COMPRESSED AIR CONDENSATE MANAGEMENT SPECIALIST

Transcription

1 CONDENSATE DRAINS TIMER CONTROLLED COMBO-D-LUX FLUIDRAIN-COMBO FLUIDRAIN-COMBO QS FLUIDRAIN-HP FLUIDRAIN EZ-1 TEC-44 TEC-11 TEC-55 FLUIDRAIN COMBO-D-LUX COMPRESSED AIR CONDENSATE MANAGEMENT SPECIALIST

2 PRODUCT SELECTION DRAIN POINT SOLUTIONS JORC timer drain solutions for the above are: Standard solutions up to 16 bar High pressure & Stainless steel solutions up to 500 bar Highly contaminated condensate solutions up to 40 bar Filter solutions up to 16 bar Compressors & after coolers Compressors & after coolers Receivers (Micro) filters Dryers Dryers Receivers Receivers Drip legs Drip legs Standard solutions up to 16 bar FLUIDRAIN FLUIDRAIN-COMBO QUICK-SET COMBO-D-LUX EZ-1 TEC-55 FLUIDRAIN-HP FLUIDRAIN-S TEC-55 TEC-44 TEC-11

3 INDEX Useful information COMBO-D-LUX FLUIDRAIN-COMBO-QS FLUIDRAIN-COMBO FLUIDRAIN CONDENSATE DRAINS EZ-1 TEC-44 TEC-11 TEC-55 FLUIDRAIN-High Pressure Service kits Electronic timers BVS, coils & connectors Accessories Condensate Management Specialist

4 Information provided herewith is believed to be accurate and reliable. However, no responsibility is assumed for its use or for any infringement of patents or rights of others, which may result from its use. In addition, JORC reserves the right to revise information without notice and without incurring any obligation.

5 CONDENSATE Condensation is the moisture that drops out of an air flow as it cools. The condensation in a compressed air system is a constant threat to cause expensive problems. The following are a few examples: Moisture washes lubrication from air tools and production equipment causing downtime and maintenance. An inconsistent supply of dry air causes production quality problems. Excessive rust and scale often forms in the air distribution system. Water can back up into the compressor and wreck the machinery. Air dryers can become overloaded. In-line filters can be destroyed. USEFUL INFORMATION The problems get worse if you operate lubricated reciprocating or oil flooded rotary screw compressors - which is just about everyone. Compressor oil makes its way into the distribution system with the compressed air. The mixture of oil, water, dirt and heat tends to build up a sludge that will ultimately jam or clog production equipment, air tools and drains. The situation is further complicated by climate and seasonal weather changes. This is because the amount of condensation generated will change according to changes in the temperature and the relative humidity of the inlet air. The typical compressed air system is designed to remove condensation at strategic locations. This means there are drains at the after cooler separator, receiver tank, air dryer, in-line filters and at drain points in the piping. PRODUCT SELECTION JORC produces the widest range of condensate drains. Whereas our competitors merely produce one type of drain system, we produce zero air loss drains, timer controlled drains, powerful motorised ball valve drains, pneumatically operated zero air loss drains and the new magnetically operated drains. JORC drains are the most reliable in the world and combined with the wide product selection, they are an interesting range to offer your customers. A whole range of private labelling options are available to make you and your JORC drain stand out and be noticed. The JORC drains are complemented with a complete range of the superior performing oil/water separating ranges - the PURO and the SEPREMIUM. JORC s air saving products are unique and a clever addition to any compressed air system.

6 CERTIFICATIONS CE The CE Marking applies to products regulated by certain European health, safety and environmental protection legislation. The CE Marking is obligatory for products it applies to, the manufacturer affixes the marking in order to be allowed to sell his product in the European market. JORC products are CE certified. CULUS The UL Recognized Component Mark, which became effective April 1, 1998, may be used on components certified by UL to both Canadian and U.S. requirements. Although UL had not originally planned to introduce a combined Recognized Component Mark, the popularity of the Canada/U.S. Listing and Classification Marks among clients with UL certifications for both Canada and the United States has led to the new Mark. JORC products, where applicable, are culus certified. ISO-9000 The ISO 9001 certificate is primarily concerned with "quality management". This means what the organisation does to fulfil: - the customer's quality requirements, and - applicable regulatory requirements, while aiming to - enhance customer satisfaction, and - achieve continual improvement of its performance in pursuit of these objectives.

