REFRIGERATED AIR DRYERS

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1 QUINcy qpcd series CYCLING QUINcy qpnc series NON-CYCLING

2 REFRIGERATED AIR DRYERS QPCD CYCLING DRYER, QPNC NON-CYCLING Cycling and non-cycling designs for maximum system efficiency Balanced refrigeration control systems provide reliable and consistent performance User friendly control panels provide operation data and instrumentation Microprocessor control on all noncycling units over 600 cfm and all cycling units 325 cfm & up allows system versatility Application specific heat exchangers render low pressure drop and optimum performance Model specific Electronic no loss and timer drains provide positive condensate removal R-134a and R-404a refrigerants ensure environmentally friendly operation Cold surface insulation improves thermal efficiency Heavy gage, aesthetically pleasing powder coated cabinets protect components UL and cul standard all units up to 2000 cfm, optional on larger units 2 QuincyCompressor.com Made in the U.S.A. The Science of Compressed Air

3 The Science of Compressed Air CYCLING AND NON-CYCLING DRYERS Quincy refrigerated air dryers purify compressed air by chilling the air to approximately +39 F. The lower compressed air temperatures cause entrained moisture to condense. The condensed moisture carries airborne dirt and oil to the separator where it is removed from the air stream by an automatic drain. Plant equipment will run better and processes more efficiently when operated with clean compressed air. Pay back starts immediately upon startup. To customize the total air system for optimum efficiency, Quincy provides both Cycling and Non-Cycling refrigerated air dryers. Cycling dryers are of particular interest for larger systems with fluctuating loads, whereas Non-Cycling dryers are typically best suited for smaller systems or systems expecting fairly constant loads. Either way, one need not look any further than Quincy for time-proven and reliable compressed air dryers. 11 Heatless Desiccant 1.9 kw Draw 4.0 Non-Cycling Refrigerated Cycling Refrigerated PPM Moisture by Weight (Thousands) Pressure Dew Point Temperature F % load kw vs. Load psig Dew Point vs. PPM 3

4 REFRIGERATED AIR DRYERS QPNC Non-Cycling Operation Quincy Non-Cycling Direct Expansion dryers use a two-stage heat exchanger system to maintain consistent dew points. Freeze-ups are prevented and optimum performance is maintained by integrating the highest quality components and refrigeration control valves into our system. Only the most reliable and efficient aluminum, stainless-steel and copper materials are selected for our premium heat exchangers cfm QPNC dryers employ an internal Electronic No Loss condensate drain. All auto drain functions and displays for 750 cfm and larger dryers are controlled by the panel mounted microprocessor. Wet compressed air enters the integral first stage air-to-air heat exchanger where it is precooled by the cold air returning from the integral evaporator. Precooling saves energy by reducing the heat load on the refrigeration system. After the air has been precooled, it flows into the air-to-refrigerant evaporator where its temperature is reduced to +39 F. This temperature reduction forces entrained moisture to condense. The mixture of condensed liquids and cold air then flow into the moisture separator where the liquids are collected in the sump and removed by an automatic drain. After liquids have been removed, the cold dry compressed air returns through the cold side of the first stage heat exchanger where it is reheated by the warm incoming air. Pipe sweating is avoided and air volume is increased by reheating. The compressed air is now considered treated and ready for delivery to the system. Non-Cycling Flow schematic Non-Cycling Dryer Operations: 1 Compressor 8 Refrigerant Filter Dryer 2 Condenser 9 Hot Gas Bypass Valve 3 Cooling Fan 10 Air to Air HX 4 Air to Refrigerant HX 11 Suction Pressure Gauge 5 Separator 12 Low Ambient Fan Cycling Control 6 Impurity Trap 13 Condensate No Loss Drain 7 Expansion Device 4 QuincyCompressor.com Made in the U.S.A. The Science of Compressed Air

