#1010 3/4 thermostatic valve
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- Ezra Harper
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1 3/4 thermostatic valve INSTALLATION PROCEDURES /8" 3/4" N.P.T. 3/4" N.P.T /8" FINISHED WALL 3/4" N.P.T /16" 3/4" N.P.T. 3" [76.2] Min. 4 [101] Max. ATTENTION: MAKE SURE TO FLUSH THE HOT AND COLD WATER SUPPLY LINES BEFORE BEGINNING THE INSTALLATION. 1 HOW TO USE THE ROUGH-IN CAP The thermostatic valve # 1010 is protected by a plastic protective covering. It can be used for different functions : A. It can be used as a rough-in cap for setting the depth of the valve in the wall. If you look closely at the rough-in cap, you will see the Min and Max written on it. That means that the thickness of the finished wall must be in between those two marks, so the valve can take the minimum depth at 3 and the maximum depth of 4. The depth recommended is 3 1/2 from the center of the inlet. B. The rough-in cap is be used as a guide to cut a hole large enough to access both the cartridge and the stops at a later date as well as creating a hole that is smaller than the trim plate in diameter. ROUGH-IN CAP Min / Max. RECOMMENDED /8" " C. As well, the rough-in cap is held on by screws and is to be used to protect the valve while work is in progress. Fig /2" /2" 2X4 2X6 TILE ROUGH-IN CAP GYPROC SUPPORT 3/4 Fig.2 info:
2 3/4 thermostatic valve 2 INSTALLING THE ROUGH-IN A. This thermostatic valve can be installed in the 2x4 or the 2x6 wall depending on the available space. Place the rough-in cap (fixed on the valve) to the desired depth 3 1/2 (from the center of the inlet to the finished wall: gyproc and tile). B. For better support, it s recommended to fit a 3/4 piece of plywood to the back of the valve. Before fitting the valve, make sure that you have the exact depth in the wall. Adjust if necessary and then fit it temporarily with 2 screws. C. To complete the valve installation, correct the horizontal and vertical alignment of the mixer on the wall using a level placed on the rough-in cap. Then adjust and screw it firmly to the back support. LEVEL 3 CONNECTING THE WATER ROUGH-IN CAP Fig.3 N.B.: For the position of the valve and other accessories, please consult The Mounting shower system guide. A. Install the thermostatic valve by connecting the hot and cold water pipes and the mixed water delivery pipe. The hot water must always be connected on the left and the cold water on the right as indicated on the body. Ensure the piping is free of debris and dirt to prevent blockage in the mixer. B. The thermostatic valve is fitted with 2 outlets for the mixed water (A) and (B). If it is necessary to use the second one (B), connect the supplementary pipe. C. When the water connections have been made, make sure there are no leaks between the pipes and the valve. D. Make sure you seal in the plug on outlet B if you are not going to use this waterway. It is important that you run all your shower equipment off the principal outlet (A). If you decide to use supplementary outlet (B) for anything other than a spout, you can expect a 3-5 degree temperature change from that outlet for the initial seconds of use until the cartridge is able to adust. PRINCIPAL OUTLET 4 INSTALLING THE TRIM PLATE AND THE CONTROL HANDLE A. When the wall is finished and you have checked the access to the rough, you are now ready to install the trim. B. To install the trim, first thread on the collar (5) to the body of the cartridge. Next, take the trim plate (7) and secure nylon washer (10) from the rear of the plate into the large center hole. At the same time, remove the tape and mount the large foam gasket (11) on the back of the trim plate. Now slide the plate (7) over the collar (5) and secure the plate to the body with finished screws (6) mounting them in the 2 countersink holes Fig.5. C. Next, install the temperature stop (4) exactly like illustrated in Fig. 6 & 7. D. Make sure the broach extension (11) si in place. Slide the handle-body (3) on the broach of the cartridge (11). Make sure the red button of the handle is aligned to the 100F position as indicated on the trim plate (7). Secure it in place with the screws (2). To check the installation, turn the handle to the left and to the right and if correctly installed, the red button of the handlebody will stop at the 100F position. E. Now tighten the cap handle (1) to the handle body (3). Fig. 8. STOPPER MARK 11 RED BUTTON Fig.5 Fig.6 Fig.7 3 HOT WATER SEAL PLUG TOP NORMAL SUPPLEMENTARY OUTLET COLD WATER Fig.4 ATTENTION: When you turn on the water with the handle in this position (100F) and the water temperature is too hot or too cold, please refer to the water temperature adjustment step. 2 1 Fig.8 info:
3 3/4 thermostatic valve 5 WATER TEMPERATURE ADJUSTMENT If the temperature of the mixed water is very different from the standard factory calibration at 100F (38 o C), it may be necessary to recalibrate the valve by following these steps: A. To calibrate the temperature, you need to remove the handle cap (1), screw (2), the handle-body (3) and stop (4). Fig.8. B. Turn on your volume control and with the water running place a thermometer under the water and check the temperature. Now adjust the temperature with your hand to the proper setting 100F (38 o C). Turn clockwise to reduce the temperature or counter clockwise to increase temperature. CLEANING THE CHECK-VALVE A. Remove all the components up to the temperature stop (4). Fig.10. B. Shut off your main water supply in order to remove the checkvalve stops. C. Unscrew the 2 check-valves (9) with a ratchet and socket (19mm). To clean the filters, you may need to soak them in water and vinegar to remove any calcium build-up. D. Reverse the above for installation. Make sure your check-valve stops are set in the open position. Fig.9 C. Now, remount the stop (4) as in fig. 6 and the handle-body with red button pointing up. Finally, secure it with screw (2) and cap (1) as in fig.8. TO SERVICE THE CARTRIDGE A. Close the 2 check-valve stops(9) by turning them clockwise with a screwdriver. Release the pressure of the remaining water by opening the shut-off valve. Remove all the components. Fig. 11. B. To service the cartridge (8), remove carefully with a wrench the cartridge holder (12). You may need to soak the cartridge in vinegar and water to remove calcium build-up. If replacement is necessary, insert new cartridge and reverse the above procedure. This should be your last option. Before remounting all the finished trim, open the 2 check-valve stops (26) with a screwdriver and follow step #4 or #5. 9 TAKING CARE OF YOUR AQUABRASS PRODUCT Fig.11 To clean your AQUABRASS faucet or accessory, wash with a wet nonabrasive soapy cloth. Then wipe dry with a soft towel or cloth. We recommend this be done on a regular basis. DO NOT USE ANY ABRASIVE, CHEMICAL OR CORROSIVE, POWDER OR ANY OTHER STRONG CLEANERS INCLUDING DETERGENTS, WIN- DOW CLEANERS AND DISINFECTANTS ON YOUR AQUABRASS PROD- UCT as they will destroy the finish and therefore VOID THE WARRAN- TY. Toothpaste remnants should also be rinsed off when necessary. Ask your plumbing retailer about our PROTECTANT-CLEANER now available from AQUABRASS. This product is specially manufactured to clean and polish leaving a protective coating to maintain your products shine and finish. Fig.10 Info:
4 Suggested shower layout Shower kit with 1010 valve 15-24" 80" " 8" 40 30"-34 NOTES: This is only a sample configuration. Check with purchaser before installing. info:
5 Valve thermostatique 3/4 PROCÉDURE D INSTALLATION /8" 3/4" N.P.T. 3/4" N.P.T /8" 3/4" N.P.T /16" 3/4" N.P.T. 3" [76.2] Min. 4 [101] Max. MUR DE FINITION ATTENTION: ASSUREZ-VOUS DE BIEN VIDANGER L ALIMENTATION EN EAU CHAUDE ET FROIDE AVANT DE COMMENCER L INSTALLATION DE LA VALVE 1 UTILISER LE GABARIT La valve thermostatique # 1010 est recouverte d'un gabarit de plastique. Ce gabarit a plusieurs fonctions : A. Il sert à positionner la valve dans le mur afin qu'elle aie la bonne profondeur d'encastrement. Si vous regardez attentivement le gabarit, vous distinguerez les 2 inscriptions MIN et MAX, indiquant que l'épaisseur du mur fini doit se situer entre ces 2 limites. Cela signifie donc que la valve a une profondeur d'encastrement minimum de 3 et maximum de 4''. Il est conseillé de positionner la valve dans le mur de façon à ce que la surface finie (gypse et/ou céramique) soit au centre de cette variation, soit à 3 1/2 '' à partir du centre de la sortie d eau de la valve. RECOMMANDÉ B. Le gabarit sert aussi à laisser un espace suffisant autour de la valve pour y accéder dans le futur, notamment pour le nettoyage des 2 filtres des entrées d'eau. Un espace suffisant aussi pour ne pas faire un trou trop grand ne pouvant être recouvert par la plaque décorative. C. Finalement le gabarit sert à protéger la valve durant les travaux, Visser sur la valve jusqu'à l'installation de la finition. GABARIT Fig.1 2X4 2X6 GABARIT CERAMIQUE GYPSE SUPPORT 3/4 Fig.2 Info Produits: INS-SCT3-1-F Mise à jour
6 Valve thermostatique 3/4 2 PRÉPARER DU MUR A. La valve thermostatique peut être installée dans une structure de 2x4 ou de 2x6 selon les possibilités de l'espace. À l'aide du gabarit de plastique, positionner la valve à la profondeur d'encastrement souhaitable, soit une distance de 3 1/2 '' à partir du centre de la sortie d eau de la valve et la surface finie (gypse et\ ou céramique). B. Fixer un support arrière (plywood 3/4'') pour ancrer solidement les 2 vis de la valve. Avant d ancrer la valve, vérifier précisément la justesse de la profondeur d'encastrement selon l'épaisseur des matériaux de recouvrement. Ajuster si nécessaire, puis visser temporairement. C. Compléter en assurant l'alignement horizontal et vertical de la valve, par rapport au mur. Utiliser un niveau en le positionnant sur le gabarit. Ajuster, puis visser solidement. NIVEAU GABARIT Fig.3 N.B.: Pour connaître les dimensions de positionnement de la valve et des autres accessoires, consulter les différents montages illustrés dans le Guide de Montage des Douches. 4 INSTALLATION DE LA PLAQUE DÉCO- RATIVE ET DE LA POIGNÉE DE CONTRÔLE A. Après avoir dégager le trou nécessaire de la surface de céramique et fixer solidement la valve à sa position, vous êtes prêt à installer la plaque décorative et la manette de contrôle. B. Avant d installer la plaque décorative (7), vous devez installer d abord la bague chromée (5) en vissant autour de la cartouche centrale. Ensuite, placer la rondelle de nylon (10) au dos de la plaque ainsi que le joint d étancheité en mousse (11) en enlevant son ruban de protecteur. Ensuite, installer la plaque décorative (7) avec les 2 vis de finitions (6). Fig.5. Fig.5 3 RACCORDER LES JONCTIONS A. Installer la valve thermostatique en reliant les tuyaux de l'eau chaude et de l'eau froide ainsi que celui pour la distribution de l eau mélangée. L'eau chaude doit toujours être placée à gauche et l'eau froide à la droite. S'assurer que les tuyauteries ne soient pas encombrées avec des gravats et des impuretés quelconques afin d'eviter d'obstruer le mélangeur thermostatique. B. La valve est équipée de 2 sorties (A) (B) pour l'eau mélangée. Si l'on veut utiliser la seconde, il suffit d effectuer la jonction de la tuyauterie supplémentaire. C. Dès qu'on a terminé les travaux de jonction, avant de passer aux phases suivantes, il faut vérifier qu'il n'y ait pas de fuites d'eau entre les tuyauterie et la valve. D. Assurez-vous de bien sceller le bouchon de la sortie supplémen taire (B) si vous ne l utilisez pas. Il est important que vous connectez tous vos accessoires de douche à la sortie principale (A). Si vous décidez d utiliser la sortie supplémentaire (B) pour connecter autre chose que le bec verseur, vous aurez une variation de température de 3 à 5 degrés au début jusqu à ce que la cartouche ajuste la température