product RANGE Filtration Technology ECOCLEAN Drying Technology Condensate Technology KONDRAIN KONTREC Rev 01_ EN

Transcription

1 product RANGE Filtration Technology ECOCLEAN Drying Technology ECOTROC Condensate Technology KONDRAIN KONTREC Rev 0_ EN

2 Compressed Air Management Quality classes according to ISO 873-:200 Solids/particles Class Max. particle count per m³ with a particle size of d [μm]* 0, d 0, 0, d,0,0 d,0 0 stricter requirements than Class (must be defined) Water Class pressure dew point 0 stricter requirements than Class (must be defined) -70 C 2-0 C 3-20 C +3 C +7 C +0 C Oil Class overall oil concentration (liquid, aerosol + gaseous) [mg/m³]* 0 stricter requirements than Class (must be defined) 0,0 2 0, 3,0,0 X >,0 *under reference conditions 20 C, bar(a), 0% air humidity Compressor F-WS Products FPF F-WS Water separators F-FF Fine filters F-SMA/MFO Microfilters F-DSF/DMF Dust filters F-CA Activated carbon filters F-HC Hopkalit catridge filters FPF Process filters ATK Adsorption dryers ATC Oil vapour adsorbers KTC Refrigeration dryers MT Membrane dryers ATT Adsorption dryers for industrial breathing air ATM Adsorption dryers for medical breathing air GEN 2 Nitrogen generator GEO 2 Oxygen generator ATM F-SMA F-MFO F-CA F-HC F-SMA ATC KTN F-SMA F-MFO 2

3 Particles Water & moisture Overall oil Germs ATC Clean room systems on request FPF F-SMA F-DMF Dairy industry Brewing industry Food industry Breathing air Pharmaceutical industry -2-3 Chip manufacture Optics Process air Laboratory air -2-3 F-MFO F-SMA ATK F-DMF ATC FPF General application exposed to frost risk Ultra-fine pressure regulator F-SMA F-DMF Food industry packaging Chemical industry Pharmaceutical industry -2 ATC Clean room systems on request F-FF KTN F-SMA F-DMF Extra-clean conveying air -2 F-SMA F-CA Photo labs Web machines -2 F-SMA FLV-CA Powder coating -2 F-MFO General factory air Sandblasting with quality requirement 2 2 F-MFO Grit-blasting without quality requirement 2 > 2 MT Plus Instrument air CNC systems Laser applications Medical air confoming GEN 2 to Pharmacopée Européenne Industrial breathing air conforming to EN F-MFO F-SMA F-SMA F-MFO Laser applications Oil and Gas Industry Pharmaceuticals purity of up to.0.0 ppm (residual oxygen) GEO 2 F-SMA F-MFO Medical Food Industry Water treatment Purity of up to 99,% 3

4 KSI ProDUCT RANGE ECOCLEAN Compressed Air Filters ECOCLEAN Filter Elements and Cartridges 7 ECOTROC ATK ATO Heatless Regeneration Adsorption Dryers ECOTROC ATC Activated Carbon Adsorbers 8 9 ECOTROC AT The Advantages at a Glance ECOTROCONOMY ECOMATIC Control Systems 0 ECOTROC ATK-HP ATC-HP High Pressure Adsorption Dryers ECOTROC ATW-V ATW-VG Heat-Regenerated Adsorption Dryers 2 3 ECOTROC ATM ATT Medical and Industrial Breathing Air GEN2 & GEO2 Nitrogen and Oxygen Generators

5 Gezeichnet Kontrolliert Datum 2 Norm KSI Filtertechnik GmbH Am Siemensring - D-7877 Willich Tel: Fax: mail@ksi.eu- Schutzwerk nach DIN ISO Maflstab: 0 Datum Gezeichnet Kontrolliert Norm Name R.chourriba A.Oguz KSI Filtertechnik GmbH Am Siemensring - D-7877 Willich Tel: Fax: mail@ksi.eu- Schutzwerk nach DIN ISO 0 Benennung: Zeichnungsnummer: F F Austritt G /2" Eintritt G /2" E H H E 90 G 2700 G F DUOTROC KSI SYSTEMS Combination of Refrigeration C E and Adsorption Dryer D 209 Eintritt G" Austritt G" 300 Schwerpunkt 3 KSI SYSTEMS Combination Installation F E D C D D B 00 B A C B C siehe Blatt Chourriba B Siehe Blatt C Chourriba A diverse Änderungen Chourriba Rev. Änderung Datum Name Revisionsverlauf Maßstab: Gewicht: 73,7 kg : 3 Name rchourriba Peters Benennung: Duotroc (Messetrockner) B A 7 ECOTROC MT Membrane Dryers 8 A ECOTROC 7 KTN Refrigeration Dryers 3 3 Zeichnungsnummer: Rev. ƒnderung Datum Name Revisionsverlauf KSI_Z_ C Gewicht: - 2 : 2 BG-MT KSI_Z_MT_ A A A KONDRAIN Condensate Drains KONTREC Oil-Water-Separators ECOCLEAN AFe Alternative Filter Elements for other Manufacturers Compressed Air Filters KONtrec AKF Alternative Activated Carbon Filters for other Manufacturers Oil-Water-Separators 2 2 ECOCOMP Alternative Filters for Compressors and Vacuum Pumps ECOSERV Service and Spare Parts 2 27

