Products for printed circuits and prototypes

Transcription

1 Products for printed circuits and prototypes

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3 Shears Light boxes Drill UV exposure units Etching machines Other PCB laminates Consumable Accessory PCB Equipments PCB Equipments CUTTPCB - PCB shear/blade Lightboxes and fluorescent tube Mini drill press bench Sensitive drill Sensitive drill Drill bits for PCB CI-BMG10 - UV exposure unit with timer CI-BMG40 - UV exposure unit CI-BMG100 - UV exposure unit single face CI-BMG212 - UV exposure unit double face CI-MIN001 - PCB etch tank CI-MIN100 - PCB etch tank CI-MIN300 - PCB etch tank ICS Roller Tinning Machine ICB-250 -Dry Film Sheet Laminators ICF For Drilling and Isolation Routing ICR General Purpose Ovens ICA Water Treatment ICM Through-hole-planting line Photo etch pcb Economy photo etch PCB Plain copper-clad fibreglass circuit board Hard paper board CU 35 µm single sided 1.5mm Epoxy PCB 1.6mm grid pitch 2.54mm Etch resist pen Electronics solder wire Solder grease Etch-resist transfers PCB developer Etch resist stripper Ferric chloride etchant Processing tray Universal PCB holder Universal PCB holder PCB holder Desoldering suction pump Solder iron stand Solder dispenser Soldering stand with magnifier Rubber Gloves Laboratory Coat Squall Eyeshield Scrub Block Introduction Wide range of equipment for PCB etching and PCB production the process of applying a copper sheet onto the non-conductive substrate in order to protect the PCB and create conductive pathways or tracks between the electronic components. PCB products include photoetch copper clad boards, prototyping boards for the etching of prototype PCBs, etching accessories such as etch resist pens, lightboxes, stripboard cutters, ferric chloride solution, etching tanks and spray processing tanks. 3

4 CUTTPCB PCB Shear/Blade Powerful, cost effective shears which have the ability to accurately cut PCB laminates, plastics up to 2mm thick and aluminium up to 1.5mm. Access to the cutting area is prevented by heavy perspex shielding extending along both sides of the blade. A safety latch is fitted to the pivot to prevent accidental operation. For positional accuracy the cutting bed is fitted with a metric rule which is recessed to assist in securing the PCB or sheeting whilst cutting. The smaller unit has a cutting capacity of 203mm (8in.) for normal 1.6mm PCB laminate and is extremely compact with an overall height of only 575mm and a base of 275 x 140mm. The larger shear will cut 1.6mm PCB laminates up to 305mm (12in.) wide and has a height of 670mm and a base of 430 x 135mm. Replacement blade sets are available separately. Description PCB Shear 8" 200mm PCB Shear PCB Shear 12" 300mm PCB Shear Code CUTTPCB-200 CUTTPCB Lightboxes and Fluorescent Tube These high quality lightboxes provide a valuable aid for all artwork preparation. Provides an even illumination over the whole viewing area Cool white fluorescent tubes are mounted below a perspex diffuser and protected by a toughened glass working surface Robust mild steel construction Attractive two-tone tough grey epoxy paint finish Louvres on all sides to ensure natural air flow Available in A4, A3 and A2 sizes The A3 and A2 versions have an on/off switch which also selects one/two tube operation. They also have a tilt facility, which adjusts the viewing angle Supplied with 2m UK/ICE mains lead Replacement tubes are available separately Size Viewing area Tubes code A4 230 x 380mm 2x 8W, 300mm A3 300 x 488mm 2x 15W, 450mm A2 433 x 600mm 2x 20W, 600mm

5 Mini Drill Press Bench Technical specifications Rated Voltage 220V Max. Drilling Diameter 6.5mm Frequency 50Hz No-Load Speed 7500rpm Rated Input Power 180W ~ Sensitive Drill Sensitive drill for all repetitive drilling operations in a fixed position. No transmission belt - the motor is located in the shaft of the machine. Connected to an electronic control, the rotation speed can be modified whilst maintaining a constant torque. The lowering handle can be fitted to the left or the right. Lowers using a rack assembly. The shaft is mounted on two precision ball bearings. Adjustable depth stop. Technical specifications Operating voltage 230 V Rotation speed ,000 rpm Work table dimensions (mm) 250 x 126 Shaft travel 25mm Chuck capacity mm Maximum height under shaft 140 mm Max. diameter drilling - wood: 6 mm - aluminium: 4 mm - mild steel: 2 mm Sensitive Drill Technical specifications Rated power input Electrical Supply Capacity Max. drilling capacity Working table Clamping chuck Spindle travel Adjustable rotation speed 125 W 230 V -50/60Hz Ø 0.8 to 3.2 mm 115 mm 150 x 150 mm Ø 0.5 à 3.2 mm 260 mm rpm 5

