High Efficiency Cutters High Efficiency Grinders

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1 In the hands of the best High Efficiency Cutters High Efficiency Grinders 0 Stop Stop 2 1

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3 Table of contents Cutters Grinders Overview motor variant types 5 K 30 rasant ultra/ac K 40 ultra rasant/ac K 60 AC-8 rasant/ultra K 75 AC-8 rasant/ultra K 90 AC-8 rasant/ultra K 120 AC-8 rasant/ultra 16 18, 30 K 160 AC-8 rasant/ultra 19 K 96 AC-8 rasant/ultra K 126 AC-8 rasant/ultra K 64 AC-8 rasant/ultra 24 K 124 AC-8 rasant/ultra 25 K 124 H AC-8 rasant/ultra WD 114 K 7, 47 WD 114 9, 46 AD , 48 AE , 49 MD , 50 ME , 51 ME 130/3B 52 AE 130/3B 52 AM 130/3 53 Loading devices Details Cutters Cutter knives Controls Motor variant types 44 Cutting sets Details Grinders Technical data Grey printed variants are alternatively available. 3

4 Overview motor variant types All Seydelmann Cutters are available with the following motor variant types: AC-8 steplessly pre-programmable high-speed machine for extremely fine emulsions and the highest possible protein extraction 6 steplessly programmable knife speeds, forward 2 reverse mixing speeds 2 separate bowl speeds Frequency-controlled 3-phase motor with smart control of output Command 1000, digital display and control for gear, knife speeds, running time, temperature, bowl speeds, time Switch-off automatic system for temperature and running time Up to 9 switch-offs possible Separate panel box of stainless steel with built-in main-switch Ultra fixed speeds 2 knife speeds 2 forward mixing speeds With 2 reverse mixing speeds as an option 2 separate bowl speeds All drive systems with 3-phase motors Command 1000, digital display and control for gear, knife speeds, running time, temperature, bowl speeds, time Switch-off automatic system for temperature and running time Up to 9 switch-offs possible Separate panel box of stainless steel (installation into the machine possible) Rasant fixed speeds 2 knife speeds 2 bowl speeds All drive systems with 3-phase motors Command 1000, digital display and control for gear, knife speeds, running time, temperature, bowl speeds, time Switch-off automatic system for temperature and running time Up to 9 switch-offs possible Separate panel box of stainless steel (installation into the machine possible) 4 5

5 High-Efficiency Cutters High Efficiency Cutter K 30 rasant-v Standard Grinder WD 114 K short version The Seydelmann Cutter Due to its seamless, largely solid stainless steel construction the Seydelmann Cutter is very robust and easy to clean. All edges are rounded and polished. In the whole cover no screws or edges where dirt or bacteria can be deposited. Transparent and unbreakable noise absorbing cover. The machine body is largely made of solid stainless and thick-walled steel. No cast-iron or mild steel profiles, clad with thin stainless sheets. No dents in case machine is hit by trolleys etc. All machines are closed at the bottom with a stainless bottom and equipped with a ventilation system (airing and de-airing). Solid construction for best possible smooth operation associated with the double-walled cover construction ensures optimal noisereduction. Custom-orientated knee switches at the outside of the bowl, exactly at the operating position of the operator. As the machine is operated with the knee, the operator always has ready hands for loading and unloading the Cutter. Command 1000, digital display and control for gear, knife speeds, running time, temperature, bowl speeds, time. Temperature probe built into the scraper, giving accurate temperature control. Experience shows that in many factories it is more likely that not enough space is available thus the very compact construction of the Seydelmann Cutter is advantageous. 6 7

6 The Rasant-Cutter A robust high-efficiency Cutter for most intensive use. 2 knife speeds and 2 bowl speeds. Optimal operation by means of knee switches. Command 1000, digital display and control for gear, knife speeds, running time, temperature, bowl speeds, time. Switch-off automatic system for temperature and running time. Up to 9 switch-offs possible. Activation of the switch-off automatic system is achieved via an additional knee switch as an option. The Ultra-Cutter The sturdy design allows the Ultra-Cutter to be universally used, for dry, and boiled sausages as well as for chilled or frozen material. 2 knife speeds and 2 mixing speeds for the addition of coarse material into the emulsion. On option the 2 bowl speeds can be used in combination with each knife speed. 2 reverse mixing speeds as an option. Command 1000, digital display and control for gear, knife speeds, running time, temperature, bowl speeds, time. Switchoff automatic system for temperature and running time. Up to 9 switch-offs possible. Activation of the switch-off automatic system is achieved via an additional knee switch as an option. High Efficiency Cutter K 40 ultra-v Standard Grinder WD