6 Compressed Air Filtration ECOCLEAN ECOCLEAN compressed air filters meet the strictest quality requirements and are very economical in purchase price, operation and maintenance. The housing is made of aluminium cast, with an anti-corrosion protective coating on both the inside and outside and an additional powder coating on the outside. Further features are: optimized flow though: 7% less flow resistance due to the arched compressed air inlet prevention of corrosion and bacteria growth tie-rod fixes the filter element safely quick and comfortable maintenance by hexagonal head at the bottom of the filter housing tested quality: 00% leakage test of each ECOCLEAN filter standard equipped with automatic condensate drain Other Filter Types Cartridge Filters Activated carbon cartridge Molecular sieve cartridge Catalyst cartridge Flanged Filters up to.200 m³/h, DN 200 Flanged Water Separators up to 8.00 m³/h, DN 0 Water Separators up to.900 m³/h, 3 High-Pressure FIlters 0 bar 30 bar Medical Sterile Filters Up to.00m³/h, 2 /2 Stainless Steel Filters Sterile stainless steel filters and process filters Vacuum Filters Vacuum pump protection filters Vacuum pump exhaust filters Vacuum Filters Medical vacuum filters Options and Accessories Level-regulated condensate drain Wall mount including filter connection set Differential pressure indicator (also for vacuum) Standard Product Range Threaded filters types: F2 with 3 m³/h and / connection to F90 with.900 m³/h and 3 connection Flanged filters Higher capacities available upon request. Volt-free digital differential pressure manometer Moisture indicator types: FF080-0 with.00 m³/h and DN80 connection to FF with.200 m³/h and DN 200 connection Oil indicator

7 Compressed Air Filter Elements ECOCLEAN KSI s ECOCLEAN high-performance filter elements provide the perfect combination of operational safety and cost effectiveness. up to % less differential pressure by the constructional structure of the support frames on the inside and outside of the filter elements maximum filtration surface due to the optimized winding -> for maximum depth filtration special component adhesive sticks the end caps securely plastic end caps prevent from corrosion ( blooming ) and bacteria formation drainage layer made of special vlies stabilizes the filter medium and protects against swelling and cracking high-performance filter vlies provides chemical, mechanical and thermal durability (up to 20 C) and is technically silicone-free volume of filter depth provides maximum dirt holding capacity at maximum filtration grades via Filtertiefenvolumenkapazität Specifications Separation Efficiency Element type VF2 FF MFO MF SMA CA Particle filtration 2 microns microns micron 0, microns 0,0 microns - max. residual oil at 20 C 0 mg/m 3 mg/m 3 0, mg/m 3 0, mg/m 3 0,0 mg/m 3 0,003 mg/m 3 max. temperature 20 C 20 C 20 C 20 C 20 C (0 C recom.) 30 C max. operating pressure F2 - F70: bar ü I F90: 2 bar ü Compressed air quality with ECOCLEAN filter elements according to ISO 873.* Element type SMA MF MFO FF VF2 CA max. particle Ø [micron] Purity class max. residual oil [mg/m 3 ] *ECOCLEAN high-performance filter elements exceed requirements of ISO 873. Element CA Activated Carbon Element SMA For KSI Filter Housings: CAK Activated carbon cartridges MSK Molecular sieve cartridges HC catalyst cartridges Maximum concentration of activated carbon powder (0.0 mm diameter) in bound fabric Cutaway of a high-performance filter element: filter depth volume All advantages of ECOCLEAN filter elements are available not only when used in an ECOCLEAN compressed air filter but also with almost all the other filter housings on the market. A list of alternative filter elements is provided on page 2 7

8 Heatless Regeneration Adsorption Dryer ECOTROC ATK ATO ECOTROC AT adsorption dryers provide high reliability at an economic operation. The features are: large pipe sizes inside the adsoprtion dryer, large diameters of valves and silencers highly-hygroscopic desiccant ensures stable pressure dew points of -20 C to -70 C (-0 C as standard) shuttle valves work completely without electric controls standardized exhaust valves of brand manufacturers ensure operating safety microprocessor control ensures an economical and material gentle 0-minute cycle integrated compressor synchronizing circuit as standard flow-optimized components such as ECOTROC compressed air filters, large pipings in the dryer and large dimensioned valves and silencers Adsorption Dryer ATK-APN Adsorption Dryer ATK Adsorption Dryer ATK Capacity up to 0 m 3 /h Capacity up to.200 m 3 /h Capacity up to 3.00 m 3 /h System Solution Adsorption Dryer ATO-APN Adsorption Dryer ATO Capacity up to 0 m 3 /h Capacity up to.200 m 3 /h Residual oil: < 0,003 mg/m 3 at 20 C ECOTROC ATK-APN ATK ATO-APN ATO High-performance Adsorption Dryers including: Pre-filter ECOCLEAN SMA (up to.200 m 3 /h) Post-filter ECOCLEAN DMF (up to.200 m 3 /h) ECOMATIC electronic control system including compressor synchronizing circuit Volume flow: up to 3.00 m 3 /h* Pressure dew point performance: -20 C to -70 C Maximum pressure: bar g (all types) ATO-APN and ATO: product lines Residual oil content: < 0,003 mg/m 3 at 20 C Volume flow output: up to.200 m 3 /h* * relative to bar (abs.) 20 C at 7 bar g above operating pressure Standard Product Range Heatless Regeneration Adsorption Dryer ATK-APN: 9 types from m³/h to 0 m³/h ATK: types from 0 m³/h to 3.00 m³/h ATO-APN: 9 types from m³/h to 0 m³/h ATO: 9 types from 0 m³/h to.200 m³/h 8 Higher capacities available upon request.