6 Set of drill bits for PCB from 0.5 to 2mm Drill Bits for PCB CI-BMG10 UV Exposure Unit with Timer An ultraviolet exposure unit for use in the preparation of photo resist circuit boards. 1:1 artwork, consisting of opaque transfers on translucent drafting film, is placed on the glass screen and the photo-sensitive material is placed on top Lid incorporates a foam pad which exerts an even pressure to hold the artwork and photo board in close contact when closed Exposure starts automatically when the six minute mechanical timer is rotated to the correct expose time Exposure area 240 x 165mm Incorporates two 8W actinic UV tubes, mains on/off switch and indicator, mains cable and 13A plug CI-BMG40 UV Exposure Unit Ultraviolet (UV) Exposure Unit for exposure of photosensitive materials is designed specifically for the electronic industry, enables the realization of prototypes or small series of printed circuit boards with the method of photo-etching in a very short time. Suitable for any kind of photosensitive coating or already presensitized plates, it also allows you to obtain from the respective positive negative master or vice versa. It is also possible to print double-sided circuits, exposing first one side and then the other side. The exposure occurs through two 8W ultraviolet light tubes located above; and this facilitates the placement of master on the circuit. The pressure system in soft rubber cushion guarantees a perfect adherence of the master to the circuit. It is a very reliable machine, built entirely of metal with epoxy. Technical characteristics External dimensions Exposure working surface Electromechanical Timer Exposure Voltage Power consumption Weight 310 x 430 x 100mm 160 x 280mm from 0 to 15 min. Through two 8W UV light tubes 220 V 50/60 Hz 40 W 8 Kg 6

7 CI-BMG100 UV Exposure Unit Single Face UV exposure unit single face with drawer for a smaller footprint. Rack in steel plate and epoxy. This UV exposure unit is equipped with a vacuum pump, which can be viewed on the vacuum gauge. Ensuring the best results, the photoengraving is done through four 15 W UV light lamps with fast reactors. The digital timer allows programming from 0 to 999 seconds. Technical characteristics External dimensions Working surface Electromechanical Timer Digital Timer Vacuum control Exposure Area Exposure Voltage Power consumption Weight 485 x 600 x 160mm 255 x 385mm From 0 to 15 min 3 digits Via vacuum gauge Homogeneous Through four 15W UV light tubes 220 V 130 W 28 Kg CI-BMG212 UV Exposure Unit Double Face UV exposure unit double faces with vacuum pump for exposure of photosensitive materials Designed for double-sided printed circuit board with method of photoengraving, can also be used as a UV exposure unit single face excluding the lower ramp of lamps with a special button in the control panel. Upper and lower floor in soft transparent material, particularly ultraviolet resistant. This ensures an equal exposition on both sides. Vacuum control via front panel place meter commands. Is possible memorize up to 32 exposure times, that remain in memory even in absence of power supply. All functions are easily settable from keyboard and are displayed by means 4 displays. Technical characteristics External dimensions Working surface Exposure Area Exposure Voltage Power consumption Weight 635 x 600 x 290mm 500 x 375mm Homogeneous Through twelve 20W UV light tubes 220 V 400 W 37 Kg 7