7 The AC-8 Cutter AC-8 Cutters are equipped with a frequencycontrolled 3-phase motor. The AC-8 drive system fulfils in its most perfect technology the ultimate demands as to safety, application technology, operating life and speed. The AC-8 Cutter is characterised by advantages such as high-speed with best performance as well as paramount reliability for years. The extremely robust AC-8 Cutter being designed for utmost efficiency is working without carbon brushes or air filters with a high-maintenance rate. The running costs are reduced to a minimum. The AC-8 Cutter with frequency converter and 3-phase motor is equipped with 6 gears forward and 2 reverse mixing gears or as an option with 8 pre-programmable gears forward. All speeds, from the mixing speed to the highest speed, can be steplessly preprogrammed. On request, the AC-8 can be equipped with a stepless speed. This gear, independent of the pre-programmed ideal values, lowers or raises the speeds from zero to the highest number of revolutions. Command 1000, digital display and control for gear, knife speeds, running time, temperature, bowl speeds, time. Switchoff automatic system for temperature and running time. Up to 9 switch-offs possible. Activation of the switch-off automatic system is achieved via an additional knee switch as an option. High Efficiency Cutter K 60 AC-8 Automatic Grinder AD 114 with seperating set 10 11

8 Technology in the AC-8 Cutter A coarse and very uniform texture can be achieved with a relatively low knife speed. In order to achieve uniformity with finer grains, the speed is selected higher according to the grain size the knife speed is increased as the grain size decreases. A regular, uniform spread of the product to be processed by use of the mixing speeds will improve the visual appearance of the product and will therefore improve the general sales potential. Programming possibilities (for example with K 60 AC-8): First speed with 60 rpm for mixing and blending of very coarse chunks of meat without cutting. Second speed with 240 rpm for mixing or blending in of finer granulated ingredients, e. g. ham sausage. Third speed with 1200 rpm for coarse precutting and deairing of the emulsion: production of coarse granulation. Fourth speed with 2500 rpm for dry sausage and fine granulation. Fifth speed with 4800 rpm for fine emulsions. Sixth speed with up to 6400 rpm for finest emulsions and ultimate protein extraction at the beginning of the cutting process. Liver sausage, being produced with the highest number of revolutions, becomes intensely colored pink, completely fine and spreadable as nougat cream Fine smoked sausage spread types and smoked beef/pork sausage types become absolutely fine, smooth, spreadable and a later oil leaking is avoided The processing of raw rinds to fine rind emulsion creates a new potential market for the highest speed of the AC-8 Cutter. After only a short running time, the rind becomes structure-free and as fine as pudding Lean basic emulsion for semi dry sausage is extremely emulsified thus the visibility of the dry boundary is delayed by several days Seventh speed (reverse) with 50 rpm reverse for mixing and blending of bologna sausage with chunks of meat, mushrooms and boiled eggs. High Efficiency Cutter K 75 AC-8 Mixing Grinder MD 114 Eighth speed (reverse) with 130 rpm reverse for tumbling of additives and for intense mixing of meat without cutting or shredding of the meat for instance for Corned Beef

9 Technological advantages of the AC-8 Cutter The AC-8 Cutter allows the production of still more profitable emulsions. More effective applications through the stepless programming of the 8 speeds. The technical design of the AC-8 Cutter allows speeds, that are up to 50 % higher than with usual high-speed machines. This high speed extracts considerably more protein from the meat cell. Already at the beginning of the cutting process, an extremely stronger binding can be realised. Due to the high speed of the knives, inertia of the meat particles increases and the breakdown of the meat cells is complete. Not even the smallest cell compounds are missed by the knives and are cut again. This results in tougher, stronger and more homogenous emulsions. The extremely high speed guarantees a high degree of fineness. Not only cellular protein but also taste influencing substances of the meat, like enzymes and ferments etc., can be better released. The sausage has a better taste. To emulsify the product, the knife speed is programmed slightly lower. The required firm consistencies of the different recipes are achieved by means of the variably adjustable speeds during the emulsifying process. The combination of all these features improves in particular the visual appearance of the sausage. A good-looking and delicious, mouthwatering sausage will attract the consumers and increase their willingness to buy. High Efficiency Cutter K 90 AC-8 Mixing Grinder ME