9 Activated Carbon Adsorbers ECOTROC ATC For processes requiring maximum process safety, the activated carbon adsorption is a proven solution. Features of the KSI ECOTROC ATC-APN and ATC are: optimal adsorption of oil vapour (hydrocarbons) High-active activated carbon for air and gases provides maximum efficiency optimized use of the entire activated carbon bed residual oil content up to a max. 0,003 mg/m 3 oil indicator for checking the saturation level, standard for models ATC and higher easy accessibility for uncomplicated and quick service 8,000 hours of activated carbon service life* * The service life of the activated carbon depends on its quality and relative humidity and of the compressor type. Activated Carbon Adsorber ATC-APN Activated Carbon Adsorber ATC Activated Carbon Adsorber ATC Capacity up to 0 m 3 /h Capacity up to.200 m 3 /h Capacity up to 3.00 m 3 /h ECOTROC ATC-APN ATC Activated Carbon Adsorber including: Post-filter ECOCLEAN MFO (up to.200 m 3 /h) Volume flow: up to 3.00 m 3 /h* Maximum pressure: bar g (all types) Residual oil content up to: < 0,003 mg/m 3 at 20 C * relative to bar (abs.) 20 C at 7 bar g above operating pressure ECOTROC ATC are available for higher volume flows upon request. Standard Product Range Activated Carbon Adsorbers ATC-APN: 9 types from m³/h to 0 m³/h ATC: types from 0 m³/h to 3.00 m³/h Higher capacities available upon request. 9

10 The Advantages at a Glance ECOTROC AT Operational reliability Large dimensioned silencers avoid increase of the differential pressure. Two (ATK-APN) or three (ATK) large dimensioned silencers provide further safety by eliminating the risk of any discharge of desiccant dust to the atmosphere. The exclusive use of quality desiccants from well-known manufacturers guarantees reliability. Pre- and post-filter (standard for models ATK 0 and higher) bring system reliability. Exclusive use of high-quality desiccants. Service-friendly in the interest of the specialist company The desiccant is changed via filler and drain ports in all ECOTROC AT models. No more awkward and time-consuming dismantling of the head and foot plates in the AT-APN compact series! At the ATK series, just rease two screws to remove the complete pipeline bridges. No more working directly at the already installed dryer. Simple and clear structured service packages simplify planning and implementation. The maintenance component kit for the ECOTROC ATK-APN compact series consists of two Bürkert valves, two silencers, two pressure gauges, a set of replacement pistons, a set of o-rings and screws. The component kit for of the ECOTROC ATK series up to ATK 0 for maintenance work after two years consists of two Bürkert blow-out valves, three silencers, two pressure gauges, a set of replacement pistons, o-rings and screws. Large-dimensioned silencers on all ATK and ATK-APN models Filling ports on all ATK and ATK-APN models No dismantling of the plates and profiles is required for any of the AT-APN! Features Regeneration gas recirculation is a standard design feature of all ATK dryers (excepted are ATO models, those with a downstream oil vapour adsorber, or if an oil vapour adsorber is used between the ATK and storage tank). The symmetric arrangement of the piping and components facilitates an assembly that is adapted to the room conditions (for example placing the piping and the pre- and post-filter on the backside of the dryer). Trouble-free installation due to delivery of units ready for connection (plug & play). Lifting lugs are provided on all vessels of the ATK series for easier handling and installation. The internal piping of the ATK-series, from ATK to ATK 0, is completely manufactured in stainless steel. Robust and solid construction of all models of the ECOTROC ATK and ATK-APN series. Easy floor mountin by predrilled holes in the base frame. ATK-APN to ATK-APN 3 models can also be prepared for wall mounting, if requested. Pipeline bridges can easily be removed if service is required Lifting lugs and filling ports provided on all vessels 0 KSI service package for the two-year maintenance intervals of an ATK-APN

11 The Controls ECOTROCONOMY ECOMATIC Dew Point Controls with Intelligent Functions A clear plus in reliability and energy savings ECOTROCONOMY-Comfort (ET-C) available as for the entire ECOCTROC AT series all ECOCTROC AT dryers can easily be upgraded (even older models and models from other manufacturers) dew point measurement and display up to -00 C demand-oriented regeneration control by measuring the operational conditions integrated load change counter (makes vessel inspections at a later time possible ) saves the operating parameters in combination with date and time (still available after after power failure) password protection on all levels (can be modified) connection for optical and acoustic signals (flashing light, horn etc.) automatic service indicator service interval display, adjustable intervals potential-free alarm output interface for data output to PC/software ECOTROCONOMY Comfort: ET-C ECOTROCONOMY-Premium (ET-P) Functions like ET-C, plus: Pressure measurement at the dryer inlet and indication on the control display Temperature measurement at the dryer inlet and indicator in the control display Safety shutdown in case of divergence from specified values is possible ECOTROCONOMY Premium: ET-P Control with Fixed Cycle Times ECOMATIC Standard scope of supply with all ECOTROC AT (heatless) Display of the adsorption / regeneration cycle Fully electronic microprocessor Energy-saving compressor synchronizing circuit adjustable cycle times (selectable) Status display and potential-free alarm signal for service requirements 2 V optional ECOMATIC