8 CI-MIN001 PCB Etch tank The etch tank are suitable for etching single and double sided PCBs with most etchants. The thin, vertical standing, design uses minimal etchant. The tanks have graduations for easy measurement. The tank can etch a maximum PCB size of 23 30cm without heater, or 20 30cm with heater. Use with 2000cc minimum, 2300cc maximum liquid. (1000cc = 1 litre) Etch tank include three clips to suspend the PCB in the liquid etchant, and a thermometer to monitor liquid temperature. Options include an air pump to bubble agitate the etchant, and heater to maintain optimal etchant temperature, for more efficient etching. The etch kits include etch tank, air pump, heater and thermometer. CI-MIN100 PCB Etch tank Accepts boards up to 220 x 280mm The inside tank has a built-in heater and thermostat Rigid outer moulded protective case Splash-proof lid Mesh board holder Etchant capacity 2 litres A pump forces air through two bubble bars to provide agitation for efficient and even etching Splash-proof switches control mains power and the pump Temperature is set by adjusting the thermostat control The use of an RCD safety cut-out is recommended with this equipment CI-MIN300 PCB Etch tank Accepts boards up to 400 x 500mm The inside tank has a built-in heater and thermostat Rigid outer moulded protective case Splash-proof lid Mesh board holder Etchant capacity 9 litres A pump forces air through two bubble bars to provide agitation for efficient and even etching Splash-proof switches control mains power and the pump Temperature is set by adjusting the thermostat control The use of an RCD safety cut-out is recommended with this equipment 8

9 ICS-312 Roller Tinning Machine Bench mounting roller tinning machine with 12" roller width. The solder tank is constructed from high grade stainless steel, suspended from a linkage mechanism. This allows it to be lowered easily from the coating roller for access and general maintenance. The two 1200 watt heaters ensure a fast heat up time, while the electronic temperature control system ensures that operating temperatures are accurately maintained. The top pressure roller can be raised and lowered by a single lever eccentric mechanism which enables it to be returned to the pre-set position without the need for resetting. Additional features include digital temperature display, thumb wheel temperature setting and motor/temperature interlock to prevent the motor being switched on while the solder is solid. The machines are fitted with stainless steel covers which provide complete protection for the operator but allow quick and easy access to the tank for replenishing salts and solder. Specifications Max board width 305mm (12") Max board thickness 12mm Solder bath capacity 12kg Heat up time (ambient to 240 C) 20 mins (approx) temperature control +/- 2 C Throughput speed 0-10 metres/min Electrics V, 50Hz 1ph ICB-250 Dry Film Sheet Laminators For smaller volume production these Hot Roll Laminators enable the user to apply Dry Film Photo-Resist sheets to a wide range of materials, such as Copper PCB Laminates, Stainless Steel and Brass etc. For one-off or very small scale production they offer an economical alternative to the Roll Laminators below. One side is laminated at a time to a thickness of 3mm thick. All temperature and speed controls are microprocessor controlled with a pre-set condition which can be manually overridden. Temperature and speed number (1-6) are indicated on the LCD display. Cold lamination is also possible. 9

10 ICF-310 For Drilling and Isolation Routing The ICF-310 is the smallest in a range of CNC machines for drilling and routing of PCBs and other materials. All our CNC units can be used for 'Isolation Routing' where the unwanted copper to produce a PCB is removed mechanically rather than chemically etched. The ICF-310 is the smallest and most affordable unit but it still has a processing area of 270mm x 320mm. All CNC machines are complete with drill and profile routing software. For Isolation Routing the IsoCam or IsoCam Pro software is also needed. This special piece of software uses the data from the GERBER files to generate the corresponding outline shape. Click here for a comparison table of the differences between IsoCam and IsoCam Pro. You can also get more information on IsoCam from our downloads page. All the CNC machines include a Kavo high frequency spindle (60,000 rpm) and software controlled Z-Axis for optimum processing. All machines accept industry standard tools. Floor standing or bench top enclosures are available the larger of which has an inbuilt storage cabinet and lockable wheels. Special Features : Rigid and flat construction with low moving weights and high quality bearings for high-speed positioning. Machine bed with universal fixture system, suitable for both clamps and ref. Pins. KaVo high speed, 60,000 rpm spindle motor, 150 W, including 1/8" (3.175 mm) chuck. Heavy duty stepper motor on Z-axis for true milling capability and correct tool speed. Standard travel area: 320 x 270 x 30 mm, Sizes (mechanics) approx:70 x 55 x 30 cm3 (W x D x H) Easy semi-automatic tool change, simultaneously 15 out of 99 tools per job. Smallest drill diameter: 0.3mm. Drill speed: 5 hits/s (= holes per hour) Integral depth limiting device for (isolation) milling and engraving on uneven surfaces Driver software for Excellon, Sieb & Meyer or HP/GL data All machine parameters software controlled and configurable, including Z axis Step definition: 1 mil (= 0,0254 mm), precision +/- 1 step. Maximum speed per axis: 93 mm/s (= 5.6 m/min) Sizes (mechanics) approx: 70 x 55 x 30 cm3 (W x D x H) Required desktop size: approx. 80 x 80 cm. Weight: approx. 23 kg 10