correctement. C. Installer ensuite l arrêt de température (4) en l insérant en position comme indiqué sur le Fig.6 et 7. D. Assurez-vous qua l extension (11) est à sa place. Placer le corps-poignée (3) avec le bouton rouge du poussoir vers la haut (position 100F). Fixer ce dernier avec le vis (2). Pour vérifier, si vous avez bien installé la poignée, tourner celle-ci à droite et ensuite à gauche. Le bouton rouge du poussoir doit arrêter à la position 100F. Fig.8. E. Finalement, viser le capuchon-poignée (1) au corpspoignée (3). Fig BUTTON ROUGE Fig.6 Fig.7 3 EAU CHAUDE SORTIE PRINCIPALE TOP NORMAL SORTIE SUPPLÉMENTAIRE EAU FROIDE Fig.4 ATTENTION: Lorsque vous ouvrez de l eau avec la poignée à cette position (100F) et si la température est trop chaude ou trop froide, il est préférable de procéder l étape de réglage de température. 2 1 Fig.8 Info Produits: INS-SCT3-2-F Mise à jour
7 Valve thermostatique 3/4 RÉGLAGE DE LA TEMPÉRATURE Si la température de l eau mélangée est très différente du réglage standard effectué en usine (100F /38 o C), vous pouvez ajuster la température par un nouveau réglage. Voici comment: A. Pour effectuer le réglage du mélangeur, il faut dévisser le capuchonpoignée (1), la vis (2), le corpspoignée(3) et l arrêt de température (4). Fig. 8. B. Ouvrir le robinet de l eau et tout en positionnant un thermomètre normal sous le jet d eau. Maintenant, ajuster la température avec votre main jusqu au température approprié (100F /38 o C). Tourner dans le sens des aiguilles d une montre pour dimuner la température et dans le sens inverse pour la augmenter. NETTOYAGE DES FILTRES A. Enlever tous les composantes jusqu à l arrêt de température (4). B. Fermer l entrée d eau principale. C. Faire sortir les 2 check-valves (9) à l aide d une clé à rochet (19 mm). Procéder au nettoyage des filtres en plongeant les checkvalves dans une cuvette contenant de l eau et du vinaigre. D. Remonter les composantes en suivant l étape 4 et assurer les check-valves sont à la position ouverte. Fig.9 C. Maintenant, remonter l arrêt de tempéture (4) comme fig. 6 et le corpspoignée (3) avec le button rouge vers le haut. Finallement, fixer le vis (2) et le cappuchon (1). Fig. 8. REMPLACEMENT DE LA CARTOUCHE A. Fermer les 2 check-valve (9) en les vissant dans le sens des aiguille d une motre à l aide d un tournevis. Décharger la pression de l eau qui est restée en ouvrant la poignée. Démonter toutes les composantes. Fig. 11 B. Pour avoir l accèss à la cartouche (8). Il faut enlever la pièce (12) à l aide d une clé à molette. Procéder au nettoyage en plongeant la cartouche dans une cuvette contenant de l eau et du vinaigre. Si le remplacement est nécessaire, introduire la nouvelle cartouche et la serrer. (9) Avant de remonter les composantes en suivant les étapes 4 ou 5, réouvrir les 2 check-valves (9) avec le tournevis Fig.11 ENTRETIEN VOTRE PRODUIT AQUABRASS Pour nettoyer et conserver l'apparence de vos robinets ou accesoires AQUABRASS,lavez-les avec un linge mouillé à l'eau tiède et enduit d'un savon doux non-abrasif. Puis essuyer avec un linge doux et sec. Nous vous recommandons cet entretien sur une base régulière. NE JAMAIS UTILISER DE PRODUITS ABRASIFS, CHIMIQUES, COR- ROSIFS, INCLUANT DE TRÈS FORTS DÉTERGENTS, RÉCURANTS EN POUDRE, NETTOYANTS POUR VITRES ET DÉSINFECTANTS sur votre produit AQUABRASS. Cela pourrait en détériorer le fini et ANNULER LA GARANTIE. Les restants de pâte dentifrice doivent aussi être rincés au besoin. Demander à votre détaillant le PROTECTEUR-NETTOYANT AQUABRASS spécialement mis au point pour nettoyer, faire briller et protéger en laissant un mince film protecteur sur vos robinets et vos articles décoratifs. Fig.10 Info Produits: INS-SCT3-3-F Mise à jour
8 Guide de montage Système de douche avec le valve thermo " 80" " 8" 40 30"-34 NOTES: Celui-ci est un exemple de configuration seulement. Vérifier avec acheteur avant installation. info:
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