7 EMC NORMS The ATEX Directive is a so-called "New Approach" Directive giving the Essential Health and Safety Requirements (EHSRs) and conformity assessment procedures which must be applied to equipment within its scope before being placed on the European market. These requirements provide for a high level of protection for citizens, and are given technical expression by what are called "Harmonised Standards". ROHS The RoHS Directive bans the use of certain restricted substances in end products, which prevents the substances from entering waste streams. According to the directive, new electrical equipment placed on the market within Europe cannot contain more than maximum allowable levels of: Lead, Cadmium, Mercury, Hexavalent chromium, Polybrominated, bipenyl (PBB), Polybrominated diphenyl ether (PBDE). Among the RoHS Directive's largest impacts to manufacturers is the transition from the use of lead solders to lead-free solders. JORC s products are ROHS comform. PED The Pressure Equipment Directive (PED) is European Legislation aimed at removing the technical barriers to trade relating to the supply of pressure equipment throughout Europe. The PED is based on Essential Safety Requirements (ESRs) that govern design, manufacture, inspection & testing. It affects most pressure equipment that will be placed on the market in the European Economic Area (EEA) designed for pressures above 0.5 bar g or 7.25 psi g. JORC s products are PED approved where applicable. IP65/NEMA 4 This standard describes a system for classifying the degrees of protection provided by the enclosures of electrical equipment. Developed by the European Committee for Electro technical Standardization (CENELEC), these standards are designed to numerically rate an electrical product on the level of protection its enclosure provides. JORC products are (IP65) dust tight and Protected against powerful water jets.

8 COMBO-D-LUX COMBO-D-LUX Digital timer controlled condensate drain PRODUCT FEATURES The COMBO-D-LUX is designed to remove condensate from compressors, compressed air dryers and receivers up to any size, type or manufacturer. The COMBO-D-LUX is an all-in-one digital timer drain with an integrated ball valve and strainer. The unit offers true digital time cycle programming luxury. COMMERCIAL BENEFITS Does not air-lock during operation Compressed air systems up to any size Digital illuminated cycle display Suitable for all types of compressors TEST (micro-switch) feature TECHNICAL ADVANTAGES Exceptionally accurate cycle timing Premium pcb components selected Direct operated valve not diaphragm type Medium pressure up to 16 bar The direct acting valve is serviceable

9 PRODUCT DIMENSIONS PRODUCT SPECIFICATIONS Maximum compressor system capacity Unlimited Valve connection options 1/2 BSP and NPT (dual inlet 1/2 & 1/4 ) Minimum system pressure 0 bar Maximum system pressure 16 bar Minimum medium temperature 2 C Maximum medium temperature 50 C Valve orifice 4.0 mm Type of operating valve Direct acting Valve seals FPM (Viton) Installation enclosure IP65/NEMA 4 Voltage range options 10 to 240VAC/DC 50/60 Hz. Time cycle range (ON - OFF) 0.1 second 99 hours COMBO-D-LUX TECHNICAL SPECIFICATIONS WHERE TO INSTALL

10 FLUIDRAIN-COMBO-QUICK-SET FLUIDRAIN-COMBO-QUICK-SET Timer controlled condensate drain PRODUCT FEATURES The FLUIDRAIN-QUICK-SET is designed to remove condensate from compressors, compressed air dryers and receivers up to any size, type or manufacturer. The FLUIDRAIN-QUICK-SET saves installation time and protects against large particles found in condensate, thanks to the integrated ball valve and strainer. Quick Set timer adjustability. Simply adjust the unit according to the compressor capacity and the operating pressure and go! COMMERCIAL BENEFITS Does not air-lock during operation Compressed air systems up to any size Dual thread inlet (1/2 & 1/4 ) The direct acting valve is serviceable Suitable for all types of compressors TEST (micro-switch) feature TECHNICAL ADVANTAGES Simply select the compressor capacity and pressure and GO! Medium pressure up to 16 bar Integrated mesh strainer