11 ICR-400 General Purpose Ovens The exteriors of ovens are constructed from sheet steel finished in an easy clean powder coat paint. The interior chamber is stainless steel. Each oven is fitted with fixed shelf runners and removable chrome plated wire grid shelves. The top vent is fitted with a clip to hold a mercury in glass thermometer. The ovens are heated by incoloysheathed elements. The control system comprises of a direct reading thermostat and overheat thermostat both with calibrated scales and tamper proof locks. The controls also include a mains switch and indicator and heat and overheat indicators. Temperature range 40 C to 250 C Easy clean powder coated Stainless steel interior Fan fitted as standard Specifications Ref No. Capacity (Liters) Internal Dimensions (H x W x D) External Dimensions (H x W x D) with fan No. of Shelves No. of Shelf Positions ICR400/ x 36 x 35 cms 49 x 45 x 59 cms ICR400/ x 49 x 33 cms 58 x 61 x 57 cms ICR400/ x 49 x 46 cms 58 x 61 x 70 cms Net weight (Kg) ICA-150 Water Treatment ICA-150 is ideally suited for all wastewater cleaning processes in modern PCB prototype laboratories. The units exist in four variants with different sump capacities and ion exchange capacities. A separate spray pump/reservoir module is included with the closed loop K systems, (not shown on dimensions opposite). This consists of a secondary reservoir and pump to enable the treated water to be introduced at pressure to the water inlet of the spray wash system being used. Removal of solids and all heavy metals Decrease of chemical oxygen demand Easy handling and operation Polyethylene filter candle, 10 µm Lower and upper sump level control switch Storage sump for 110 (ICA-150 A) or 220 litres (ICA-150 B) of waste water ICA-150 A ICA-150 B Size (H x D x L): 1400 x 425 x 600mm 1400 x 850 x 600mm Weight: 30 kg 60 kg Tank capacity: 110 l 220 l Cleaning capacity: 10 l/hour 20 l/hour Power supply: 230V~, 50Hz, 50W 230V~, 50Hz, 100W 11

12 ICM-500 Through-hole-planting line Professsional equipment for laboratory prototyping of through-hole plated PCBs up to 210 x 300 mm size. Clean system including built-in rinsing compartment. Maintenance free and made for easy processing and handling. This particular machine type is optimized in terms of space requirements and costs. ICM-500 is suitable for most direct plating processes on the world market. Processing sequence for the ABC panel plating (tenting) technique: Cleaner /Conditioner Pre-dip Catalyst Intensifier Copper plate Equipment: 5 treatment tanks, 2 of them with heaters 1 galvanic copper bath with air injection 1 triple-cascade rinse with cog valve flow control 1 spray rinse tank with solenoid valve, foot switch and flow control 1 free tank (i.e. for electroless tin) Rectifier: 1 Rectifier for copper plating 6 V / 40 A, separate current and voltage display and setting. Residual ripple < 0.1 % DC Bath control: 2 PTFE/PFA coated heaters, controlled by analogue instruments, full digital timers with countdown, auto-reset and beeper. Air injection into the copper plating bath. Board movement by DC gear motor, adjustable speed. Tank dimensions Treatment tanks Galvanic copper tank Length: 400 mm 400 mm Width: 100 mm 275 mm Depth: 300 mm 300 mm Capacity: 10 l 30 l Total size (W x D x H): 88 cm x 100 cm x 135 cm Working level: 95 cm Weight: approx. 80 kg Heaters: 2 x 400 W Rectifier: 1 x 6 V, 40 A Power supply: 230 V, 50 Hz, 6.3 A 12

