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PO Box 7084 Wantagh NY 11793-2204 Phone (516) 221-4762 Fax (516) 409-6631 web site www.oilstoragesolutions.

2 PO Box 7084 Wantagh NY Phone (516) Fax (516) web site 3 Tank Tub - Product Description and Government listings 4 Tank Tub - Product Dimensions 5-6 Tank Tub - Installation Instructions 7 Tank Mate - Product Description 8 Tank Mate - Product Dimensions 9-10 Tank Mate - Installation Instructions 11 Tank Mate - Accessory Kit 12 Tank Step - Installation Instructions 13 Tank Tray - Product Description 14 Tank Tray - Installation Instructions 15 Tank Alarm - Product Description 16 Tank Stake - Product Description & Installation 17 Warranty For Product information or representation 1(877) or visit us online at

3 PO Box 7084 Wantagh NY Phone (516) Fax (516) web site TANK TUB Secondary Containment fuel oil storage unit Purpose: To increase the efficiency and decrease the liability of a 275v or 330v gallon storage tank Design: Impervious containment design: UL LISTED for 110% secondary containment for both 275v and 330v gallon storage tanks Meets and exceeds EPA requirements for 110% containment for both 275v and 330v gallon storage tanks Meets and exceeds NFPA requirements for 110% containment for both 275v and 330v gallon storage tanks Qualifies as a containment dike under NFPA 31 Meets MASS Approval Provides containment installed with or without the lid Heavy Duty Weight: 189 lbs Free Standing unit Completely encloses the tank and protects it from nature s elements. Improves the cosmetic appearance of a storage tank Lid opens up 85 degrees when installed for easy access No assembly required - 2 piece construction Tank Legs stand on galvanized steel plates Designed for both residential and commercial applications Additional Information: Unit contains 585 gallons (less tank) Molded out of High Density MOBIL POLYETHYLE NRA-235 Melt index 190 Degrees Celsius Low Temperature brittle impact ( 40) Degrees Celsius Water Tight Design Gasket kit provided Predrilled condensation drip holes in lid Fill & vent pilot holes for trouble-free installation 12 year warranty Available in either Steel Gray, Hunter Green, Two Tone Beige, and White 3

4 Design Specs 56 ½ 85 ½ 35 ½ 4

5 TANK TUB INSTALLATION INSTRUCTIONS IMPORTANT: CONSULT LOCAL CODES FOR INSTALLATION AND USE OF THIS PRODUCT. IN THE ABSENCE OF SUCH LOCAL CODE REQUIREMENTS, THE FOLLOWING ARE MINIMUM RECOMMENDED INSTALLATION AND USE GUIDELINES. THIS PRODUCT IS INTENDED TO PROVIDE TEMPORARY SECONDARY CONTAINMENT AND ENVIRONMENTAL / PHYSICAL PROTECTION TO LISTED UL 80 OR 142 STEEL PRIMARY TANKS FOR OIL BURNER FUEL (#2 FUEL OIL OR EQUIVALENT) OF MAX 330 GAL. OTHER USES OF THIS PRODUCT HAVE NOT BEEN EVALUATED. NOT INCLUDED PARTS: SILICONE & HOLE SAW INCLUDED PARTS: (1) Tank Tub Basin (1) Tank Tub Lid (2) 2 O-rings (2) 2 Gaskets (1) 1 ¼ O-ring (1) 1 ¼ Gasket (4) Galvanized Steel Plates (2) Foam lid supports (2) conduit lid supports STEP 1 INSTALLATION LOCATION Choose a location that is at least 10 ft from property lines and 5 ft from any public way Vent pipe, once through lid, must terminate at least 2 ft from any building opening Surface must be level and capable of supporting the tub and full oil tank Do not install in areas which block an exit, could flood or might subject the tub to excessive physical abuse STEP 2 PREPARING TANK VERY IMPORTANT: Set up tank ONLY ON 4 tank legs. (Do not install legs with flanges) If existing tank is being used, drain oil and inspect all seams for damage or corrosion Do not place damaged or leaking tanks in service Close bottom opening with steel plug that has a FLAT screw head. If thread sealants are required, use types which are rated for low temperatures, oil and other outdoor conditions STEP 3 PLACING TANK IN TUB Lay the Tank Tub on its side and using silicone (not included) or duct tape, secure galvanized steel plates to Tub floor. Stand Tank and level legs. Slide Tank on its side into Tub and turn both the Tank and Tub Basin upright. Adjust tank to ensure proper placement on supports, position the tank with air gap between tank and tub. If using a 275 Gallon tank, position tank slightly closer to the side that the fill and vent exit the tub lid, but still leave an air gap. 5