10 Dry sausage in the AC-8 Cutter For the production of dry sausage the ultimate demands as to the requested grain size of the dry sausage are achieved by the individual adjustment of the knife speeds. In particular as to coarse granulation the accurate adjustment in the lower speed range is crucial for a uniform particle definition. Thanks to the special design of the Cutter cover a fast and regular mixture at low friction and temperature rise is achieved. Trough this cover shape in connection with the deep bowl a high filling rate is possible. High Efficiency Cutter K 120 AC-8 with ejector Automatic Grinder AE

11 Loading devices High Efficiency Cutter K 120 AC-8 with separate loading device High Efficiency Cutter K 160 AC-8 with integrated loading device 18 19

12 The High-Efficiency Cutter K 96 AC-8 In butcheries many tiring activities being very exhausting for the organism in the long run arise and those can t be transferred or at least not completely to machines. The 90 liter Cutter K 96 AC-8 was equipped with a hydraulic ejector and a hydraulic main cover in order to relieve the workers as best one can. Thus this equipment doesn t have to be activated manually any longer. This is now done automatically via a cross switch. Moreover the ejector is now taking care of the until now manual and time-consuming discharging of the Cutter bowl as well as the following scraping together of remaining emulsion out of the bowl. High Efficiency Cutter K 96 AC

13 The High-Efficiency Cutter K 126 AC-8 As to the K 126 AC-8 we have succeeded in transferring the preferences of the Industrial Cutters to the handcraft. The machine is as standard equipped with a hydraulic ejector as well as a hydraulic main cover with special noise reduction kit and that makes work a lot easier. On request an integrated hydraulic loading device is available. The K 126 AC-8 enables a more efficient, more economic and more comfortable work. High Efficiency Cutter K 126 AC

14 Vacuum-Cooking-Cutter Technological advantages of the vacuum The Vacuum Cutter produces a firm emulsion and reduces the volume by 5 7 %. The emulsifying effect is considerably increased as the knives are able to achieve a further cutting of even the finest meat pieces which enables an even higher protein extraction. The higher protein extraction and an increased release of flavor transferring essences out of the meat lead to a Vacuum-Cooking-Cutter K 64 AC-8 reduced quantity of spices while keeping the taste. In this emulsion, being characterised by binding and stability, rind pieces and sinew pieces are not missed by the knives and are therefore cut. Thus an even better fineness of the product is achieved. The chemical effect of vacuum Due to the lower penetration of atmospheric oxygen in the Vacuum-Cutter, the reaction of oxygen and fatty acids are considerably reduced. The result is a much longer shelf life of the products and besides it leads to a fast, bright and more durable reddening and to a much longer lasting colour. Vacuum-Cooking-Cutter K 124 AC-8 The biological effect of vacuum As oxygen is locked out, the remaining atmosphere is replaced by chemically and biologically neutral nitrogen, the growth of germs and the loss of aroma is greatly reduced. This increases the transport times and the product has an increased shelf life. Even with recipes poorer in protein, the heat stabilization of the emulsion is better

15 The Seydelmann-Vacuum-Cutter Shorter periods of time for creating a complete vacuum after the addition of ingredients enable an immediate continuing of the cutting process under vacuum. The main cover seals directly to the outside of the bowl on the body of the machine. There is only a little air space between the emulsion and the cover. This allows very quick evacuation. Moreover it includes an essential timesaving and energysaving factor. The transparent noise absorbing cover allows permanent visibility and thus control of the product during cutting. Additional sealing inserts are unnecessary. It also allows free access to the bowl from all sides. All Vacuum-Cutters are equipped with a maintenance-free vacuum pump. This machine can also be used as Vacuum- Mixer when working with the mixing speeds. Vacuum-Cooking-Cutter K 124-H AC