5 The Science of Compressed Air QPCD Cycling Dryer Operation Quincy Cycling Dryers save energy by turning the refrigeration system on and off in response to demand. A three-stage cold air module combined with our exclusive CSI chiller provides more cold storage and higher energy savings than conventional cycling designs. Thermostatic controls ensure proper cycling at all load conditions, provides tight dew point control and prevents freeze ups. Contaminated compressed air flows into the 3-in-1 cold air module first stage air to air heat exchanger section where it is pre-cooled by the cold air returning from the chilled mass section. Pre-cooling saves energy by reducing the heat load on the refrigeration system. The pre-cooled compressed air is then directed into the second stage of the cold air module, the air to chilled mass heat exchanger, where its temperature is lowered to approximately +35 F by the chilled mass flowing from the CSI chiller assembly. The compressed air flows into the integral moisture separator where the condensed liquids are removed by centrifugal action and sent to the sump for disposal through the microprocessor controlled drain. After the liquids have been removed, the compressed air returns through the first stage of the cold air module and is reheated by the warm, incoming air. The chilled mass circulates through the CSI stainless steel, immersed chiller where heat is removed by cold liquid refrigerant flowing through the chiller from the refrigeration system. When the microprocessor reads the low set point from the thermostat, it turns the refrigeration compressor off. When the compressor is off, no energy is used. When the microprocessor senses the upper set point, it turns the compressor on. Quincy s exclusive CSI stainless steel heat exchanger is totally immersed in the chiller reservoir eliminating radiant heat loss while preventing dew point spikes common with conventional cycling dryer designs. The Cold Air Module works in combination with the CSI chiller to optimize efficiency and reduce power consumption by as much as 6% over conventional cycling designs. Drain Outlet Air Inlet Air Outlet Cycling Flow Schematic 1 Heat Exchanger 2 Pump 3 Chilled Media Refrigerant Heat Exchanger 4 Chilled Media Thermostat 5 Expansion Valve 6 Liquid Line Filter Dryer 7 Air Cooled Condenser 8 Dual Pressure Switch 9 Refrigeration Compressor 5

6 REFRIGERATED AIR DRYERS ControlS Standard controls provided on Quincy Non- Cycling dryers, cfm include: a refrigerant analyzer gauge, Electronic No Loss drain, on/off switch and a general purpose alarm light wired to the compressor overload circuit. Quincy s microprocessor-based Digital Master Control is standard on all refrigerated air dryers over 600 cfm. The Master Control regulates drain adjustment, operation, and provides operational displays. non-cycling Control Panel cfm Run light Alarm Indicator light Analyzer Gauge System Schematic Stop / Start Switch with lock out non-cycling Control panel 750+ CFM Inlet Air Temperature Refrigerant Suction Temperature Ambient Temperature Fahrenheit or Centigrade Alarm Indicator Compressor Running Indicator Service Due Indicator Cycling Control panel Inlet Air Temperature Chilled Media Temperature Ambient Temperature Fahrenheit or Centigrade Alarm Indicator Compressor Running Indicator Service Due Indicator 6 QuincyCompressor.com Made in the U.S.A. The Science of Compressed Air

7 The Science of Compressed Air ADDitional design elements Heat Exchangers & Moisture Separators Heat Exchanger quality and design determine overall performance and integrity. Quincy s premium heat exchanger design, materials, and construction ensure maximum reliability and efficiency. To ensure the removal of all condensed liquids and to minimize pressure drop, Quincy high efficiency heat exchangers are paired with either our unique Five Step Centrifugal Moisture Separator or with an integral moisture separator. Application-specific design for low pressure drop and optimum performance Cold Air Module (QPNC & QPCD ) Brazed Plate (QPNC & QPNC ) Smooth Wall Tube and Shell (QPNC & QPCD ) Integrated Moisture Separator (QPNC & QPCD ) Integrated Air to Air Heat Exchanger (QPNC & QPCD ) Drain Systems All Quincy Non-cycling refrigerated dryers 750 cfm and larger have microprocessor controlled drains. The drain open time and cycle time are fully adjustable and the settings can be locked in to avoid tampering. Non-cycling dryers cfm are equipped with Electronic No Loss drains. 7

8 REFRIGERATED AIR DRYERS QPCD Specifications & engineering data Cycling Full Heat Dimensions Connections m 3 /hr Stnd Ref Load Max Nominal Rejection L W H Approx Air Water Model 100 psig 7 bar Electrics hp kw psig ΔP BTU/Hr. In. In. In. Wt. lb. In. QPCD /3/ QPCD /3/ QPCD /3/ QPCD /3/ QPCD /3/ QPCD /3/ QPCD /3/ FL 1 QPCD /3/ FL 1 QPCD /3/ FL 1 QPCD /3/ FL 1 QPCD /3/ FL QPCD /3/ FL 2 in* QPCD /3/ FL 2 FL Notes: Capacity in accordance with recommended NFPA standards and CAGI standard ADF 100. Ratings based on 100 F Inlet temperature, 100 psig inlet pressure, and 100 F max ambient. kw inputs are shown for air-cooled models including fan motors. Water-cooled models are approx. 8% less. Heat rejection figures are approximate. CORRECTION FACTORS Inlet Air Pressure Correction A psi Factor Ambient Air Temperature Correction C Temp. F Factor Inlet Air Temperature Correction B Temp. F Factor Dew Point Correction D Temp. F F F Factor Example One: Conditions Requirement Capacity Inlet Pressure Inlet Air Temp. Ambient Temp. Dew Point 745 cfm 120 psig 90 F 100 F 39 F Example One: Calculations Dryer Required = cfm required (A) x (B) x (C) x (D) = 745 (1.03) x (1.21) x (1) x (1) = 598 cfm dryer required Select QPCD 600 for this application Example Two: Conditions QPCD 1000 Corrected Flow for: Inlet Pressure Inlet Air Temp. Ambient Temp. Dew Point 120 psig 110 F 90 F 39 F Example Two: Calculations Corrected Capacity = Std. Capacity x (A) x (B) x (C) x (D) = 1000 x (1.03) x (1.07) x (.84) x (1) = 926 cfm 8 QuincyCompressor.com Made in the U.S.A. The Science of Compressed Air

