary HERMES 7

8 .6 POSITIONS OF SAFETY STICKERS - HERMES ATTENTION : Lors de l accrochage ou du décrocharge de l appareil assurez-vous que la surface portante du sol est stable et horizontale. ATTENTION : When hitching or dismounting sprayer from tractor linkage make sure that its base is stable and horizontal with the ground. VORSICHT : Beim An-Und Abbau des Geraetes bitte prüfen Sie vor, dass die Grundfläche stabil und horizontal ist. ATENCIÓN : Para enganchar y desenganchar la maquina asegurarse que el suelo sea llano y estable C i IMPORTANT: It is important to keep safety stickers in place and in good condition. Indeed, they draw your attention to potential hazards and refer to the user manual. Check their location on the sprayer and see their meaning in the manual No (sprayer safety, checks and maintenance) HERMES

9 2. PRESENTATION OF THE EQUIPMENT 2. STEP A non-slip step (), housed in the hopper, provides safe access to the manhole (hopper in closed position). To remove the step from its housing: Pull the step towards you () and pull it out all the way. Turn it clockwise until it is horizontal. Lower the riser (2). To return the step to its housing: Fold up the riser (2). Turn the step () anti-clockwise into the vertical. Push it home until it locks. i IMPORTANT: Whenever the sprayer is in motion, the step () must be locked in its housing DIRECT READ FLOAT GAUGE A direct read float gauge (), highly visible from inside the tractor cab and at control station (BERLOGIC) is positioned on the front left of the equipment. It shows the volume contained in the main tank HERMES 9

10 2.3 TAPE GAUGE (Option) A tape gauge (), rhighly visible from inside the tractor cab and at control station (BERLOGIC) is positioned on the top of the equipment. It shows the volume contained in the main tank BOOM HEIGHT A working height (H) between 50 and 60cm above the surface to be treated is recommended. It is defined by the nozzle spraying angle and spacing. There is a risk of drift with a greater height. H RINSING TANK A 20-litre clean water tank (2) is used to rinse the sprayer. The rinsing tank (2) is positioned under the right hand side of the main tank. Its filling level can be seen from the tractor cab and at the control station via a direct read float gauge (3). 3 IMPORTANT: The rinsing tank MUST be filled with clean water, not under pressure: Via the cover (). Or via the connector (4) situated on the control station. To fill, open valve (D). 2 D HERMES

11 2.6 HANDWASH TANK For hygiene and convenience: An 8-litre clean water tank (2), separate from the rinse tank is provided for washing your hands and all body parts (face, eyes, etc.) contaminated by the product. The tank is on the left of the main tank; the tap (3) is accessed under the control wheel on the control station. To wash your hands, open the tap (3) to the desired flow. WARNING: The handwash tank MUST be filled with clean, unpressurised water, via the cover () DRAINING THE MAIN TANK Turn the valve () on the control station to position (figure 09). Recover the liquid from the tank in a container suitable for phytosanitary residues AGITATION Hydraulic agitation produces a uniform product mixture in the tank, before and during the spraying operation ( 4.4, page 6 for the position of the valves). 2.9 RINSING BALLS The balls () on the gauge tube inside the main tank provide the rinsing function ( 4.4, page 6 or 4.5, page 7 for the various rinsing phases). With a direct read external gauge, there is one rinsing ball. With a tape gauge, there are two rinsing balls HERMES

12 3. READYING THE SPRAYER FOR USE 3. ADAPTING THE TRANSMISSION SHAFT i IMPORTANT: This operation must be carried out with the aim of achieving the shortest possible length. The length of the transmission shaft can mean that an adjustment is necessary, depending on the tractor used. This is the procedure to follow, once the sprayer is hitched: Align the jaw on the universal joint on the tractor's power take-off shaft. Separate the two half-shafts, connect them to the corresponding shaft by fitting the female guard on the side of the tractor. Present the two half-shafts side by side. Mark and cut if necessary, ensuring that you leave 0 mm clearance between the end of the tube and the heel of the jaw. Carefully de-burr both tubes. Grease the contact surfaces. Cut the guards to the same size as the half-shafts, using a hacksaw, taking care to leave the half- shafts 20 mm longer than their guards when in their position ready for use. For your safety, the two half-shafts must overlap by a minimum of 300 mm. Re-fit the transmission shaft ready for use. L 0 mm mini. L 0 mm mini. L L 3.2 HITCHING THE EQUIPMENT TO THE TRACTOR Attach the 3-point hitch on the equipment to the hitching hook on the tractor. The equipment must be horizontal. Fix the end of the transmission to the power take-off. Attach the transmission shaft guard chain in the location provided. Attach the hydraulic connectors. Make the electrical connections. Ensure that the guards on the transmission shaft are in good condition. Ensure that there are no foreign bodies in the tank. Check the oil and greasing levels on the various parts. Check that the filters are clean. 3.3 UNHITCHING THE SPRAYER Take up a position on a firm, flat surface. Place the sprayer in its storage position. Disconnect the electrical connections. Disconnect the hydraulic connections. Rest the hydraulic pipes on the supports of the sprayer, provided for the purpose. Disconnect the transmission shaft from the tractor. Unhitch the sprayer. IMPORTANT: The sprayer must only be unhitched with the tanks completely empty HERMES