16 The Seydelmann Cooking-Cutter A nozzle system installed below the bowl is heating it by means of steam. An enormous saving of time as well as an essential reduction of the bacteria content of the sausage emulsion is achieved by avoiding various processing steps. Especially with coarse cooked sausages a further saving of time can be achieved by the injection of live steam. Approx. 10 % gain of normally evaporated flavour by using the Seydelmann Cooking-Cutter. Complete preservation of taste, aroma and protein, which otherwise would get lost by cooking in water. The extremely short cooking period at the ideal temperature ensures that the taste and aroma giving components are completely preserved in their structure. Therefore, longer shelf life and much better emulsion because of hot emulsifying of meat, fat and water. No fat separation. Cooling is effected by a special nozzle cooling system on the bowl outside. The Seydelmann Cooking- Cutter; standard with automatic cooking system The material for the cutting process is heated with full steam capacity in the bowl. As soon as the required temperature is reached, the heating system is switched off or reduced and the residue heat in the metal of the bowl is used to reach the preadjusted cooking temperature. Then the machine automatically switches to the cooling process and cools until the final temperature (68 72 C) is reached. This prevents from overheating and the sticking of protein to the bowl. In addition energy is saved. Then the nozzle system under the Cutter bowl is automatically switched on in order to cool the cooked sausage material down to the pre-programmed temperature. This is necessary to be able to add the prechopped and pre-salted liver. The Cutter is also available as Vacuum- Cooking-Cutter. Machine body of solid stainless steel Nozzle system Cooking-Cutter 28 29

17 Details Cutters Elevated feed opening There is an elevated feed opening at the right side of the cover. This opening is also continued under the knife shaft arm. It ensures the regular and fast feed of big meat- and fat pieces. Fine knife shaft arm The fine knife shaft arm facilitates the emulsion being unloaded. It also allows free and easy access to the bowl area behind and under the knife shaft arm. This ensures an easy cleaning. K 120 AC 8 with ejector Hydrodynamic cover Thanks to the newly developed hydrodynamic Cutter cover a fast and regular mixture at low friction and temperature rise is achieved. No coarse meat- or fat pieces stick to the cutting area of the cover. Laborious and time-consuming opening, process of being unloaded and closing of the Cutter cover during the cutting process is omitted. Trough this hydrodynamic cover shape in connection with the deep bowl a high filling rate is possible

18 Quality in every detail All surfaces on the machine are designed with a slope so that cleaning water will drain completely from all surfaces. No water stains on the machine. Embedded covers All covers are completely embedded in the machine body. No silicone seals and rubber seals are necessary. Thus the cleaning of the whole machine can be done easily by pressure washer. Temperature sensors Immediate and very accurate temperature control. The temperature sensor is integrated in the top end of the perfectly-shaped scraper. Even smallest amounts of emulsion can be accurately measured and no coarse material can stick to the sensor causing incorrect measurement. Central point of lubrication The lubrication nipples for the front as well as the rear knife shaft bearing are situated out of the product area at the outside of the machine. The stainless steel cover of the central print of lubrication ensures an easy cleaning and fulfills the ultimate hygiene requirements. Scraper Long and perfectly-shaped scrapers turn over the emulsion neatly. Even the production of small quantities of emulsion is possible. Thus it is easily possible to produce 10 % of the bowl content as minimum quantity

19 Speed adjustment while opening and closing the noise absorbing cover The speed adjustment leads to an automatic reduction of the knife speed at the half of the maximum speed when opening the noise absorbing cover. The Cutter is automatically switching to the preseted speed after closing the noise absorbing cover. Mechanical noise absorbing cover lock* Due to the mechanical noise absorbing cover lock, the main cover can be opened with the noise protection cover in vertical position. In addition to the compact design of the Cutter, this allows a significant reduction of the distance between the wall and Cutter in compliance with the required minimum distance. Hygienic mounting of noise absorbing cover The hinges are of solid stainless steel and the two stoppers for the noise absorbing cover are mounted outside the bowl area. There are no flanged or screwed plates (rubber stoppers) or similar parts necessary on the noise absorbing cover. Wearing out of the hinges is avoided and the contact to the speed adjustment can t be interrupted unintentionally. Electronics The electronics are situated in a separate panel box. This panel box can be installed in a separate room. Thus the electronics are nearly insensitive to breakdowns. All components are stored away in a clear and logically interlinked structure. Any repairs and maintenances can be carried out standing up and in the dry. Compact and space-saving machine. Easy lift for cover* By request an easy lift for cover is available for all Butchery Cutters. This option serves as support for the opening and closing of the main cover. Hydraulic main cover* A maximum ease of operation is ensured when working with High Efficiency Cutters with hydraulic main cover. Activation is taking place per an additional knee or cross switch. 34 *available as an option 35