9 The Science of Compressed Air QPNC Specifications & engineering data Non-Cycling Standard Electrics Dimensions Approx Connections m 3 /hr Volts/Phase Full Load Full Load Full Load Max Nominal Heat Rejection L W H Shipping Air Water Model 100 psig 7 bar Hertz kw Amps Amps psig ΔP BTU/Hr. In. In. In. Wt. lb. In. QPNC /1/ n/a n/a QPNC /1/ n/a n/a QPNC /1/ n/a n/a QPNC /1/ n/a n/a QPNC /1/ n/a n/a QPNC /1/ n/a n/a QPNC /1/ n/a n/a QPNC /1/ n/a n/a QPNC /1/ n/a n/a QPNC /1/ n/a n/a QPNC /3/ n/a n/a QPNC /3/ n/a n/a QPNC /3/ n/a n/a QPNC /3/ n/a n/a QPNC /3/ n/a n/a QPNC /3/ QPNC /3/ QPNC /3/ FL 1 QPNC /3/ FL 1 QPNC /3/ FL 1 QPNC /3/ FL 1 QPNC /3/ FL QPNC /3/ FL 2 & QPNC /3/ FL 2 FL Notes: Capacity in accordance with recommended NFPA standards and CAGI standard ADF 100. Ratings based on 100 F Inlet temperature, 100 psig inlet pressure and 100 F max ambient. kw inputs are shown for air cooled models including fan motors. Water cooled models are approx. 8% less. Heat rejection figures are approximate. CORRECTION FACTORS Inlet Air Pressure Correction A Temp. F QPNC Factor QPNC Factor Ambient Air Temperature Correction C Temp. F QPNC Factor QPNC Factor Inlet Air Temperature Correction B Temp. F QPNC Factor QPNC Factor Dew Point Correction D Temp. F F F QPNC Factor QPNC Factor Example One: Conditions Requirement Capacity Inlet Pressure Inlet Air Temp. Ambient Temp. Dew Point 480 cfm 120 psig 90 F 100 F 39 F Example One: Calculations Dryer Required = cfm required (A) x (B) x (C) x (D) = 480 (1.03) x (1.21) x (1) x (1) = 385 cfm dryer required Select QPNC 400 for this application Example Two: Conditions QPNC 500 Corrected Flow for: Inlet Pressure Inlet Air Temp. Ambient Temp. Dew Point 120 psig 110 F 90 F 39 F Example Two: Calculations Corrected Capacity = Std. Capacity x (A) x (B) x (C) x (D) = 500 x (1.03) x (1.07) x (.84) x (1) = 463 cfm QPNC-25 Non-Cycling Dryer 9