11 PRODUCT DIMENSIONS PRODUCT SPECIFICATIONS Maximum compressor system capacity See timer indication Valve connection options 1/2 BSP and NPT (dual inlet 1/2 & 1/4 ) Minimum system pressure 0 bar Maximum system pressure 16 bar Minimum medium temperature 2 C Maximum medium temperature 50 C Valve orifice 4.0 mm Type of operating valve Direct acting Valve seals FPM (Viton) Voltage range options 10 to 380VAC/DC 50/60 Hz. Installation enclosure IP65/NEMA 4 WHERE TO INSTALL FLUIDRAIN-COMBO-QUICK-SET TECHNICAL SPECIFICATIONS

12 FLUIDRAIN-COMBO FLUIDRAIN-COMBO Timer controlled condensate drain PRODUCT FEATURES The FLUIDRAIN-COMBO is designed to remove condensate from compressors, compressed air dryers and receivers up to any size, type or manufacturer. The FLUIDRAIN-COMBO saves installation time and protects against large particles found in condensate, thanks to the integrated ball valve and strainer. The unit can be shut off from the compressed air system, enabling easy and safe work to be carried out. COMMERCIAL BENEFITS Does not air-lock during operation Compressed air systems up to any size Dual thread inlet (1/2 & 1/4") The direct acting valve is serviceable Suitable for all types of compressors TEST (micro-switch) feature TECHNICAL ADVANTAGES Direct operated valve not diaphragm type Medium pressure up to 16 bar Integrated mesh strainer

13 PRODUCT DIMENSIONS PRODUCT SPECIFICATIONS Maximum compressor system capacity Unlimited Valve connection options 1/2 BSP and NPT Minimum system pressure 0 bar Maximum system pressure 16 bar Minimum medium temperature 2 C Maximum medium temperature 50 C Valve orifice 4.0 mm Type of operating valve Direct acting Valve seals FPM (Viton) Installation enclosure IP65/NEMA 4 Voltage range options 10 to 380VAC/DC 50/60 Hz. Time cycle range (ON - OFF) 0.5/10 seconds 0.5/45 minutes FLUIDRAIN-COMBO TECHNICAL SPECIFICATIONS WHERE TO INSTALL

14 FLUIDRAIN FLUIDRAIN Timer controlled condensate drain PRODUCT FEATURES The FLUIDRAIN is designed to remove condensate from compressors, compressed air dryers and receivers up to any size, type or manufacturer. The FLUIDRAIN offers true installation simplicity and it is recognised as the most reliable and best performing condensate drain worldwide. The large orifice in the direct acting valve, combined with its sophisticated timer module ensure many years of trouble-free draining of condensate. COMMERCIAL BENEFITS Does not air-lock during operation Compressed air systems up to any size Also available in stainless steel The direct acting valve is serviceable Suitable for all types of compressors TEST (micro-switch) feature TECHNICAL ADVANTAGES High time cycle accuracy Premium pcb components selected Large (4.5 mm) valve orifice Medium pressure up to 16 bar (for higher see FLUIDRAIN-HP)

15 PRODUCT DIMENSIONS PRODUCT SPECIFICATIONS Maximum compressor system capacity Unlimited Valve connection options 1/2, 3/8 and 1/4 BSP and NPT Minimum system pressure 0 bar Maximum system pressure 16 bar (for higher pressures see FLUIDRAIN-HP) Minimum medium temperature 2 C Maximum medium temperature 50 C Valve orifice 4.5 mm Type of operating valve Direct acting Valve seals FPM (Viton) Installation enclosure IP65/NEMA 4 Voltage range options 10 to 380VAC/DC 50/60 Hz. Time cycle range (ON - OFF) 0.5/10 seconds 0.5/45 minutes FLUIDRAIN TECHNICAL SPECIFICATIONS WHERE TO INSTALL