6 STEP 4 PIPING TANK (Diagram A) (Picture 1) It is suggested to pipe the fill & vent out the side of the lid, however the piping may be left inside if preferred. If piping both the fill and vent out through the lid, pipe them so that they exit on the same side. This enables you to lift from the opposite end and view inside the tub without disturbing any piping. FOR FILL LINE: Use (2) 2 Street Elbows to make swing joint on the outermost tank tapping. Install 24 nipple to extend beyond containment basin FOR VENT LINE: Install 2 vent alarm in next tapping then (1) 2 Street Elbow. Install 6 nipple, to extend the vent piping behind the fill joint. Install 2 elbow. Install 36 nipple (or combination of nipples and couplings) to extend vent line beyond containment. FOR BEST FIT DO NOT USE COMBO VENT, USE THE OEM KING #4517 2x2 Tank Alarm, if using 1 ¼ use vent of choice. STEP 5 INSTALLING OIL LINE (Diagram B) Due to Limited access to the bottom of the tank, the oil line CAN ONLY be pulled from the top of the tank. Drill 5/8 (or appropriate size for your oil line) exit holes into Tub Basin. A template for the location is shown in diagram B and suggested pilot holes are centered on the backside of the basin. Do not drill above this point. Install burner supply / return lines from tank top opening through side holes and route to burner away from heat sources or physical damage. Silicone exit holes for additional water resistance. STEP 6 INSTALLING THE LID (Diagram B) (Picture 1) Using the Center Point alignment dimples located on each end of the Tank Tub lid, Drill out the appropriate fill and vent holes with a 2 ½ hole saw. The piping instructions as described in Diagram A are for installing a 2 fill and 2 vent alarm system, If you choose to install an 1 ¼ vent alarm system, use a 1 ¾ hole saw and change all fittings to 1 ¼. From the gasket kit, take the appropriate (O-Rings) and slide them on the fill and vent pipes Pipe both the fill and vent first beyond the basin outer lip and then hook the cover over the fill and vent pipes. Align lid foam supports so that they fit over piping. Now that the cover is in position, from under the lid, slide the (O-Rings) to the outlet were the piping meets the Tub lid. To keep water from entering in fill and vent holes, slide on the appropriate flat gaskets on fill and vent pipes (If water manages to reach behind these seals it will drain out the drip holes in the lid flange.) 6

INSTALLATION DIAGRAM 2 VENT PIPE INSTALLATION 2 VENT ALARM 2 STREET

VENT SYSTEM FILL PIPE INSTALLATION 2 STREET ELBOW SECOND 2 STREET

Diagram A Due to variations in tanks, pipe the fill and vent from the

OIL LINE INSTALLATION USE THE FACTORY DRILLED PILOT HOLES AS A GUIDE

Placement of (O-Rings) Underneath the lid & as close to the lid

7 INSTALLATION DIAGRAM 2 VENT PIPE INSTALLATION 2 VENT ALARM 2 STREET ELBOW 6 NIPPLE 2 ELBOW 2 x 36 NIPPLE CHANGE ALL 2 to 1-1/4 FOR 1-1/4 VENT SYSTEM FILL PIPE INSTALLATION 2 STREET ELBOW SECOND 2 STREET ELBOW 2 x 24 NIPPLE. Diagram A Due to variations in tanks, pipe the fill and vent from the side of your tank with the shortest distance to the first tapping. OIL LINE INSTALLATION USE THE FACTORY DRILLED PILOT HOLES AS A GUIDE AND DRILL 2-5/8 HOLES INTO BASIN FOR OIL LINE EXIT Diagram B Placement of (O-Rings) Underneath the lid & as close to the lid opening as possible Placement of the Flat Gaskets outside the lid Conduit Lid Supports Tub Picture 1 Tub Picture 2 2 Foam Lid Supports 7