13 3.4 RINSING THE EQUIPMENT BEFORE USING IT FOR THE FIRST TIME WARNING: Before using your sprayer with phytosanitary products for the first time (herbicide, insecticide or other), the equipment must be flushed completely. Remove the nozzles if they are fitted. Unscrew the end caps from the pipes. Fill the tank to /5 with water. Spray ( 4.4, page 6). Remove and clean the filters. Replace the end caps on the pipes. Fit the nozzles. This will eliminate any foreign particles that might be in the spraying circuit and which could otherwise block nozzle orifices. 3.5 RECOMMENDATIONS FOR USE When starting up: Start the tractor engine. Power up the controls. Engage the power take-off. Always check: Run the flow from the nozzles at a pressure of 3 bars for minute before starting the spraying session, If the flow is 0% higher than the initial value, the nozzles should be replaced. WARNING: All operations on valves must be done with the power take-off stationary HERMES 3

14 4. MAIN SPRAYER FUNCTIONS WITH A GAMA 0 OR GAMA 30 PUMP 4. ADJUSTING THE VALVES The main functions are shown on the BERLOGIC (list (), figure 2). To obtain the desired position, pull the indexing palette (6) towards you and turn the wheel (4) to position the index (3) opposite the desired function on the disc (2) and then release the indexing palette (6). The white numbers on the disc (2) from to refer to the main functions. The blue numbers on the disc (2) from to refer to the complete rinsing functions. For access to functions to, set the index (3) to position on the disc (2) and move the palette (5) to the right. to return to functions to, set the index (3) to position on the disc (2) and move the palette (5) to the left WARNING: All operations on valves must be done with the power take-off stationary. 4.2 FILLING THE MAIN TANK Via the manhole (gravity): Open the cover on the top of the tank. Remove the filling pipe and replace the cap on the quick connector (). Via the external suction device without using the hopper: There should be a quantity of water in the main tank before you start. This water can be poured through the manhole or be drawn in from the rinsing tank ( 4.4, page 6). Attach the filling pipe to the quick connector () (figure 3). Set the index on the steering wheel in position. Valve (A) in position. Valve (B) in position. Lever (C) in position. Valve (D) in position. Dip the filling pipe into the water to be pumped. Engage the tractor's power take-off and bring it to 540 rpm. When the filling operation is complete, set the lever (C) to position. A D C B HERMES

15 4.3 INDUCTION HOPPER The Induction hopper is used to mix phytosanitary powders and liquids while the main tank is being filled. This feature ensures that the product is mixed perfectly with the water and makes the work easier at the same time. There are three different ways of mixing: - By drawing liquid from the main tank. 2 - By drawing liquid from the rinsing tank. 3 - By drawing it in from outside. When the lever (C) is in position, drawing in from outside is cut off. In case 2, drawing in clean water has several advantages: Beingable to rinse accessories, cans and the hopper with clean water. Being able to clean the induction hopper circuit immediately after use. Suction point It is necessary to partly fill the main tank ( 4.2) before incorporating in the hopper. Position of the index on the wheel in each case: Position of the index on the wheel Power take-off speed - Main tank 540 rpm 2 - rinsing tank 540 rpm 3 - External 540 rpm Operation of the hopper Set the wheel to the desired position (see table above). Press the pedal () and pull the hopper towards you to lower it. Unlock the lid and open it. Pour the phytosanitary product into the hopper. Valve (A) in position. Valve (B) in position. Lever (C) in position. Valve (D) in position. Engage the tractor's power take-off. To empty the hopper: - Replace the cover and lock it. The product is incorporated and mixed in the sprayer's main tank. To rinse the induction hopper: - Set the index on the wheel in position. - Open valve (A) in position (figure 4); it actuates the rinsing manifold in the hopper. - After this operation, close valve (A) in position. A C D B 4 Close valve (A), position, as soon as the hopper is empty, so as not to produce foam in the main tank. Rinsing cans Valve (A) in position (figure 4). Put the product can on the part () (figure 5) and press HERMES 5