16 EZ-1 EZ-1 Timer controlled condensate drain PRODUCT FEATURES The EZ-1 is designed to remove condensate from compressors, compressed air dryers and receivers up to any size, type or manufacturer. The EZ-1 offers true installation simplicity at the lowest possible cost. The EZ-1 is a mass produced product available in various valve connection sizes and timer colour options. COMMERCIAL BENEFITS Does not air-lock during operation Compressed air systems up to any size Suitable for all types of compressors TEST (micro-switch) feature TECHNICAL ADVANTAGES Simple to install Direct operated valve not diaphragm type The direct acting valve is serviceable Viton seals

17 PRODUCT DIMENSIONS EZ-1 TECHNICAL SPECIFICATIONS PRODUCT SPECIFICATIONS Maximum compressor system capacity Unlimited Valve connection options 1/2, 3/8 and 1/4 BSP and NPT Minimum system pressure 0 bar Maximum system pressure 16 bar Minimum medium temperature 2 C Maximum medium temperature 50 C Valve orifice 4.0 mm Type of operating valve Direct acting Valve seals FPM (Viton) Installation enclosure IP65/NEMA 4 Voltage range options 24 to 230VAC/DC 50/60 Hz. Time cycle range (ON - OFF) 0.5/10 seconds 0.5/45 minutes WHERE TO INSTALL

18 TEC-44 TEC-44 Powerful motorised ball valve drain PRODUCT FEATURES The TEC-44 is a microprocessor operated ball valve, designed to remove condensate from deliquescent dryers, tanks, vessels and refrigerated dryers. The TEC-44 is designed to remove high viscosity effluents at pressure ratings up to 40 BAR. This condensate drain can not be blocked and is applied where all else fails. Draining applications with a high level of contamination (rust, scale etc.) require the TEC-44. The TEC-44 is impossible to block due to its powerful ball valve rotation and large orifice. COMMERCIAL BENEFITS Does not air-lock during operation Compressed air systems up to any size Powerful ball valve rotation (unblockable) Suitable for all types of compressors TEST (micro-switch) feature TECHNICAL ADVANTAGES Micro-processor controlled (high level of time cycle accuracy) Medium pressure up to 40 bar Remote control optional.

19 PRODUCT DIMENSIONS PRODUCT SPECIFICATIONS TEC-44 TECHNICAL SPECIFICATIONS Maximum compressor system capacity Unlimited Valve connection options 1/2 BSP and NPT Minimum system pressure 0 bar Maximum system pressure 40 bar Minimum medium temperature 2 C Maximum medium temperature 50 C Valve orifice 12 mm Type of operating valve Motorised ball valve Valve seals FPM (Viton) and Teflon Installation enclosure IP65/NEMA 4 Voltage range options 24, 115 or 230VAC 50/60 Hz. Time cycle range (ON - OFF) 7 seconds 4 minutes/24 hours WHERE TO INSTALL

20 TEC-11 TEC-11 Timer controlled condensate drain PRODUCT FEATURES The TEC-11 removes condensate, automatically, from compressed air filters and small dental (oil free type) compressors. The clever in-line design allows for perfect installation under ALL types of compressed air filters, regardless of their capacity or size. COMMERCIAL BENEFITS Does not air-lock during operation. Suitable for Compressed air filters up to any size Suitable for all types of compressors Clever in-line design TEST (micro-switch) feature TECHNICAL ADVANTAGES Fixed ON cycle and an adjustable OFF cycle Medium pressure up to 16 bar (optionally up to 21 bar) Connection sizes 1/8 & 1/4" Incredibly compact design

21 PRODUCT DIMENSIONS PRODUCT SPECIFICATIONS TEC-11 TECHNICAL SPECIFICATIONS Maximum filter capacity Unlimited Valve connection options 1/4 & 1/4" BSP and NPT Minimum system pressure 0 bar Maximum system pressure 21 bar Minimum medium temperature 2 C Maximum medium temperature 50 C Valve orifice 2 mm Type of operating valve Direct acting valve Valve seals FPM (Viton) Installation enclosure IP65/NEMA 4 Voltage range options 24 to 230VAC/DC 50/60 Hz. Time cycle range (ON - OFF) 2 seconds 1/120 minutes WHERE TO INSTALL