8 TANK MATE Custom Oil Tank Cover Purpose: To improve the efficiency and appearance of a 275 gallon storage tank Design: 4 Sided Single Piece unit covers and protects a 275 gallon storage tank Shingled roof and vinyl siding design improve the appearance of a storage tank Fill and Vent pilot holes assist in a trouble-free installation Included Accessory kit provides access to bottom tank drain and tank gauge sight glass Additional Information: Vacuum formed from PAXON high density polyethylene Impact brittleness temperature (-76 Degrees Celsius 105 Degrees Fahrenheit) Softening temperature (123 Degrees Celsius 254 Degrees Fahrenheit) Available in white To accommodate taller retrofit applications the Tank Mate can be installed with the Tank Step (sold separately) The Tank Back is available for a free standing installation (sold separately) Tank Stakes are available for custom installations (sold separately) 8

9 Product Specs

10 Installation Instructions IMPORTANT: CONSULT LOCAL CODES FOR INSTALLATION AND USE OF THIS PRODUCT. IN THE ABSENCE OF SUCH LOCAL CODE REQUIREMENTS, THE FOLLOWING ARE MINIMUM RECOMMENDED INSTALLATION AND USE GUIDELINES. THIS PRODUCT IS INTENDED TO PROVIDE TEMPORARY PHYSICAL PROTECTION TO LISTED UL 142 STEEL PRIMARY TANKS FOR OIL BURNER FUEL (#2 FUEL OIL OR EQUIVALENT) OF MAX 275 GAL. OTHER USES OF THIS PRODUCT HAVE NOT BEEN EVALUATED. INCLUDED: (1) Tank Mate Cover & Accessory Kit REQUIRED INSTALLATION SPECS: (both below are for a 2 Fill installation) For 1 ¼ Vent System: (4) 1 ¼ x 6 Tank Legs (2) 2 ST Elbows (1) 2 x 18 Black Nipples (2) 1 ¼ ST Elbows (1) 1 ¼ x 18 Black Nipple - Fill Box and Vent set up For 2 Vent System: (4) 1 ¼ x 4 Tank Legs and recommend oil lines exit from top of tank (4) 2 ST Elbows (2) 2 x 18 Black Nipples - Fill box and Vent set up Choose a location that is at least 10 ft from property lines and 5 ft from any public way Vent pipe, once through cover, must terminate at least 2 ft from any building opening Surface must be level and capable of supporting the cover and full oil tank A CEMENT SLAB IS SUGGESTED APPROX 78 x 36 CALL toll free 1(877) 4 TANKMATE for our suggested custom slab dimensions Do not install in areas which block an exit, could flood or might subject the cover to excessive physical abuse FOR PROPER FIT, TANK SHOULD BE INSTALLED NO FURTHER THAN 2 FROM HOUSE IMPORTANT: IF USING A 2 VENT ALARM - SET UP TANK ON ONLY 4 TANK LEGS IF USING A 1 ¼ VENT ALARM - SET UP TANK ON LEGS 6 OR LESS If existing tank is being used and the tank is on tank legs over 4 or 6 in length, the TANK STEP (sold separately) can be quickly installed to increase the height of the cover 8 and allow for a retrofit installation on a tank with up to 12 tank legs. Do not place damaged or leaking tanks in service Remove screws from Tank Mate and discard wood furring strips Drill out fill and vent holes with a saw larger then pipe for easy assembly - DRILL 1 BELOW PILOT HOLE 10