20 Knee switches Practical customer-orientated knee switches are integrated into the front wall of the bowl, exactly at the operator s position. As all functions of the machine are switched with the knee, the operator s hands are always free for loading and unloading and the switches are kept clean. No interferenceprone sheet displays, switches and illuminated displays at the machine. The cleaning of the control elements can be done easily by pressure washers as well as all cleaning agents. Ejector* The specially designed ejector disc profile allows quick and efficient unloading, even with liquid materials. The hydrodynamic design of the entire ejector ensures quick and complete unloading of the emulsion. Cross switches The cross switches are ideally arranged according to ergonomic aspects. Contrary to common controls which are susceptible to interference, the machine and all its functions can almost be operated without opening one s eyes. Each switch controls logically inlinked functions. The machine is electrically interlocked to prevent incorrect or faulty operation. No interferenceprone sheet displays, switches and illuminated displays at the machine. The cleaning of the control elements can be done easily by pressure washers as well as all cleaning agents. Hydraulic ejector* The hydraulic ejector is as standard fitted to the right-hand side of the Cutter. Owing to its geometry, shape and position in the bowl, this ejector is designed for efficient and accurate unloading even with liquid products such as fine liver sausage or blood sausage. Manual assistance with the hands or with a bowl scraper is no longer required. No visible wires, hinges and drive components. There are no fastening screws and lubrication nipples. All parts are rounded and polished. 36 *available as an option 37

21 Cutter knives K: For extremely fine boiled sausage and rind-emulsions. E: Efficient universal knife for boiled-, dryand cooked sausage. BA: Perfect for dry sausage production due to its drawing cut. BA 30 : 2 x 30 knives and 2 x 60 knives provide for exactly the same cutting sequence provided that a knife head with 4 knives is used. Knife system KO, EO and BO* Each two knives are mounted in one level into the balancing clamping set or into the draw-in balancing clamping set with intermediate spacer. The O-knife system can be balanced in no time to the maximum smooth operation. In addition the knife replacement is very user-friendly and time-saving. Balancing unit Balancing unit for fine balancing of the whole knife set. For very smooth operation. Knife gauge* For exact adjustment of the knives after regrinding. The safety stud is reduced to the correct length. Balanceable knife head Simple knife replacement and balancing. The knives can be inserted for any number of knives and arrangement. Completely interchangeable without taking out the individual knives. For vibration free running even with high speeds. 38 *available as an option 39

22 Controls Command 1000 Command 1500 Vacuum Cutters or machines with integrated water dosing system with valve are equipped with the Command Addi- Digital display for gear, knife speeds, running time, temperature, bowl speeds, time. All knife speeds are steplessly pre-programmable according to the motor type variant and subsequently retrieved via the practical customer-orientated knee operation or cross operation of the Cutter. Switch-off automatic system for temperature and running time. Up to 9 switch-offs possible. Display of maintenance intervals and service intervals. tionally to the functions of the Command 1000 this control type shows water quantities and vacuum values. Electronic programming The whole electronic programming unit is placed outside the Cutter i. e. in a stainless housing this makes the machines insensitive to breakdowns and to be cleaned very easily. The extra large display is fitted within optimal sight distance of the operator either behind the machine on the wall or on a pipe console. All relevant working data is easy legible even from a considerable distance. Wall mounting with pipe elbow Ceiling side suspended Mounting variant for wall Fastened upright through the floor 40 41

23 Auto-Command 3000 Auto-Command 4000 Additionally to the functions of the Auto- Command 3000 this control type is equipped with data recording of all production stages. This additional function enables a subsequent evaluation as well as longterm quality proof for instance in order to serve as a basis for documentation within the scope of the ISO 9001 certification. Thanks to the Teach-in function it is possible to save exemplary batches after manual pre-cutting and to retrieve those at a later stage. The user administration enables an activation of individual display levels and functions of the programme for the different users. All recorded data is assigned to the respective user. In the production plan individual recipes are stored in the desired order of production. The computer-based system solution enables automated cutting according to saved recipes and according to fixed values. In this connection the individual program steps and the corresponding ingredients are shown during the cutting process. All machine functions are automatically selected for standardization and quality assurance of the products. During the sequences of a programme it is possible to intervene manually at any time and to continue the cutting process. In the service module maintenance intervals and service intervals are displayed. PLC layouts, end switch functions and appearing error messages serve for fast analyzing of errors and ensure direct support. Auto-Command 3000 with 24 Wide Screen monitor Auto-Command 4000 with 24 Wide Screen monitor By the recipe calculator it is possible to adjust individual quantity standards automatically according to modified total quantity. The total consumption determines the quantities of all ingredients within a freely selectable period of time for imputed purposes. Data recording Auto-Command 4000 On request it is possible to process all saved data or to add new recipes via a remote connection. Furthermore all process steps beyond the production can be followed. Recipe management system Auto-Command