22 TEC-55 TEC-55 Timer controlled multi-point condensate drain PRODUCT FEATURES The TEC-55 is a multi-point timer controlled condensate drain, designed to control up to four valves (draining points). A typical compressor installation has a compressor, after cooler, dryer, filter(s) and a receiver (air tank). All draining points can now be centrally controlled by the TEC-55. This multi-voltage, sequential controller can drain up to four outlets and each outlet can vary in pressure rating ranging from 0 to 500 bar. The valves are purged sequentially therefore subsequent pressure drop is minimum. COMMERCIAL BENEFITS Does not air-lock during operation. Compressed air systems up to any size. One valve control point. Suitable for all types of compressors. TECHNICAL ADVANTAGES Minimum pressure drop due to sequential valve purging. Any type of valve can be applied (direct acting, diaphragm etc.). Various pressure ranges possible (multi-stage compressor applications etc.).

23 PRODUCT DIMENSIONS PRODUCT SPECIFICATIONS TEC-55 TECHNICAL SPECIFICATIONS Maximum compressor system capacity Unlimited Valve connection options 1/8 up to 2 BSP and NPT Minimum system pressure 0 bar Maximum system pressure 500 bar, depending on the valve type Minimum medium temperature 2 C Maximum medium temperature 50 C Valve orifice Depending on the valve type Type of operating valve Various possibilities (direct acting, diaphragm, etc.) Valve seals Depending on the valve type Voltage range options 10 to 380VAC/DC 50/60 Hz. Installation enclosure IP65/NEMA 4 WHERE TO INSTALL

24 FLUIDRAIN-HP FLUIDRAIN-HP/STAINLESS STEEL Timer controlled condensate drain for high pressures PRODUCT FEATURES The FLUIDRAIN-HP is designed to remove condensate from high pressure compressed air systems and systems that require stainless steel valves (food industry etc.). The FLUIDRAIN-HP offers true installation simplicity and it is recognised as the most reliable and best performing condensate drain worldwide. The FLUIDRAIN-HP offers trouble free condensate draining on systems up to 500 bar. COMMERCIAL BENEFITS Does not air-lock during operation. Compressed air systems up to any size. The direct acting valve is serviceable. Suitable for all types of compressors. TEST (micro-switch) feature. TECHNICAL ADVANTAGES Direct operated valve not diaphragm type. Brass and stainless steel valve bodies depending on pressure range. Medium pressure up to 500 bar.

25 PRODUCT DIMENSIONS PRODUCT SPECIFICATIONS Maximum compressor system capacity Unlimited Valve connection options 1/4 BSP and NPT Minimum system pressure 0 bar Maximum system pressure 500 bar (depending on model) Minimum medium temperature 2 C Maximum medium temperature 50 C Valve orifice Depending on the pressure range Type of operating valve Direct acting Valve seals Depending on the pressure range or application Installation enclosure IP65/NEMA 4 Voltage range options 10 to 380VAC/DC 50/60 Hz. Time cycle range (ON - OFF) 0.5/10seconds 0.5/45 minutes FLUIDRAIN-HP TECHNICAL SPECIFICATIONS WHERE TO INSTALL

26 ELECTRONIC TIMERS FLUIDRAIN, D-LUX, EZ-1 & TEC-11 Electronic timers PRODUCT FEATURES JORC produces the largest range of high quality analogue and digital timers for solenoid valve applications. Typical applications include compressed air, fluid processing and dust control. Our fully automated production methods ensure consistency in manufacturing and a high product quality level. Through various housing designs and colours, we offer tailor made solutions to suit your personal desire. COMMERCIAL BENEFITS Long life durability. Easy to program. Private labelling is possible. Various housing designs and colours possible to create private labelled products. Stylish designed compact housings. TECHNICAL ADVANTAGES Surface Mounted Technology, ensuring manufacturing consistency. Cycle options ranging from Mille-seconds up to 99 hours. Analogue and digital time cycle adjustment options. Digital timers offer an illuminated count down display feature.