11 INSTALLATION STEPS 1. For Fill Pipe begin by inserting 2 STREET ELBOW to first or last tapping in tank 2. Pipe a second 2 STREET ELBOW to complete swing joint (ANGLE SWING JOINTS TOWARDS HOUSE OR BACK OF TANK) 3. Install 2 VENT ALARM in opposite end of tank. 4. Insert 2 STREET ELBOW to vent alarm and then add second 2 STEET ELBOW to complete swing joint 5. Attach one 2 x 18 Black nipple to Fill Street Elbow and then hook the Tank Mate onto it 6. Position cover and install fill box 7. Insert 2 x 18 Black nipple through drilled hole for vent pipe and thread to 2 street elbow 8. Install 2 Elbow and nipple then vent cap 9. For finishing steps open the accessory kit and install soffet vents and cosmetic screw covers ANGLE SWING JOINTS TOWARDS HOUSE SHOWN WITH OPTIONAL CONTAINMENT FOR OPTIONAL SITE HOLE USE 3 HOLE SAW AND DRILL HOLE 21 TO CENTER FROM BACK EDGE OF COVER. (INSTALL 3 SOFFET VENT INCLUDED IN ACCESSORY KIT.) OTIONAL VENT HOLE FOR TANK DRAIN (INSTALL 4 SOFFET VENT INCLUDED IN ACCESSORY KIT) DRILL 4 HOLE 16 FROM BACK EDGE OF COVER 11

Installation Instructions ACCESSORY KIT INCLUDES 1-3 VENT FOR TANK GUAGE SITE HOLE AND 1-4 VENT FOR TANK PLUG ACESS 9 SCREW CAPS USED WHEN COVER IS ATTACHED TO HOUSE OR TANKBACK FOR OPTIONAL SITE

12 Installation Instructions ACCESSORY KIT INCLUDES 1-3 VENT FOR TANK GUAGE SITE HOLE AND 1-4 VENT FOR TANK PLUG ACESS 9 SCREW CAPS USED WHEN COVER IS ATTACHED TO HOUSE OR TANKBACK FOR OPTIONAL SITE HOLE USE 3 HOLE SAW AND DRILL HOLE 21 TO CENTER FROM BACK EDGE OF COVER. (INSTALL 3 SOFFET VENT INCLUDED IN ACCESSORY KIT.) SHOWN WITH OPTIONAL CONTAINMENT OPTIONAL VENT HOLE FOR TANK DRAIN (INSTALL 4 SOFFET VENT INCLUDED IN ACCESSORY KIT) DRILL 4 HOLE 16 FROM BACK EDGE OF COVER 12

13 Installation Instructions 1. ASSEMBLE STEP ON SOFT MATERIAL OR GRASS TO AVOID SCRATCHING COVER ON STEP 3 LAY OUT PARTS 2. TOP EDGE LEFT SIDE LEAVE APROX: 2 OVERHANG CLIP MOULDING INTO POSITION ALONG TOP EDGE OF STEP 3. NOTE TAPE LOCATIONS FOR THE FINAL STEP, PLACE COVER ON ITS FACE (OSS SERIAL # DOWN) SOMEWHERE SOFT, IT WILL SCRATCH ATTACH STEP AND USE INCLUDED FOIL TAPE TO SECURE INTO PLACE. STAND THE COVER BACK UP INTO POSITON AND CONTINUE WITH TANK MATE INSTALLATION. TAPE HOLDS NO PURPOSE AFTER INSTALLATION COMPLETION 13

25 Gallon Containment for 275 Gallon Vertical Tanks NEW ADJUSTABLE FLAT STEEL PLATES Avoid any damages from tank or oil line leaks with TANK TRAY.

14 25 Gallon Containment for 275 Gallon Vertical Tanks NEW ADJUSTABLE FLAT STEEL PLATES Avoid any damages from tank or oil line leaks with TANK TRAY. To be used with all inside installations or out doors when used with our TANKMATE Custom Tank Cover. Easy to install with new or existing oil tanks. Made of High Density Polyethylene and aluminum stress supports

Installation Instructions BEFORE PLACING TANK IN TRAY 1. Install on cement floor similar flat surface. 2. Place the TANK TRAY in its final installation location. 3.