12 High-pressure Adsorption Dryers and Activated Carbon Adsorbers ECOTROC ATK-HP ATC-HP Highest competence in engineering and KSI-quality Made in Germany guarantee secure and reliable compressed air treatment from standard range up of 0 bar up to 30 bar. The ECOTROC ATK-HP series is based on the worldwide well-known series of ECOTROC ATK adsoprtion dryers. The high-pressure models benefit from the long-term experiences taken ATK models. High-pressure components designed for highest industrial requirements, make the ATK-HP dryers a safe and solid system solution, convincing by its KSI-like and attractive price-performance-ratio. The ECOTROC AT-HP Plus Effect the deal in price-performance-ratio + solid design + Compression ring connections compression ring connections + Compression ring connections low-maintenance fittings + solid and torsion-resistant engineering and realisation + high-class components => long durability and service life + smart controls => comfortable usage + maintenance-friendly => low maintenance costs + compressor synchronisation control as standard Options ATK-HP ATC-HP ATO-HP Heatless regeneration high-pressure adsorption dryers High-pressure activated carbon adsorbers Heatless regeneration high-pressure adsorption dryers with activated carbon adsorber designed for the following pressure classes and flow rates: 0 bar 0 28 m 3 /h 00 bar m 3 /h 20 bar m 3 /h 30 bar 2 2 m 3 /h Higher capacities and pressure levels on request. Standard Product Range High-Pressure Adsorption Dryers and Activated Carbon Adsorbers ATK-HP ATC-HP ATO-HP: 0 bar: 7 types from 0 m³/h to 0 m³/h 00 bar: types from 0 m³/h to 3 m³/h 20 bar: types from 0 m³/h to 0 m³/h 30 bar: types from 0 m³/h to 0 m³/h 2

13 Zero Purge no loss of purging air Heat and Vacuum Regenerated Adsorption Dryers ECOTROC ATW-V ATW-VG ECOTROC ATW-V/-VG sets standards by operating entirely free of purging air, in combination with a low regeneration temperature based on vacuum technology. In addition, it has a user-friendly and extensive control. The adorption dryer in complete convinces with optimum efficiency and top quality compressed air and compressed gas with constant supply at the highest level. The System Regeneration by heated ambient air in parallel flow to adsorption (ATW-V) or counter-flow to adsorption (ATW-VG) Cooling by ambient air in parallel flow to adsorption No need for purge air Zero Purge For maximum requirements even in critical environment The ECOTROC ATW-V/-VG Plus Effect high-end mechanical engineering => high reserve capacities & safety + linear dew points => constant compressed air quality + intelligent process solutions => low energy costs + powerful, long-living desiccant => constant and high compressed air quality + user-friendly design => easy maintenance + brand-name components => simplified maintenance & high operational reliability + modular design => high price efficiency + optional dew point control => provides more security and saves energy + special designs on request; i.e. made of stainless steel or with design approvals + even suitable for applications in critical environments + intelligent control => plus process safety & linear dew point + lower energy costs, gained by switching system or loop cooler, on request + alternative powers such as hot steam optional => + energy efficiency + thermal isolation of vessels on request The Service Advantages vacuum blower at the height of workbench heater at comfortable working height low-maintenance plug valves special service kits for each dryer use of standardized parts; no special tools required controls are easy to use; simple menu guidance system Touch-Screen EDC Steuerung Touch-Screen EDC Control (based on Siemens S7) touchscreen for maximum user-friendliness intuitive menu guidance text messages provide quick and clear status information Optionally available TPS dewpoint control with dewpoint sensor Standard Product Range Heat and Vacuum Regenereted Adsorption Dryers ATW-V and ATW-VG: each 3 types from 2 m³/h up to.20 m³/h. Higher capacities available on request. 3

14 Medical and Industrial Breathing Air ECOTROC ATM ATT Operational safety, air purity and reliability are most important when health and healthcare are in focus. The ECOTROC ATM and ATT series fulfill the strong requirements for medical and technical breathing air while convincing with their very good price-performance-ratio. The KSI provides cleanest breathing air in a high-end system solution, according to following regulations and limit values: ECOTROC ATM (for medical breathing air): Pharmacopée Européenne ECOTROC ATT (for technical breathing air): EN 202 BS 27 ANSI/CGA AS 7 Medical breathing air Adsorption dryers ATM-APN and ATM ECOTROC ATM-APN ATM Medical compressed air processing including: pre-filter combination ECOCLEAN MFO / ECOCLEAN SMA ECOMATIC electric control including compressor synchronizing control (option: dew point control) ECOCLEAN CA activated carbon filter ECOCLEAN HC catalyst filter post-flter ECOCLEAN SMA (option: ECOCLEAN SE sterile filter) Volume flow output: up to 732 m 3 /h* Pessure dew point: -0 C Max. pressure: bar g (all types) * relative to bar (abs.) 20 C at 9 bar g above operating pressure Technical breathing air Adsorption dryers ATT-APN and ATT ECOTROC ATT-APN ATT Industrial compressed air processing including: ECOCLEAN SMA pre-filter ECOMATIC electric control system including compressor synchronizing control (dewpoint control optional) Activated carbon filter ECOCLEAN CA Catalyst filter ECOCLEAN HC post filter ECOCLEAN SMA (optional ECOCLEAN SE sterile filter) Volume flow output: up to 00 m 3 /h* Pressure dew point: -0 C Max. pressure: bar g (all types) * relative to bar (abs.) 20 C at 7 bar above operating pressure ATM-APN: 9 types from m³/h to 3 m³/h ATT-APN: 9 types from m³/h to 0 m³/h ATM: types from 83 m³/h to 732 m³/h ATT: types from 0 m³/h to 00 m³/h Higher capacities available upon request.

