Drive or industry-specific package Solutions for hygienic production areas. Motors of the DAS series and ASEPTIC plus Drive Package

Size: px

Start display at page:

Download "Drive or industry-specific package Solutions for hygienic production areas. Motors of the DAS series and ASEPTIC plus Drive Package"

Adele Lane
6 years ago
Views:

$Drive Technology \ Drive Automation \ System$ package Solutions for hygienic production areas

1 Drive Technology \ Drive Automation \ System Integration \ Services Drive or industry-specific package Solutions for hygienic production areas Motors of the DAS series and ASEPTIC plus Drive Package

2 Drive or industry-specific package Hygienically clean and sterile Each end user is grateful to know that high demands are made concerning hygiene in all sensitive production areas.

That is particularly important for certain branches of industry, such as the beverage and food industry as well as the chemical and pharmaceutical industry.

The drive solutions used in such production areas have often seriously impaired the necessary cleaning processes of the production system.

2 2 Drive or industry-specific package Hygienically clean and sterile Each end user is grateful to know that high demands are made concerning hygiene in all sensitive production areas. That statement applies to employees as well as all machines and systems involved. This approach is the only way to ensure that contaminated food products, cosmetics or drugs do not enter the market. That is particularly important for certain branches of industry, such as the beverage and food industry as well as the chemical and pharmaceutical industry. Often, regulations stipulate a completely germ-free environment. The drive solutions used in such production areas have often seriously impaired the necessary cleaning processes of the production system. Standard motors often come equipped with cooling fins and fans in which dirt can accumulate and germs and bacteria may be distributed via air turbulences. It may also be impossible to remove the dirt completely due to poor accessibility of the drive components within the system. Another problem occurs if the drive components are not resistant to the aggressive cleansing agents and disinfectants: The surfaces may be damaged (such as paint damages) and it may not be possible to maintain the hygienic guidelines.

3 3 Ambient conditions Moisture Water jets Oil Cleaning agents Dirt Bacteria Chemicals Changes in temperature

4 4 Motors of the DAS series Always the right choice Drive engineering solutions from SEW-EURODRIVE do not only meet the operating requirements in the standard range but can also be used in the hygienic range if there is a need for resistance to aggressive cleansing agents and disinfectants. Optimum protection in all ambient conditions Solutions from SEW-EURODRIVE for standard production areas: Motors of the DAS series for drive solutions without fans and smooth surfaces Solutions from SEW-EURODRIVE for hygienic production areas: ASEPTIC plus drive package for extensive resistance to chemicals, cleansing agents and disinfectants and purification with clear water Motors of the DAS series Motors with degree of protection IP66 (brake motors IP65) Motor corrosion protection: KS internal coating OS1-4 surface protection coating Thermal classification F and TF in thermal classification F IS plug connector Additional protection measures: ASEPTIC plus drive package Motors with degree of protection IP69K (brake motors IP65) OS4 Surface protection coating Contour recesses with sprayed-on rubber Double oil seals (if technically feasible) at output made of Viton (FKM) Stainless steel breather valve Cable entry with screw plugs made of stainless steel Gear unit output shaft made of stainless steel as solid shaft, hollow shaft with key or TorqLOC for gear unit types: R17-97, F37-97, K37-97, S37-97 and W30 All retaining parts at the output shaft, such as screws, keys, shrink disc, etc., made of steel

5 5 Regardless wether operations in production, filling or packaging are involved, the flexible drive engineering from SEW-EURODRIVE offers the matching solution for every application in industry.

6 6 Motors of the DAS series Motors of the DAS series The motors of the DAS series are not equipped with fans, which prevents a distribution of germs by air circulations. They are available in three motor sizes of types DAS80, DAS90 and DAS100 that can be mounted directly to helical, parallel shaft helical, helical-bevel, helical-worm or SPIROPLAN gear units. The smooth surface of the motors of the DAS series makes for easy cleaning. This design prevents the accumulation of dirt and almost completely prevents the formation of germs or bacteria. Advantages of the DAS series Gearmotors from SEW-EURODRIVE also create the perfect conditions in your production system for the production and packaging of food and beverages as well as pharmaceutical products. Smooth surfaces: no dirt build-up No fans, pure convection cooling and no air turbulences Good protection against humidity Three motor sizes DAS80, DAS90 and DAS100 Motor power from kw in S1 continuous duty High degree of protection as standard Motor protection TF thermistor in thermal class F, TH optional Connection via integrated IS connector in high degree of protection (reliable four-bolt connection, high flexibility through star or delta connection in connector) resulting in low maintenance and service requirements Motor to be mounted directly on standard R, F, K, S and W gear units

7 Technical data S1=Continuous duty S3=Intermittent duty 60 % S3=Intermittent duty 40 % S3=Intermittent duty 25 % kw kw kw kw DAS80K4 0.25 0.3 0.37 0.