15 Installation Instructions BEFORE PLACING TANK IN TRAY 1. Install on cement floor similar flat surface. 2. Place the TANK TRAY in its final installation location. 3. To ensure proper fit, tank legs should be installed without circulator flanges WHEN PLACING TANK IN TRAY Move steel plates under tank legs WHEN INSTALLING TRAY UNDER TANK MATE 1. To allow for height of tray, use ½ shorter tank legs then suggested in TANK MATE installation instructions. 2. Leave 1 between the TANK TRAY and house. This will prevent water flowing down the side of the house to enter into the tray. 3. Optional: For water tight installation, silicone TANK MATE to house. 15

AVOID ENVIRONMENTAL DISASTERS AND EXPENSIVE OIL CLEANUP Oil Leak Detection Alarm Consider the confident solution you can offer your customer with

You are securing your customers confidence in oil heat and giving oil heat the safe image it deserves.

16 AVOID ENVIRONMENTAL DISASTERS AND EXPENSIVE OIL CLEANUP Oil Leak Detection Alarm Consider the confident solution you can offer your customer with a Tank Tray equipped with the Tank Alarm as part of the installation. You are securing your customers confidence in oil heat and giving oil heat the safe image it deserves. FEATURES: LOUD 85 db BUZZER SOUNDS FOR UP TO 3 DAYS INTERMITTEN CHIRP SIGNALS LOW BATTERY CONVENIENT SELF-TEST BUTTON OIL TANK LEG SOUNDING UNIT ALARM SWITCH Tank Tray Use with One Alarm Sensor Tank Pan Use with Two alarm sensors (Additional sensor sold separately) 16

RELEASE THE COVER FOR COMPLETE ACCESS TO TANK AND AVOID SCREWING THE COVER TO THE HOUSE Included

Complete Tank Mate Installation as per Tank Mate Installation Instructions and suggestions at bottom

Using a 7/16 Drill bit, drill a hole in the Tank Mate Flange approximately 3

Insert the looped end of the cable through the drilled hole and fasten the enclosed pin to secure the

Continue to place the stake in the ground until the cover is secure Follow the Tank Mate installation

17 TANK STAKE KIT New From Oil Storage Solutions USE THE NEW TANK STAKE KIT AND YOU CAN QUICK RELEASE THE COVER FOR COMPLETE ACCESS TO TANK AND AVOID SCREWING THE COVER TO THE HOUSE Included Parts: 2 Galvanized steel stakes: 2 Zinc coated pins * Parts Needed: 7/16 Drill Bit and a 1. Complete Tank Mate Installation as per Tank Mate Installation Instructions and suggestions at bottom of page. 2. Using a 7/16 Drill bit, drill a hole in the Tank Mate Flange approximately 3 From the bottom. 3. Insert approximately ¾ of the stake into the ground. 4. Insert the looped end of the cable through the drilled hole and fasten the enclosed pin to secure the cable to the cover. 5. Continue to place the stake in the ground until the cover is secure Follow the Tank Mate installation instructions except: Cover Swings Open Install both the Fill and Vent out of the same side of the cover. The Second hole is not pre-dimpled, so mark a pilot hole for your drill 6 further towards the back and on the same plane from the given dimple. To ensure that the cover will swing on both the fill and vent pipes, make both holes with a 3 hole saw. The installation will require the nipples described in the diagram below. If both pipes are brought out the same side of the cover, it is recommended that the cover is made secure by installing our Tank Mate Stake Kit. 30 INCH VENT NIPPLE 18 INCH FILL 6 INCH 17