24 Motor variant types AC-8 Cutter steplessly preprogrammable high-speed machine for extremely fine emulsions and the highest possible protein extraction By the AC-8 Cutters it is possible to achieve a high-speed of over rpm. The frequency-controlled three-phase motor of the AC-8 Cutter has a significantly higher efficiency than conventional drives with fixed speeds Carbon brush and air filter changes no longer required There are no more peak loads when starting or changing speeds compared to conventional three-phase drives Regardless of the filling quantity, the AC-8 Cutter will work at exactly the programmed speeds. Along with maximum power savings, this ensures absolute uniformity of the product The AC-8 cutter consumes only the power needed for the relevant effort due to the preprogrammed ideal speed, i. e. no faster nor slower than required for the relevant product Up to 25 % power saving with the AC-8 Cutter in comparison with conventional drive systems The Ultra-Cutter strong and universal The sturdy design ensures the universal use for raw and boiled sausage as well as cooked sausage 2 cutting speeds and 2 mixing speeds for the addition of coarse material into the emulsion Thus, the 2 bowl speeds can be used in combination with each knife speed, resulting in 8 different speed combinations. 2 reverse mixing speeds as an option The Rasant-Cutter A robust high-efficiency Cutter for most intensive use 2 cutting speeds with 2 bowl speeds 44 45

25 Seydelmann Grinders Advantages of the Seydelmann Grinders Stainless worm housing, stainless worm, stainless union nut or stainless bayonet locking* for highest demands in hygiene and quality. Mechanical wear of the worm housing is largely prevented by the use of a special material. Moreover the worm housing is equipped with a trapezoidal thread which by contrast to a conventional finepitch thread endures the toughest use on a long-term basis. Motors are insulated against humidity and totally closed (IP55). Drive largely wearand maintenance-free. Waterproof panel box built into the machine. The Standard Grinder WD 114 Largely of solid stainless steel. Worm, worm housing with trapezoidal thread and union nut or bayonet locking* are made of solid stainless steel. Strong construction, 2-speed working worm. First speed for fresh meat and slightly frozen meat. Second speed for cooked products, liver, spinach, etc. Due to its special design, the outlet hand guard is arranged significantly higher above the filling opening in line with standards requirements. Therefore, fast and easy filling even of larger pieces of meat is possible. Hopper content approx. 60 l. Fast and powerful conveying of the material. Clear cut-image for each hole plate size. Standard Grinder WD 114 Standard Grinder WD 114 K short version Outlet hand guard* as well as separating set* are available as optional equipment. The WD 114 is additionally available as compact version WD 114 K with short machine body. 46 *available as an option 47

26 Automatic Grinders The Automatic Grinder AD 114 The Automatic Grinder AE 130 Largely of solid stainless steel. Worm, worm housing with trapezoidal thread and union nut or bayonet locking* are made of solid stainless steel. Largely of solid stainless steel. Worm, worm housing with trapezoidal thread and union nut or bayonet locking* are made of solid stainless steel. Hopper content approx. 100 l. Especially strong 2-speed main drive of the working worm, largely wear- and maintenance-free. Strong 2-speed drive for the wide conical feeding worm. The speeds of the feeding worm and the working worm can be used independently of each other. The conical feeding worm of up to approx. 230 mm diameter takes up large pieces of meat and safely transports them to the working worm without forming bridges. The safety guard with switch-off contact prevents that a worker s hand can get into the running feeding worm. Feeding worm running forward and reverse* for mixing. The mixing capacity comes up to approx. 25 kg. Outlet hand guard *as well as separating set*are available as optional equipment. Automatic Grinder AD 114 Automatic Grinder AE 130 Especially strong 2-speed main drive of the working worm, largely wear- and maintenance-free. For frozen meat pieces down to approx. 10 C depending on the final grinder plate hole size. Strong 2-speed drive for the wide conical feeding worm. The speeds of the feeding worm and the working worm can be used independently of each other. The conical feeding worm of up to approx. 270 mm diameter takes up large pieces of meat and safely transports them to the working worm without forming bridges. The safety guard with switchoff contact prevents that a worker s hand can get into the running feeding worm. Feeding worm running forward and reverse* for mixing. The mixing capacity comes up to approx. 35 kg. Outlet hand guard*, holding device* as well as separating set* are available as optional equipment. 48 *available as an option 49