15 Nitrogen and Oxygen Generators GEn2 & GEo2 During pressure swing adsoprtion nitrogen molecules are separated vom oxygen molecules. Pure nitrogen (GEN2) or pure oxygen (GEO2) ist now to be used in various applications. Both series are available as Comfort and Premium type. Optionally we offer a consumption-based and energyoptimized supply of nitrogen in a purity of up to.0 /.0 ppm (residual oxygen) and quantities 0, Nm³/h. For some applications, we provide the nitrogen supply in membrane technology. Two types (0, Nm³/h - 2,3 Nm³/h with purities up to 99, %, and the industrial design with a capacity of m³/h Nm³/h and purities up to 99 %) complete the product range. GEN2 Comfort and GEO2 Comfort plug and Play - simple and constant nitrogen (GEN2) / oxygen (GEO2) supply continuous measurement of nitrogen (GEN2) / oxygen (GEO2) purity low-maintenance and compact design option: inlet and outlet filtration possible nitrogen supply in a purity of up to.0 / 00 ppm (residual oxygen), capacity 0,9 to 0 Nm 3 /h (GEN2) possible oxygen supply in a purity of up to 93 %, capacity 0, - 2,9 Nm 3 /h (GEO2) GEN2 Premium and GEO2 Premium multilingual touch-control-panel, remote control via tablet computer and PC, long-term data storage as standard inlet and outlet filtration equipment as standard, automatic restart in medical applications (GEO2) all measured values are recorded in the user-friendly touch-control-panel and can be exported to any system the effectivity of the new technology promises savings from the very first minute low-maintenance valve technology and compact design are further benefits in addition to the constant availability of high-purity nitrogen (GEN2) or oxygen(geo2) Options: measured values: flow, pressure dew point, inlet pressure, temperature, (CO, CO 2 only GEO2) interfaces: Modbus, Profibus, GSM, VMC availability: redundant, load change control, modular extension, recipe control high-pressure: up to 300 bar, system control delivery as hooded version in modern design possible nitrogen supply in a purity of up to.0 /.0 ppm (residual oxygen), capacity 0, Nm 3 /h (GEN2) oxygen supply in a purity of up to 99, %, capacity 0, Nm 3 /h (GEO2) Quality, Certificates and Available Versions ISO 38:2003 & ISO 0083:2008. TÜV CERT ASME. ATEX. GERMANISCHER LLOYD. Bureau Veritas. BRITISH STANDARD. TÜV CERT. Lloyd s Register

16 Gezeichnet Kontrolliert Norm. Datum Name R.Chourriba Lenke D Combination of Refirgeration and Adsorption Dryer DUOTROC KSI SYstems Schwerpunkt By introducing DUOTROC and the new service initiative KSI SYSTEMS the KSI company takes the cooperation with the C retail partners to a completely new and higher level. KSI manages this in two ways: First of all they meet the customers specifications by a very close and precise interplay at the stage of technical configuration and engineering. The engineering department puts the specialist retailers in the good position to offer technical security and reliability. B Second, the speacilist retailers are from now on able to offer more complex solutions of processing compressed air. These combinations of processing with measurement and control technologies are delivered as plug & play units, already assembled on a steel frame or in a container A The Example: DUOTROC as a Clever Combination of Refrigeration 8 and Adsorption 7 Dryer Austritt G /2" The DUOTROC is just one example standing for a variety of possibilities, that Eintritt G /2" can be summarised F under the same headline: KSI SYSTEMS. This special case F 3 deals with a combination of an ECOTROC ATK adsorption dryer with an ECO- TROC KTN refrigeration dryer as well as the superior control and measurement technology. Austritt G /2" Eintritt G /2" E The DUOTROC Advantages: E 90 The temperature sensor sends a signal to to the control, which puts either the adsoprtion dryer or the refrigeration dryer into operation; it depends on the weather conditions. The control monitors all functions and provides the relevant data for running the unit. This includes temperature, pressure difference, the dew point as D well as information about certain failures 300 or dates for maintenance in the future. Schwerpunkt All parts of the DUOTROC are already built-in safely and solidly and mounted 3 on a steel frame. The many components form a solid, connected unit. Ready for plug & play. Schwerpunkt mass centre D C 3 2 D D C C C B B B 99 B C B A Rev. A A R & I Schema Duotroc KSI_Z_ A A A3 C 00 siehe Blatt Chourriba B Siehe Blatt Chourriba A diverse Änderungen Chourriba Rev. Änderung Datum Name Revisionsverlauf Maßstab: Gewicht: 73,7 kg : 3 3 Datum Name Gezeichnet rchourriba Kontrolliert Peters Benennung: Duotroc (Messetrockner) Datum Gezeichnet Kontrolliert Norm KSI Am D- Tel: Fax mail Schutzwerk nach DIN

17 Kontrolliert Gezeichnet Kontrolliert F E D Combined Installations KSI SYstems The KSI company sets standards in cooperation with specialist retailers an service technicians with the new service initiative KSI SYSTEMS. It provides ready-assembled and built-in system solutions for many various applications. That makes the work much easier for, because the retailers C and service technicians get special-designed and high-quality solutiuons. No more difficult, time-consuming ordering of single parts, no assembly in the own and small garage, no more tests 8 7 of single components and complete installations. KSI will do that for you. F 8 Example : Membrane Dryers + Sterile Filter 7 Most important components: Maflstab: : MT3000 membrane with purge air stop Datum Name Gezeichnet R.chourriba A.Oguz Norm FES080 sterile filter KSI Filtertechnik GmbH Am Siemensring - D-7877 Willich Tel: Eintritt Fax: mail@ksi.eu- FPF080 process filter G2 Schutzwerk nach DIN ISO temperature control inlet dew point control Austritt G2inlet / outlet connections for vaporisation of the sterile filter inlet and outlet fittings automatical regulated pressure control inlet and outlet SPS sontrol Rev. ƒnderung Datum Name Revisionsverlauf - Gewicht: Benennung: BG-MT Zeichnungsnummer: KSI_Z_MT_ B A A 3 E D C B Austritt G2 Eintritt G2 F E 73 D Austritt G2 987 Application: special solution for post-drying in medical 200 technology 8 A C Austritt G Example 2: Air Filter + Pressure Controler Most important components: Applications: GTF0SMA filter 0,0µ in paint-spray-lines GTF0CA activated carbon filter road / tunnel construction pressure controler mobile applications with (optional) compressed air heater industrial breathing air quadruple distributor with quick-clutch Example 3: Adsorption Dryers ATK + ATC, Compressed Air Filter, Oil-Water-Separator Most important Datum Name components: Hanno MP Prüfstand Norm A GTF0SMA pre-filter 0,0µ, with level-controlled condensate drain 07V09-00 A2 ATK90 Adsorption Dryer 3 2 GTF0DMF post-filter ATC90 oil vapour adsorber GTF0DMF post-filter KON-C oil-water-separator residual oil control / measurement technology SPS control / optional controls WK 00 L air vessel Applications: special design for mobile applications B 7