18 LIMITED WARRANTY Oil Storage Solutions oil tank shed and spill containment product line CONSUMER INFORMATION / CERTIFICATE OF WARRANTY 1. LIMITED 12 YEAR WARRANTY ON ALL TANK MATE / TANK TUB PARTS Oil Storage Solutions hereby warrants the Tank Mate / Tank Tub shed when properly registered with our factory at the time of purchase (as set forth below) to be free from defects in material or workmanship to the original user for the first six (6) years of this warranty. Oil Storage Solutions will repair or, at its option, replace the component part under the conditions explained in paragraph 5, hereof. 2. ADDITIONAL LIMITED WARRANTY Oil Storage Solutions further warrants to the original user of the Tank Mate / Tank Tub, that upon expiration of the first six (6) years of this warranty as set forth above, we will furnish a replacement Tank Mate / Tank Tub upon payment by the original user of a percentage of the suggested retail price at the suggested retail price at time of replacement as set forth in the following schedule: Within 6th through 7th year 60% Within 8th through 9th year 70% Within 10th through 11th year 80% Within 12th year 90% 3. LIMITED 5 YEAR WARRANTY ON ALL TANK TRAY / TANK PAN / TANK STEP / TANK BACK PARTS Oil Storage Solutions hereby warrants the Tank Tray / Tank Pan / Tank Step / Tank Back products when properly registered with our factory at the time of purchase (as set forth below) to be free from defects in material or workmanship. Oil Storage Solutions will repair or, at its option, replace the component part under the conditions explained in paragraph 4, hereof. 4. LIMITED 2 YR WARRANTY ON TANK ALARM PARTS Oil Storage Solutions hereby warrants the Tank Alarm product when properly registered with our factory at the time of purchase (as set forth below) to be free from defects in material or workmanship. Oil Storage Solutions will repair or, at its option, replace the component part under the condition explained in paragraph 5, hereof. 5. EXCLUSIONS AND LIMITATIONS-OIL STORAGE SOLUTIONS SHALL NOT BE LIABLE FOR ANY SPECIAL, INDIRECT, INCIDENTAL OR CONSEQUENTIAL DAMAGES whether arising out of breach of warranty, breach of contract or otherwise. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the forgoing limitation or exclusion may not apply to you. ALL THE WARRANTIES IMPLIED BY STATE LAW, INCLUDING WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, ARE HEREBY EXPRESSLY LIMITED TO THE DURATION OF THE LIMITED 12 YEAR WARRANTY SET FORTH. Some states do not allow limitation on how long an implied warranty lasts, so the above limitation may not apply to you. 5. Continued. THIS WARRANTY IS NOT TRANSFERABLE AND SHALL APPLY ONLY IF THE OIL STORAGE SOLUTIONS MANUFACTURED PRODUCT, a) Is correctly installed to the installation instructions contained in the installation instructions provided with the units; and b) Was installed for the intended purpose as described in the installation instructions provided with the units. 6. SHIPPING ASSEMBLY INSTALLATION Any and all costs required to disassemble, remove, ship, reassemble and reinstall a Tank Mate / Tank Tub or part there of ART NOT COVERED under this warranty and shall be borne by original user. 7. THIS WARRANTY IS VOID AND DOES NOT APPLY TO OR LIMITED TO a) The failure or malfunction occurs on a component of the tank or tank fitting which is not solely manufactured by Oil Storage Solutions b) Discoloration of material c) The Material s paintability 8. GENERAL PROVISIONS The original user must notify Oil Storage Solutions 1432 Wantagh Ave. Wantagh, NY 11793, of the defect and or leak promptly after its discovery and within the warranty period in order to obtain service under this warranty. This notification must include the user s name, address and the serial number of the Tank Mate or Tank Tub and proof of purchase. If the original user cannot provide proof of purchase, the warranty shall begin from the date of manufacture as indicated by serial number. Any replacement under this Limited Warranty shall only carry a warranty for unexpired portion of the original warranty. In order to gain coverage under this warranty the consumer is required to fill out and mail the included warranty registration within thirty (30) days of purchase. THIS EXPRESS WARRANTY IS MADE IN LIEU OF ALL OTHER WARRANTIES, GUARANTEES, AGREEMENTS, AND SIMILAR OBILIGATION OF MANUFACTURER WITH RESPECT TO THE REPAIR OR REPLACEMENT OF ANY SAME OR SIMILAR PRODUCT. OIL STORAGE SOLUTIONS NEITHER ASSUMES NOR AUTHORIZES ANY OTHER PERSON TO ASSUME FOR IT AND OTHER LIABILITY IN CONNECTION WITH THE SALE OF ITS PRODUCT. Any and all descriptions, specifications, instructions, drawings, samples or models furnished to the original user do not constitute express warranties. This is our exclusive written warranty. It gives you specific legal rights, but you may also have other rights which very from state to state. 2004/

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FW-RA-LED Remote Multiplex Annunciator Panels

FW-RA-LED Remote Multiplex Annunciator Panels WIRING and INSTALLATION INSTRUCTION LNOTICE All information, documentation, and specifications contained in this manual are subject to change without prior