27 Mixing Grinders The Mixing Grinder MD 114 Largely of solid stainless steel. Worm, worm housing with trapezoidal thread and union nut or bayonet locking* are made of solid stainless steel. The twin-armed agitator in the 75 l hopper works as an automatic feeder and as mixer while the worm is switched off. The mixing capacity is approx. 50 kg. Interval automatic with forward and reverse running agitator. 2-speed main worm. The safety guard with switch-off contact prevents that a worker s hand can get into the running agitator. Also available on request is a short reverse gear for the main worm*, outlet hand guard* as well as separating set* The Mixing Grinder ME 130 Largely of solid stainless steel. Worm, worm housing with trapezoidal thread and union nut or bayonet locking* are made of solid stainless steel. The twin-armed agitator in the 170 l hopper works as an automatic feeder and as mixer while the worm is switched off. The mixing capacity is approx. 100 kg. Interval automatic with forward and reverse running agitator. 2-speed main worm. The safety guard with switch-off contact prevents that a worker s hand can get into the running agitator. Also available on request is a short reverse gear for the main worm*, outlet hand guard*, holding device* as well as separating set* Mixing Grinder MD 114 Mixing Grinder ME 130 Agitator Robust interval automatic with forward and reverse running agitator for optimal mixing and as automatic feeder. Agitator Robust interval automatic with forward and reverse running agitator for optimal mixing and as automatic feeder. 50 *available as an option 51

28 Grinders with integrated loading device Automatic Grinder AE 130/3B, Mixing Grinder ME 130/3B and Automatic Mixing Grinder AM 130/3 All Grinders with a hole plate diameter of 130 mm are available in the version with an integrated hydraulic loading device* and enlarged hopper content. Automatic Grinder AE 130/3B with loading device Automatic Mixing Grinder AM 130/3 Loading device* The hydraulic loading device is available for 120 ltr. or 200 ltr. loading trolleys. The hydraulic aggregate, the cylinder, valves etc. are completely built into the machine. Therefore cleaning of the Grinder is quickly and easily done. Due to the hydraulics the loading device is largely maintenancefree. The loading device is situated on the left hand side, in order to allow best material flow and perfect performance. By request it is also possible to fit it on the right hand side. When the Grinder is not used, the loading device can be parked in its highest position which is a gain of space. By request the loading device can be adapted to the given space. 52 Mixing Grinder ME 130/3B with loading device *available as an option 53

29 Cutting sets Separating set Separating set* Separating set for the improvement of the meat quality. Gain of time during deboning. Gristle and sinew, etc. do not have to be cut out. The separating set sorts out a great portion of the hard components in meat. No blocking of the cutting set as the hard particles are removed automatically. Therefore improved throughput with clearest cut. The meat quality is upgraded by 1 to 2 quality levels (GEHA). Ideal for collagen reduction. Removed sinews are deepfrozen and bowl chopped to a fine emulsion which can be added to certain products. Cutting set, 5-piece Pneumatic separating device* The pneumatic separating device, used with the separating set, ensures even more exact and precise control of separation and sorting out sinew and meat. The pneumatic separating device controls the desired flow by means of a ball valve. (separate compressed air connection required) The interval time between opening and closing of the valve can be set individually as required. The transparent discharge hose allows you to continuously check the quality of the discharged product. Cutting set, 3-piece 54 *available as an option 55

30 Details Grinders Outlet hand guard* According to VBG 19 of the German accident prevention regulations and/or the European draft standard EN 12331, the protection device is required for operation with end hole disks 8 mm hole diameter and the outside knife. Its electrical interlocking prevents injury from the cutting set. Outside knife* The outside knife is running on the last hole plate. Meat coming out of the grinding set in the form of threads is cut once again getting a uniform size and blend. Ideal for coarse meat pieces, dry sausage, frying sausage etc. The outside knife can only be used in connection with the hand safety guard. Bayonet locking* The solid stainless bayonet locking ensures a fast and easy change of the hole plates and knives. As the outer ring remains on the housing, the front part of the bayonet is considerably lighter than the whole screw nut. The bayonet locking also protects the thread of the worm housing. Outside cutting device* The outside cutting device has a separate motor and drives the outside cutting knife independently of the working worm. The permutations are steplessly preadjustable to achieve the desired size of granulation. Higher speed produces shorter particles, slower speed produces longer particles. The outside cutting device produces exact uniform particle sizes of any material. Control panel All control elements are clearly installed at the operator position. The control panel of the machine is laid-out in an ergonomical way. Clear symbols for the functions of the machine guarantee an ease of operation and avoid errors. The removal of the worm out of the worm housing is easily possible thanks to the worm ejector. Holding device* The holding device for the precutting plate (kidney plate) guarantees an almost frictionfree and careful cut. The grinding set is not pressed together under the high pressure of the meat flow. The wear of hole plates and knives is reduced considerably. 56 *available as an option 57