18 KSI the Strong Partner for the Specialist Retailers Engineering, Design, Manufacturing For more than 20 years KSI Filtertechnik is a strong and reliable partner for the specialist retailers: We develop, design and produce intelligent system solutions in premium quality. Our core business includes three product branches: ECOCLEAN Filtration Technology ECOTROC Adsorption Technology KONDRAIN & KONTREC Condensate Management Since October of 20, our headquarter is located in Willich in the Lower Rhine region, next to Duesseldorf and its international airport. At this site our design engineers, technicians and mechanics develop the complete product range, create the 3D-engineering, prepare the technical drawings, built and test prototypes, do the final assembly of our products carefully, control the quality of our goods and do the documentation. Everything in accordance to EN ISO 900. The KSI is well-positioned, also in international ways. Four international sales agencies as well as the KSI-owned factories in the Czech Republic and in England, where important components of the product range are produced, take care for that. Always in the focus: the high quality of our goods, and the availability of the products for our partners. KSI in brief: The KSI Filtertechnik GmbH, owner-operated since its foundation in 99, has got a lot of strengths. And it follows some principles, all the same for specialist retailers, service companies and suppliers. + Being loyal to retailers means, that KSI cooperates only with specialist retailers and service companies. + Everything downstream of the compressor the shortest and most striking summary of our extensive product range. + We live customer orientation and flexibility. We create sales concepts in cooperation with our partners and install training sessions, optionally at our partners headquarter or in our training rooms in Willich. + We are manufacturers! At our plants in England, Czech Republic and in Willich. + Customizing and Private Label: We provide our filters and adsoprtion dryers also in customer s favourite colours in addition you can get your own product labels with the your company logo, your item numbers and product names. + Availability: We achieve a quick availability of our huge amount of products by large warehousing facilities and clever logistics. + Tested quality: Many certificates prove the high quality of our products and services. 8

19 Individual colours and customer s labels Our products in customer s favourite colours, marked with logo and item information We provide our products in various colours and marked with logo, item numbers and item information. These colours are available continously. Special colours are available on request! Label and logo are sticked to the product. In addition, a label with logo on the package shows more item information and the item number. Our Production Facilities KSI Filtertechnik GmbH, Willich Germany design and engineering assembly adsorption dryers/compressed air filters final product control Headquarter KSI Filtertechnik GmbH D-7877 Willich Foundation April 99 Owner Cremers Krebs GbR Managing Director Holger Krebs Number of Employees 0 (business group) KSI Technologies Ltd., Norwich Great Britain manufacturing filter elements manufacturing special filters test laboratory filter elements Turnover Subsidiary Companies 2 Mio Euro (business group) KSI Technologies Ltd., GB KSI Filtertechnik s.r.o., Rymarov Czech Republic manufacturing dryer parts tank construction activated carbon filters for oil-water-separators KSI Filtertechnik s.r.o., CZ KSI Benelux B.V., NL 9

20 Membrane Dryer ECOTROC MT ECOTROC MT is the most compact KSI solution for drying compressed air suitable to specific requirements. Membrane dryers do not require electric power and are almost entirely maintenance-free. In addition they only dry the compressed air when really needed. The compact design makes them appropriate for mobile use as well as for stationary applications at the point of use. Further features of ECOTROC MT are: easy & quick installation very cost-effective concept for lower volume flows no condensate drainage necessary no reduction of oxygen concentration also for explosion-proof areas no electric power needed continuous operation possible mounting in any direction Suitable for various required dew points The dew point at the outlet of the membrane dryer can be adapted to the operator s specific requirements. Dew point reduction Dew point reduction 20 C 32 C C 7 C Use of purge air 0% % 2% 29% ECOTROC MT PLUS Pre-filtration of 0,0 microns is mandatory! The ECOTROC MT Plus model is our system solution: It combines a membrane dryer with the mandatory pre-filter ECOCLEAN SMA and wall mount brackets. For vertical and horizontal installation. Applications: instrument air pneumatic controls laboratory air analysers ozone generators pneumatic precision instruments laser applications coating lines electric switch boxes and pipes packaging machines printing machines CNC installations robot technology electronics & telecommunications and many more Standard Product Range Membrane Dryers ECOTROC MT: 9 types: MT 0 with 0 l/min to MT 00 with l/min ECOTROC MT Plus: 9 types: MT 0 with 0 l/min to MT 00 with l/min 20 Higher capacities available upon request.