27 PRODUCT DIMENSIONS PRODUCT SPECIFICATIONS Valve connection options DIN form A & DIN form B Housing material ABS (fire resistant) Manual TEST feature Yes Supply voltage options VAC/DC 50/60 Hz. Minimum medium temperature 2 C Maximum medium temperature 50 C Installation enclosure IP65/NEMA 4 (when installed) Cycle display mode Yes Time cycle range (ON - OFF) 0.1 seconds 99 hours (depending on the timer model) FLUIDRAIN timer illustrated. ELECTRONIC TIMERS TECHNICAL SPECIFICATIONS INSTALLATION

28 BALL VALVE STRAINERS BALL VALVE STRAINERS L-TYPE STRAINERS The FLUIDRAIN and EZ-1 drain valves have an orifice of 4.5 mm (EZ-1 4.0mm). This large orifice ensures that emulsions and particles in compressed air cannot block the valve. We offer 1/2", 3/8 and 1/4" valves and to avoid unnecessary adapters etc. we offer the right strainer for the right valve. In addition, the inlet thread is dual threaded 1/2 and 1/4. Pressure ratings of the JORC strainers are 0 to 40 bar. TIGHTENING FIXTURE JORC ball valve strainers have an incorporated wrench key area to simplify the installation procedure. DUAL THREAD The JORC ball valve strainers have a dual-combination inlet thread of 1/2" (male) and a 1/4" (female). This feature offers versatility during installation.

29 IN-LINE STRAINER The specially designed in-line ball valve strainer allows for easy local shut off of zero air loss drains for maintenance purposes. Any debris is also caught in the mesh strainer protecting the drain from any blockages and reducing maintenance to a minimum. It is specially designed to have no flow restrictions. Flow restrictions cause air-locks. BALL VALVE STRAINERS MCV (MESH CLEANING VALVE) Dirty applications that have large amounts of debris collected in the ball-valvestrainers can clog the mesh up regularly. This then requires cleaning by the end-user or by the installation engineer. The add-on MCV offers a quick blow-out of the debris with just a twist of the wrist. Simply hook the debris discharge hose pipe to the PURO oil-water-separator and you ll never need to take a ball-valve-strainer apart again. The MCV (Mesh Cleaning Valve) is available as a loose item and can therefore be mounted to ball valve strainers retrospectively.

30 ADAPTERS ADAPTERS Condensate drain installation adapters TEC-11 ADAPTERS Installation adapters simplify the job for the installation engineer. JORC offers a range of adapters to suit all filters (even those that do not have threads in the bowl). ANTI AIR LOCK ADAPTER The anti air lock adapter is simple to install and helps prevent air locks being created. This adapter is often applied on zero air loss type drains (timer controlled drains do not air lock). HOSE PIPE CONNECTORS Hose pipe connectors are a sure and simple way to install the discharge pipe. The diameter matches the connection to the PURO oil/water separators.

31 COILS AND CONNECTORS Solenoid coils type FORM A & B are installed on the valves and are available in all voltages. JORC S JC-TYPE COILS COILS AND CONNECTORS PRODUCT FEATURES JORC s JC-type coils are produced with H-grade coil insulation, ensuring maximum heat resistance during operation. The outer encapsulation is an ABS type material. All voltages are available ranging from VAC/DC 50/60 Hz. POWER CONNECTORS & ADAPTERS PRODUCT FEATURES Power (DIN) connectors are available in FORM A & B (square and rectangle) with or without a moulded power cord. Special adapters to take connection from FORM B to FORM A, are also available.

32 SERVICE KITS SERVICE KITS Great care is taken to ensure long lasting components are selected and applied in our products. JORC products are designed in a way that makes servicing simple, quick and error free. Servicing JORC products is a cost effective way to recondition the products for many more years of draining service. TIMER DRAIN SERVICE KIT TEC-44 SERVICE KIT MOUNTING BRACKETS Wall mounting brackets allow easy installation of timer drains to walls or inside refrigerated dryers etc. The bracket kit contains all necessary fixings to complete the job.

33 COMBO VALVE MBV S EXPLOTED VIEWS TIMER DRAINS BALL VALVE STRAINERS

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