31 Safety Seydelmann machines are manufactured in accordance to legal safety regulations and have the CE-Declaration of Conformity. Advanced quality Innovating thinking, economic acting, quality production. Certified by the soughtafter certificate ISO 9001 we will continue to safely meet the highest demands in the future. Service Global service Qualified service technicians Extensive spare parts supply warranted for many years Emergency service 7 days/week Loan machine service 2010 Maschinenfabrik Seydelmann KG All the contents of this brochure, especially the texts and pictures, also in excerpted form, are the intellectual property of Maschinenfabrik Seydelmann KG, D Stuttgart. All rights reserved. No portion of this brochure may be copied, duplicated or distributed without the written approval of Maschinenfabrik Seydelmann KG. This prohibition covers in particular commercial duplication by copying, recording in electronic databases, duplication on data media, and transferring to other forms of printed products. 58

32 Technical Data K 64 K 124 H1 8 H1 H3 H2 H3 H2 5,5 T1 T2 T3 X B3 B1 B2 X = min. width of door at disassembled machine K 124 H K126 K160 T1 B1 B4 T2 T3 X = min. width of door at disassembled machine Cutters litre power of motors in kw weight in kg dimensions in cm Type ras ultra ras v ras vs ultra v ultra vs AC without ejector with ejector B 1 B 2 B 3 B 4 T 1 T 2 T 3 H 1 H 2 H 3 X Ø K max K max K 124 H max K max K max Dimensions / data not binding. Alterations reserved. 59

33 K 40 K120 K 96 X = min. width of door at disassembled machine Cutters litre power of motors in kw weight in kg dimensions in cm Type ras ultra ras v ultra v ras vs ultra vs AC wide machine body (small machine body) without ejector wide machine body (small machine body) with ejector B 1 wide machine body (small machine body) B 2 wide machine body (small machine body) B 3 wide machine body (small machine body) T 1 T 2 T 3 H 1 H 2 H 3 X Ø K , K max K max englisch 05 / 2010 K 60* max (800) 950 (920) K max (900) 1050 (1020) K max (1100) 1250 (1220) *Also available as vacuum cutters, cooking cutter or vacuum cooking cutters. 132 (125) 136 (129) 142 (135) 173 (166) 191 (184) 191 (184) 198 (191) 210 (203) 210 (203) K max K 120* max (1260) 1415 (1385) 152 (145) 196 (189) 217 (203) Dimensions / data not binding. Alterations reserved. 60

34 Technical Data H 5 T 1 T 2 T 3 T 4 B 3 B 2 B 1 H 1 H 2 H 4 H 3 Grinders dimensions in cm hopper content power approx. throughput depending on material and no. of revs. width of machine body width incl. loading device width incl. safety distance to the wall depth of machine body depth of mach. body without loading dev. depth of mach. body with worm housing depth with loading device outlet height height of machine body height of hopper rim height of elongated feet necessary room height min. width of door weight Type in litre in kw up kg / h B 1 B 2 B 3 T 1 T 2 T 3 T 4 H 1 H 2 H 3 H 4 H 5 in kg WD 114 K WD AD MD ME ME 130 / ME 130/3B AE (122) 1100 AE 130 / AE 130/3B AM AM 130 / AM 130 / 3B With protection grate ² Without protection grate and with elongated feet ³ Without protection grate, with elongated feet and loading device Dimensions / data not binding. Alterations reserved. Dimensions in ( ) apply for removal of all attachments such as worm housing, protection device, loading device. 160 (122) 160 (122)

35 High Efficiency Cutters High Efficiency Grinders Maschinenfabrik Seydelmann KG HEADQUARTERS AND SALES OFFICE Hoelderlinstraße 9 DE Stuttgart / Germany Tel. +49 (0) 711 / Fax +49 (0) 711 / info@seydelmann.com FACTORY AND BRANCH Burgstallstraße 1 3 DE Aalen / Germany Tel. +49 (0) 7361 / Fax +49 (0) 7361 / info@aa.seydelmann.com