21 Refrigeration Dryer ECOTROC KTN The new ECOTROC KTN refrigeration dryer series convices with its solid design, high capacity and reliability. The newly integrated control makes processing of compressed air more efficient and safe. High-quality components and the new heat exchanger ensure economic efficiency and long lifetime of the units. The result: a powerful and solid refrigeration dryer. Features and Advantages: hotgas bypass (standard for models KTN 330 and higher) ensures a safe usage microprocessor control monitors the most important parts and the quality of the compresed air easy installation => inlet and outlet on the same level external connection for level-controlled condensate drain easy access to all parts => quick maintenance clever clip locks make the demounting of the side elements very easy => quick access to the interior parts of the KTN => quick maintenance and easy repair Microprocessor control monitors important parts displays maintenance dates controls dew point prevents from dangerous conditions (2 temperature sensors) interface for external alarm Control panel of microprocessor control Standard Product Range Refrigeration Dryers ECOTROC KTN: typen from KTN at m³/h up to KTN 800 at.800 m³/h Higher capacities available on request. 2

22 Condensate Drain KONDRAIN Due to physical conditions, significant quantities of compressor condensate always occur in compressed air systems. In addition to water (condensed moisture), condensate also contains dirt, fine dust, particles, oil and microbes. The condensate must be completely removed from the compressed air system. KONDRAIN electric condensate drains guarantee a secure draining. They prevent condensate from entering the system and protect downstream devices. The level-regulated condensate drains KONDRAIN N ensure economical condensate draining by preventing any unnecessary loss of compressed air during the draining process. KONDRAIN N level-controlled KONDRAIN KMT time-controlled Features: flexible connection, 90 rotatable => flexible installation very durable Viton membrane => more reliability and long service life maximum protection of the membrane and functions through integrated filter test button for functional tests at any time; can also be used for manual draining self-monitoring by using intelligent control additional protection by auto reset function status message in the case of alarm (except for N model) zero-voltage contact (except for N model) continuous performance level, ranging from 00% oil to 00% water just one service kit for the entire series Features: very easy to use solid design adjustable interval time clear evident opening interval manual discharge at any time via test button highest reliability also available for high-pressure applications: KONDRAIN KMT-HP for 0, 00 and 30 bar Standard Product Range Condensate Drains KONDRAIN N: types KONDRAIN N with 7. m³/min* to KONDRAIN N300 with 300 m³/min* KONDRAIN KMT: type KONDRAIN KMT with up to 0 m³/min* 22 * compressor delivery rate

23 Oil-Water-Separators KONTREC PREMIUM & COMFORT Discharging pollutetd condensate into the public sewer system violates law and regulations in most countries. KONTREC is a not only a small and reliable local treatment unit but the ideal and simple solution to generate water that can be safely discharged in accordance to local regulations (<20 mg/l residual oil content). geprüft Bauartzulassung Bauartzulassung geprüft The KONTREC Plus Effect +++ Invest less, achieve more KONTREC helps in many ways to + reduce costs that arise with proper disposal + discharge condensate in accordance to regulations + avoid energy costs + save space with its compact construction + minimize operating costs and effort + amortize the investment by a long service lifetime + protect the environment. Simple and Brilliant The physical properties of most compressor condensate allow cost effective treatment. Condensate consists primary of an oil-water-mixture and KONTREC separates the oil from water quick and reliable. The water (about 99%) can be discharged into the public sewer system after treatment by the KSI oil-water-separator. KONTREC separates synthetic oils and polyglycols as well as mineral oils. The special design and the use of high quality components makes KONTREC the right solution for all types of condensate. Options: Condensate distributor KONTREC KO-KVC Connection inlet: x ½ Connection inlet: 3 x ½ Condensate test kit KONTREC KO-TK For determining the correct special filter for particularly difficult condensate applications Multi-inlet KONTREC KO-ME Connection inlet: 3 x ½ KONTREC Premium: types: KON-P 2 with 2 m³/min* to KON-P 30 with 30 m³/min* KONTREC Comfort: 3 types: KON-C 3 with 3 m³/min* to KON-C with m³/min* * Compressor delivery rate 23

24 Alternative Filter Elements for other Manufacturers Compressed Air Filters ECOCLEAN AFe KSI produces all filter elements for compressed air filters and all alternative filter elements and cartridges in-house. This ensures complete control for safeguarding our certified KSI industrial equipment quality. The combination of operational safety and cost effectiveness forms the basis for all ECOCLEAN filters and for all high-performance filter elements. Simply the clever alternative! Our customers benefit from all the advantages of our ECOCLEAN filter elements not only when using ECOCLEAN compressed air filters! KSI s filter elements also fit to nearly all available filter housings of nearly all international manufacturers. A further important advantage: KSI offers these filter elements at the same quality as the competitors, but at up to 30% lower prices. Filter Elements Compatible to filter housing of other manufacturers (alternative filter elements) Alup Boge VA/MA/SA/AK / / V/F/A VA/MA/SA/AK 3/ 30/ Compair 982 Atlas Copco 2 30/ 0/ 79 DD/PD/QD CE (from 2002) A/B/C/D DD/PD/QD G 00G Deltech PFD Beko HFD FE CFD X2/X/X/XA/AC Catridges and Process Filter Elements Domnick Hunter K009 K20 PF/AO R/AA/AX/ACS K00 K00 PF/AO R/AA/ACS K00 K08 AC E00 E08 AC Ecoair EV/EF/ES/EA 0 0 Hiross Q/P/S/C MTA /000 /7090 P/M/S/A Ingersoll Rand E E300 AO R/AA/AC Kaeser E B/D/E/F/G OMI Almig 230/30/30/830 Q/P/H/C Schneider B0288 B029 B0308 B03 B038 B03 Sullair /3 38/3 Ultrafilter (Donaldson) FST 283 (from 2000) PE/FF/MF/SMF/AK V/ZN/XN/XXN/A 02/0 30/0 2/0 30/0 (90er) EFST2-EFST90 V /X/A ( ) V-PE/FF/MF/SMF/AK / 30/ (80er) Hankison E9/E7/E/E3/E (until 99) Zander V/Z/X/X/A/XP/ZP For competitor s filter housings: activated carbon, molecular sieve and catalyst cartridges process filter elements for housings of Zander, FST, Domnick Hunter and Donaldson (Ultrafilter) (cartridges for housings of other competitors on request) 2