10 REFRIGERATED AIR DRYERS AVAILABLE Equipment Non-Cycling Models (SCFM) Cycling Models (SCFM) Available Equipment Controls: Microprocessor n/a n/a n/a n/a n/a S S S S Hot Gas Bypass Valve S S S S S S S n/a n/a Thermostatic Expansion Device S S S S S S S S S High/Low Refrigerant Shutdown n/a n/a n/a n/a n/a S S S S Refrig. Dual Pressure n/a n/a n/a n/a n/a S S S S Cycling Thermostat n/a n/a n/a n/a n/a n/a n/a S S Heat Exchangers: Two-Stage System S S S S S S S n/a n/a Three-Stage (Chiller) System n/a n/a n/a n/a n/a n/a n/a S S Separators & Drains: High Efficiency Moisture Separator S S S S S S S S S Electronic No Loss Drain S S S S S O O O O Electronic Timer Drain n/a n/a n/a n/a n/a S S S S Indicator lights: Power On S S S S S n/a n/a n/a n/a O F or O C Mode n/a n/a n/a n/a n/a S S S S Alarm S S S S S S S S S Drain On/Off n/a n/a n/a n/a n/a S S S S Compressor Running n/a n/a n/a n/a n/a S S S S Service Due n/a n/a n/a n/a n/a S S S S Instrumentation: Air In Temperature n/a n/a n/a n/a n/a S S S S Air Out Temperature n/a n/a n/a n/a n/a GP GP GP GP Air In Pressure n/a n/a n/a n/a n/a GP GP GP GP Air Out Pressure n/a n/a n/a n/a n/a GP GP GP GP Ambient/Cooling Water Temp n/a n/a n/a n/a n/a S S S S Refrigerant Suction Temperature n/a n/a n/a n/a n/a S S n/a n/a Chilled Media Temperature n/a n/a n/a n/a n/a n/a n/a S S Refrigeration Suction Pressure S S S S S S S S S Refrigeration Discharge Pressure n/a n/a n/a n/a n/a GP GP GP GP 6 Single Phase Power Cord S S S S S n/a n/a n/a n/a Electrics: S S S n/a n/a n/a n/a n/a n/a NC NC NC NC n/a n/a n/a n/a n/a n/a n/a n/a n/a NC NC NC NC NC n/a n/a n/a S S S S S S n/a n/a n/a n/a O O O O O 200/ n/a n/a n/a n/a n/a O O O O 380/ n/a n/a n/a n/a n/a O O O O NEMA 1 S S S S S S S S S NEMA 4 n/a n/a n/a n/a O O O O O Cooling: Air S S S S S S S* S S* Water n/a n/a n/a n/a n/a O O** O O** Enclosures: Powder Coated Cabinet S S S S S S O*** S O*** Filters: Particulate O O O O O O O O O Coalescer O O O O O O O O O Mist Eliminator O O O O O O O O O * Optional on 4000 scfm model ** Standard on 4000 scfm model *** Not available on 2500, 3200 and 4000 scfm models S = Standard O = Optional NC = No Charge n/a = Not Applicable GP = Gauge Package Option 10 QuincyCompressor.com Made in the U.S.A. The Science of Compressed Air

11 The Science of Compressed Air Quincy air system Products Heatless, Heated Purge and Blower Purge Desiccant Dryers Cycling and Non-cycling Refrigerated Dryers Coalescer, Particulate and Absorber Filtration High Temperature Dryers Climate Control Dryers (5-10, 15 cfm) 11

12 quincycompressor.com quincycompressor.com COMPRESSED AIR SYSTEMS BEST PRACTICE QSI-500i quincycompressor.com QPNC-500 quincycompressor.com Air Quality Classification ISO Solids Moisture Oil Micron ISO PDP ISO PPM ISO Wet System Avg. DP psi Mbar F F Quincy Rotary Screw WSN Bulk Liquid DP1 Wet Receiver 1gal/CFM and/or Mist Eliminator DP2 CSN 1 Micron 0.1 PPM DP3 Refrigerated Air Dryer QPNC Non-Cycling QPCD Cycling DP4 CPN 0.01 Micron 0.01 PPM DP5 Dry Receiver 5gal/CFM ACN PPM Vapor & Odors QDHT-1000 quincycompressor.com F NOTE: Requires CXN (.001 PPM) filter in series with standard CPN prefilter F F Quincy Reciprocating AC WSN Moisture Separator DCN Particulate/Coarse Coalescer CSN STD 0.1 PPM Coalescer, 1 Micron CPN Polishing 0.01 PPM Coalescer CXN Xtra PPM Coalescer ACN Activated Carbon Absorber OUD Over + Under Duplex HTD High Temperature, 1 Micron WSN Bulk Liquid DP6 CPN Desiccant Heatless Air Dryer 0.01 Micron QDTS Small 0.01 PPM QDTH Industrial DP7-40 F PDP QDHP-1000 quincycompressor.com CSN 1 Micron Particulate Dry Receiver 5gal/CFM ACN PPM Vapor & Odors QPNC Non-Cycling Refrigerated Dryer QPCD Cycling Refrigerated Dryer QDTS Small Heatless Dryer QDTH Industrial Heatless Dryer QDHP Heated Purge Dryer QDBP Blower Purge Dryer QPHT High Temp. Refrigerated Dryer AC After Cooler DP Drain Point CPN 0.01 Micron 0.01 PPM DP8 Desiccant Heated Air Dryer QDHP Heated Purge QDBP Blower Purge -40 F PDP CSN (NPT) HTD (FLG) 1 Micron Particulate Dry Receiver 5gal/CFM ACN PPM Vapor & Odors F F Quincy Condensate Purifier QPHT-40 ACN Micron F OUD F DCN 5 Micron 5 PPM DP9 High Temperature/ Refrigerated Air Dryer QPHT High Temp. DP10 CSN 1 Micron 0.1 PPM DP11 CPN 0.01 Micron 0.01 PPM Approximate Liquid Removal 100 CFM, 100 psi, 80 F, 4000 hrs./yr., 2 PPM Drain Point Gallons Drain per Year Point Gallons Drain per Year Point Gallons per Year Quincy Compressor an EnPro Industries company All rights reserved. Litho in U.S.A. (QPRD /08) 701 North Dobson Avenue Bay Minette, AL Phone Fax

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