7 7 Technical data S1=Continuous duty S3=Intermittent duty 60 % S3=Intermittent duty 40 % S3=Intermittent duty 25 % kw kw kw kw DAS80K DAS80N DAS90S DAS90L DAS100M DAS100L Gearmotor with OS4 top coating

8 8 Surface protection and ASEPTIC plus drive package Optimum protection in any environment Overview of surface protection coatings from SEW-EURODRIVE Standard OS1 OS2 OS3 OS4 Z Description 1 x dip primer 1 x one-pack topcoat 1 x dip primer 1 x two-pack base coat 1 x two-component varnish 1 x dip primer 2 x two-pack base coat 1 x two-component varnish 1 x dip primer 2 x two-pack base coat 2 x two-component varnish 1 x dip primer 2 x two-component base coat 2 x two-component varnish Before coating: Surface recesses are sprayed with a rubber filling Structure of coats Standard depth 70 of layer approx. µm (NDFT)** Application Normal ambient conditions Relative humidity below 90 % Surface temperature up to 120 C Corrosion category C1* (negligible) 150 Low environmental pollution Relative air humidity max. 95 % Surface temperature up to 120 C Corrosion category C2* (low) 210 Medium environmental pollution Relative humidity up to 100 % Surface temperature up to 120 C Corrosion category C3* (moderate) 270 High environmental impact Relative humidity up to 100 % Surface temperature up to 120 C Corrosion category C4* (high) 320 Very high environmental impact Relative humidity up to 100 % Surface temperature up to 120 C Corrosion categories C5-I* (very high) Additional feature to OS1/2/3/4 to prevent accumulation of dirt and contour recesses prone to corrosion Dip primer Single-component varnish (water based) Two-component base coat (polyurethane) **according to DIN EN ISO **(NDFT = nominal dry film thickness) corresponds to DIN EN ISO Two-component base coat (epoxy combination) Two-component varnish (polyurethane)

9 The ASEPTIC plus drive package The ASEPTIC plus drive package for the gearmotor (DAS series) offers a high degree of protection against corrosion as well as aggressive cleansing agents and

9 9 The ASEPTIC plus drive package The ASEPTIC plus drive package for the gearmotor (DAS series) offers a high degree of protection against corrosion as well as aggressive cleansing agents and disinfectants. In addition to the highquality material used for bolts, oil seals and output shafts, the drives are completely protected by the OS4 surface protection coating. SEW-EURODRIVE had the resistance of the OS4 surface protection coating tested and certified for those cleansing agents and disinfectants customary in the different branches of industry. Such a coating meets the high requirements made on a hygienic environment. It also dramatically increases the service life of the operated drives and the availability of the entire system.

10 10 Cleansing and disinfection Drive engineering from SEW-EURODRIVE combined with cleansing agents and disinfectants from ECOLAB for optimum protection Compatibility test for cleansing agents made by ECOLAB Base: Steel or aluminum, coating system: OS4 This certificate is based on: documented test procedure according to material resistance defined product descriptions standardized cleaning procedure Test procedure: The testing cycle (1,500 cycles) simulates daily cleaning according to product-specific instructions for a time period of five (5) years. Evaluation takes place approximately seven (7) days after regeneration. Cleaning procedure (abridgement*) Pre-rinsing Foaming Pre-rinsing with water C Rinsing with low pressure. Rinsing from top to bottom in the direction of the drains Cleaning of the drains Foaming from top to bottom Concentration: % Use: daily (P3-topax 56, P3-topax 99 and P3-topactive 500 if required) Temperature: cold C Rinsing Contact time Rinsing with water C Rinsing from top to bottom with low pressure Contact time A contact time of min. is recommended * Summary, detailed cleansing schedule according to specification by ECOLAB

11 11 Product description of : Cleaning agents Product Major Decorative Changes in specifikation ingredients changes* protective properties* P3-topax 19 Alkaline foam Alkalis, surfactants, 1 0 cleansing agent complexing agents P3-topax 56 Acid foam Acids, surfactants, 4 0 cleansing agent inhibitors P3-topax 58 Acid foam cleansing Surfactants, 0 0 agent based on organic acids organic acids P3-topax 66 Alkaline foam Alkalis, active 2 0 cleansing agent and chlorine, surfactants disinfectant based on active chlorine P3-topax 68 Alkaline foam Alkalis, active 1 0 cleansing agent with chlorine, surfactants active chlorine (aluminum proof) P3- topax 99 Alkaline foam Base: salts, 3 0 disinfectant organic acids P3-topactive 200 Alkaline cleansing Alkalis, surfactants, 1 0 agent for operational complexing agents cleansing as TFC application P3-topactive 500 Alkaline cleansing Inorganic acids, 4 0 agent for operational surfactants cleansing as TFC application P3-oxonia Disinfectant for Base: 1 0 closed systems hydrogen peroxide P3-oxonia active Disinfectant for Base: 0 0 closed systems hydrogen peroxide, peracidic acid P3-topactive DES Foam and TFC Base: 0 0 capable disinfectant peracidic acid, surfactants P3-oxysan ZS Disinfectant for Base: 0 0 closed systems peroxide compounds * Evaluation of decorative changes (color, brightness) and changes in protective properties according to DIN EN ISO from 0 (no changes) to 5 (very severe changes)

Drive Technology \ Drive Automation \ System Integration \ Services * _0817* Inquiry Forms for Explosion-Proof Gearmotors

$Drive Technology \ Drive Automation \ System Integration \ Services * _0817* Inquiry Forms for Explosion-Proof Gearmotors$ Drive Technology \ Drive Automation \ System Integration \ Services *23511257_0817* Inquiry Forms for Explosion-Proof Gearmotors Edition 08/2017 23511257/EN SEW-EURODRIVE Driving the world Inquiry forms