16 4.4 SPRAYING FUNCTIONS: POSITIONS -0 The rinsing functions allow partial rinsing if there is no change of products but not a complete rinsing of the circuit (for that, 4.5). Position of the index on the wheel Position of the valves State of the sections Power take-off Priming / Filling the main tank from outside Closed 540 rpm Mixing the product via the hopper using the rinsing tank Closed 540 rpm Filling the main tank from outside Closed 540 rpm Mixing the product via the hopper using the main tank Closed 540 rpm Open 540 rpm Rinsing the boom using the rinsing tank (clean water) Open 300 rpm Rinsing the main tank using the rinsing tank (clean water) Closed 300 rpm Rinsing the main tank using the main tank Closed 300 rpm External washing option Closed 300 rpm Isolating the circuit (cleaning the filters) Closed 0 rpm FUNCTIONS A B C D Without agitation Spraying With 50% agitation Between and With 00 % agitation WARNING All operations on valves must be done with the power take-off stationary. C A D B HERMES

17 4.5 COMPLETE RINSING FUNCTIONS: POSITIONS -5 The rinsing cycle provides thorough rinsing at the end of the day or when there is a change of product. Position of the valves State of the sections Power take-off Time Open 300 rpm 5 s Closed 300 rpm 5 s Open 300 rpm 5 s Rinsing the product mixing circuit via the hopper using the mixing tank Closed 300 rpm 5 s Spraying the bottom of the main tank Open 300 rpm 5 s FUNCTIONS Position of the wheel index A B C D Rinsing the boom using the rinsing tank (clean water) Rinsing the main tank using the rinsing tank Rinsing the boom and the agitation circuit with the rinsing tank C A D B ADJUSTING CALIBRATED RETURNS The distributor unit consists of electric check valves (V.E.C.) (2) for each boom section. These valves supply filling each boom section in the "open" position (spraying) and the return to tank in the "closed" position. 2 Calibrated return adjustment The tank return is calibrated by means of a micrometer screw (3). Adjust the screw (3) to obtain the same pressure on the pressure gauge () in both positions "closed" and "open" (spraying). Carry out this operation for each electric check valve. Use the electric switches on the control box to start and stop spraying HERMES 3 8 7

18 5. SPRAYER MAINTENANCE 5. PRACTICAL ADVICE Regular maintenance By cleaning your sprayer regularly during and at the end of spraying programs: You will avoid spreading phytosanitary residues on crops, You will ensure a good distribution of the product by avoiding clogged nozzles, You will extend the life of your sprayer. Foam forming in the tank If this occurs, reduce the motor speed to below 540 rpm or add an anti-foaming additive to the tank contents during filling. Final fill: When filling the tank for the last time, add only the amount of water and product necessary to spray the remaining area of field. The whole of the equipment should be rinsed internally (including tanks, booms and nozzles) by following the procedures ( 4.5, page 7). Wash the outside of the sprayer ( 5.4, page 9). Check the cleanliness of the nozzles and filters ( 5.2 and 5.3). Put the sprayer away. i WARNING: Carry out sprayer maintenance operations with the tractor engine switched off, the ignition off and the power take-off disengaged. IMPORTANT: Do not add fuel oil to the spraying mixture as an anti-foaming agent. Maintenance at the end of treatment: 5.2 FILTERS Main tank suction filter The suction filter (2) is located in the control station. To clean the filter cartridge, you must position the index on the wheel on function and valve (B) in position ( 4.4, page 6). To remove the filter cartridge, unscrew nut () from the filter. 6/0 mesh filter cartridge fitted as original equipment (0/0 available as a replacement for liquid fertiliser). Rinsing tank suction filter The suction filter is located between the tank outlet connector and the non-return valve. Delivery filter The delivery filter (3) is located in the control station. It provides additional filtering. To clean the filter cartridge, you must place the index on the wheel on function and valve (B) in position ( 4.4, page 6). To remove the filter cartridge, unscrew nut (4) from the filter. 4/0 mesh filter cartridge fitted as original equipment (8/0 available as a replacement for liquid fertiliser). i 2 B IMPORTANT: The filter cartridge must be cleaned after every application. Grease seals HERMES

19 5.3 CLOGGED NOZZLES Clean with a brush and rinse clogged nozzles with water. For this, use the brush/wrench (BERTHOUD reference ). WARNING: Never blow into a nozzle. 5.4 EXTERNAL WASHING OPTION Unclip the brush.. Attach it to the quick connector on the unwinder. Set the index on the wheel to function ( 4.4, page 6) and then proceed with cleaning. When washing is complete, put the brush back in its place. The use of a detergent is recommended to facilitate cleaning: - All Clean (5 l) BERTHOUD reference All Clean Extra NF (5 l) BERTHOUD reference i WARNING: We recommend that you wash the outside of the sprayer, once rinsing is complete ( 4.5, page 7) to avoid contaminating the outside again. 5.5 PROTECTION AGAINST OXIDISING AGENTS. Prior to treatments using liquid fertiliser, it is desirable to protect the equipment and boom completely by spraying with an oily product, so as to prevent any attack by rust or deterioration of the paintwork. Rinsing with a pressure jet after treatment will remove any trace of dust and the oily product 5.6 CHECK BEFORE THE SPRAYING SEASON STARTS Filters: Make sure that the suction and delivery filters are clean and in good condition. Pipes: Look for any leaks. Check for kinks in the pipes. Seals and connectors: Check that connection nuts are tightened and change seals if necessary. Pump, reduction gear, angle transmission: Check the oil levels. Nozzles: Change the nozzles once per year or if their flow rate is 0% to 5% greater than their initial flow rate. For this use FLOW TEST, BERTHOUD reference or FLOW COMPARATOR, BERTHOUD reference Tank: Check that there is no foreign matter in the tank HERMES 9