25 Alternative Activated Carbon Filters for Oil-Water-Separators KONtrec AKF Since the company foundation in 99, KSI produces activated carbon filters for oil-water-separators according to highest quality standards. Each year more than 28,000 KSI high-performance filters are produced and sold worldwide. This is equal to 00 tons of finest activated carbon. KSI provides: process-induced high-performance => best adsorption highest adsorption capacity => maximum filter service life maximum cleaning safety => for waste water discharge conforming with local directives absolute dimensional accuracy due to quality control => maximum bypass safety -layer seam and tear resistant PE sleeve => filter strength and dimensional stability quick delivery, best quality, good price KONTREC activated carbon filters are available for the following manufacturers of equipment: OEM manufacturer Device model Device type Alup Aquamat Atlas Copco OSW Atlas Copco OSC 3-200* Beko Öwamat 2 3 R Boge Öwamat 2 3 R Boge Ökomat Domnik Hunter ES Domnik Hunter H2OIL-X Donaldson (Ultrafilter) ultrasep P 7, Donaldson (Ultrafilter) ultrasep SP 7, Donaldson (Ultrafilter) ultrasep AS-P N 0 N N 30 N 0 N 20 N 20 N Ecoair TS 3 0 Hankison HS Jorc Puro Enviro Puro Mini Puro Puro Midi Puro Grand Puro Xtender Kaeser Aquamat 2 3 R Kaeser WO I - II III VI Sabroe Divisor IE - IIE IIIE IVE Sabroe SAB Schneider Öwatec Schneider Öwatec (old series) Typ 0 Typ 0 Typ 7 Typ 20 Wortmann drukomat Wortmann drukosep Wortmann WO I - II III IV Zander ecosep S Zander WT Zander ecosep SL * Adsorption filters that match Atlas Copco OSC are supplied as a static (non-floating) element. 2

26 Alternative Filters for Compressors and Vacuum Pumps ECOCOMP Since 998 KSI quickly and reliably delivers filter and oil separators in OEM-quality for compressors. To make this possible, KSI uses a storage space of 2,00m 2 only for this one product group. The result: 9% of all orders leave our headquarters at the same day. All filter products are designed for maximum performance and are subject of systematic further development. Our product range includes more than 7000 original references you can find all of them in our price and product list. Features: process-depending best performance best materials, longest lifetime durable and solid industrial quality protects compressors, vacuum pumps and compressed air systems Oil Separator Cartridges, Air Filters and Oil Filters Available for the following manufacturers of compressors and vacuum pumps, or as a substitute for filters of other manufacturers: Abac Boge Fiac Mahle Rotorcomp Almig Busch Fleetguard Mann & Hummel Schneider Alup Ceccato Flottmann Mark Sullair Atlas Copco Compair/Demag Gardner Denver Mattei Tamrock Atmos Dominick Hunter Hydrovane Pneumofore Worthington Bauer Donaldson Ingersoll Rand Power System Becker Ecoair Kaeser Renner Blitz Schneider Ekomak Leybold Rietschle Air filters Oil separator cartridges (separators) Oil filters 2

27 Service Parts for other Manufacturers Adsorption Dryers ECOSERV ECOSERV is the KSI s headline for intelligent maintenance packages and desiccant fillings for heatless and heat-regenerated adsorption dryers made by the competitors. As one of the top adresses on the market for the supply and treatment of compressed air and in particular for filtration and drying, KSI is continually expanding its product portfolio on the field of service parts. For instance, the ECOSERV series contains all single components for the maintenance of other manufacturers heatless and heat regenerated adsorption dryers. In addition, KSI offers as well intelligent service packages. These contain all the necessary components for a regular maintenance date, similar to that of the original manufacturer. ECOSERV => High-Quality Parts and Desiccant Fillings During the last few years, KSI has developed to one of the most competent partners on the field of adsorption drying. One key factor to that development was to create a special product line of spare parts and service packages for heatless & heatregenerated adsorption dryers and activated carbon adsorbers from our competitors. Nice side effect was getting a closer tie to the specialist retailers and service companies. By creating the Ecoserv product line, we addressed one of our customers biggest wishes: The result are high-performance original parts, quality fillings and KSI s intelligent packages. Especially the Ecoserv I service package makes the whole maintenance easier. Not only the 2 / 2 / 8-month service parts are included, but also components such as filter elements, silencers and condensate drains that usually have to be ordered separately. Contents of ECOSERV: original parts of highest quality desiccant packages only from notable German suppliers KSI s intelligent packages make the compilation of necessary spare parts much more easier competent contact persons to find in the KSI s competence team when dealing with maintenance at other manufacturers adsoprtion dryers 27

28 KSI Filtertechnik GmbH Siemensring - D-7877 Willich Tel Fax mail@ksi.eu All KSI products are manufactured in conformity with DIN EN ISO 900 Technical modifications and errors excepted.