20 5.7 PERIODIC MAINTENANCE TABLE Inspection points Every treatment Monthly After winter storage Before winter storage Rinse the tank X X Rinse the spraying circuit X X X Clean the suction filter X X Clean the delivery filter X X Clean the nozzles Check the road signals X X Apply moisture repellent product to electrical connectors X X X Clean and grease transmissions (universal joint) X (or max. 50h) X X Condition of cables X X Condition of safety devices X X Alignment of nozzle carriers and nozzles X X Alignment of the boom arms X X Grease friction parts X X Grease mechanical joints Oil level in pump Clean the drip preventer Clean the outside X X X X Check the flow through nozzles Check the drip preventer X X Drain the pump X Check the pressure in the nitrogen lifting bulb (depending on boom) X 5.8 WINTER STORAGE OF THE SPRAYER The sprayer must be clean before winter storage. Rinse the entire circuit thoroughly (with the cleaning product) ( 4.5, page 7). Drain the tank. Rinse with clean water. Completely drain the fluid circuit, making sure that the pump is not operated for too long without water (2 minutes maximum). Protect from frost by adding the necessary quantity of anti-freeze to provide the level of protection required. When adding anti-freeze, take into consideration the residual volume in the circuit pipework. Run the pump at idling speed. Operate all valves in all positions, so as to protect the pump valves, regulator, filters and pipes. Open the sprayer to let anti-freeze into the boom. When the anti-freeze reaches the nozzles, stop spraying and disengage the power take-off. Check the level of protection using an anti-freeze tester, by taking a sample and adjusting the dosage, if necessary. Grease or oil metal parts and moving parts where rust can occur. Remove oxidation from contacts on electrical connectors (BERTHOUD reference , aerosol KF F2). Clean the outside of the equipment ( 5.4, page 9), re-paint any bare mechanical parts (BERTHOUD reference for the blue paint aerosol or for the green paint aerosol). Store the equipment out of the sun and sheltered from bad weather on flat, firm ground HERMES

21 6. LUBRICATION AND GREASING 6. GAMA 0 AND GAMA 30 PUMPS Check the oil level in the Gama pump; it should be up to the notch on the dipstick (). Top up if necessary. To drain the Gama pump completely, remove the drain plug and allow all the oil to run out. After replacing the drain plug, fill with oil up to the notch on the dipstick. (). Gama pump capacities: Gama 0 and 30 =.40 litres We recommend SAE 30 oil, BERTHOUD reference , 2-litre can. i 20 IMPORTANT: Drain the pump before each spraying program. 6.2 GREASING We recommend you to pay attention to the greasing of the following parts and follow the recommendations given by the periodic maintenance table ( 5.7, page 20) to ensure that your equipment runs correctly: Universal joint transmission (greaser and tube, every time you use it). Cams () on the valve block. Frame slide on central part / chassis. We recommend ELF EPEXA 2 grease or MOBILUX EP HERMES 2

22 7. SPRAYING CIRCUIT HERMES

23 8. REMINDER OF YOUR PARAMETERS To remind you of the programmed values, the nozzles brand and their colours, fill in the boxes below. NOZZLE Nozzle NOZZLE 2 Nozzle NOZZLE 3 Nozzle NOZZLE 4 Nozzle NOZZLE 5 Nozzle At the start of every spraying season, check the actual flow rate from the nozzles. Wheel perimeter: Number of pulses: HERMES 23

24 9. NOTES ON THE TREATMENTS CARRIED OUT DURING THE SEASON Date Field Treatment Product Dose Volume l/ha Nozzle Pressure Speed km/h HERMES

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26 As part of our policy of constant product improvement, we reserve the right to modify product specifications or design without prior notice _A_HERMES_A_En.indd - 06/207 Agricole S.A.S. Z.I. de Bois Baron - rue de l Industrie BELLEVILLE S/SAÔNE - FRANCE Tel.: Fax : RCS Villefranche-Tarare B HERMES