13 Pre-sensitized copper clad board for PCB. PCB Equipments Photo Etch PCB Description Code Single faced, 1,5mm thick, 35mm Cu, 100 x 160mm Single faced, 1,5mm thick, 35mm Cu, 100 x 220mm Single faced, 1,5mm thick, 35mm Cu, 203 x 114mm Single faced, 1,5mm thick, 35mm Cu, x 220mm Single faced, 1,5mm thick, 35mm Cu, 305 x 457mm Economy Photo Etch PCB Pre-sensitized copper clad board for PCB. Description Code Double faced, 1,5mm thick, 35mm Cu, 100 x 160mm Double faced, 1,5mm thick, 35mm Cu, 100 x 220mm Double faced, 1,5mm thick, 35mm Cu, 203 x 114mm Double faced, 1,5mm thick, 35mm Cu, x 220mm Double faced, 1,5mm thick, 35mm Cu, 305 x 457mm Plain Copper-Clad Fibreglass Circuit Board High quality 305g/m copper clad boards in epoxy glass material. Thickness 1.6mm Suitable etchant: ferric chloride solution Description Dimension Code Copper Clad Single Sided FR4 Fibre Glass Board 100 x 160mm Copper Clad Single Sided FR4 Fibre Glass Board x 160mm Copper Clad Single Sided FR4 Fibre Glass Board 100 x 220mm Copper Clad Single Sided FR4 Fibre Glass Board x 220mm Copper Clad Double Sided FR4 Fibre Glass Board 100 x 160mm Copper Clad Double Sided FR4 Fibre Glass Board x 160mm Copper Clad Double Sided FR4 Fibre Glass Board 100 x 220mm Copper Clad Double Sided FR4 Fibre Glass Board x 220mm Copper Clad Single Sided FR4 Fibre Glass Board 203 x 95mm Copper Clad Single Sided FR4 Fibre Glass Board 203 x 305mm Copper Clad Double Sided FR4 Fibre Glass Board 203 x 305mm

14 34-04 Hard Paper Board Cu 35 µm Single Sided 1.5mm The FR2 Hard Paper Boards Cu 35 µm Single Sided 1.5mm are copper-clad boards manufactured for low-cost printed circuit boards. Unlike the epoxy glass fibre version, the hard paper board is easier to drill, in the process contributing towards a longer life for drills and cutting tools. Description Dimension Code FR2 Hard Paper Board Cu 35 µm Single Sided 1.5 x 50 x 100mm FR2 Hard Paper Board Cu 35 µm Single Sided 1.5 x 60 x 100mm FR2 Hard Paper Board Cu 35 µm Single Sided 1.5 x 75 x 100mm FR2 Hard Paper Board Cu 35 µm Single Sided 1.5 x 100 x 100mm FR2 Hard Paper Board Cu 35 µm Single Sided 1.5 x 100 x 160mm FR2 Hard Paper Board Cu 35 µm Single Sided 1.5 x 150 x 200mm FR2 Hard Paper Board Cu 35 µm Single Sided 1.5 x 200 x 200mm FR2 Hard Paper Board Cu 35 µm Single Sided 1.5 x 200 x 300mm Epoxy PCB 1.6mm Grid Pitch 2.54mm The Epoxy PCB 267 x 170 x 1.6mm Grid Pitch 2.54mm is a printed circuit board with a 1.6mm thickness - ideal for building electronic devices. Technical Specification Dimensions Hole diameter PCB thickness Code 98 x 76.5mm (L x W) 1mm 1.6mm x 170mm (L x W) 1mm 1.6mm Etch Resist Pen Etch Resist Pen, Artwork Preparation, Blue, On Plain Copper Boards Simply press the tip to promote ink flow Apply slow, even pressure in use 14

15 34-10 Electronics Solder Wire The standard solder for hand soldering. Primarily for electronic and electrical applications Diameter Weight Code 0.35mm 100g mm 100g mm 250g Solder Grease Solder Grease is ideal for use with thick solder, where high heat is required. Ensures a good joint, e.g. when soldering metal sheets, copper pipes, brass, etc. Description Code Solder Grease 20g Solder Grease 50g Solder Grease 100g Etch-resist Transfers High quality etch-resist transfers for preparing PCB layouts. Circuits are prepared by rubbing down the transfers onto drafting film to produce artwork for UV exposure, etc. May also be applied directly on to copper-clad board Sheet size 255 x 90mm Description Code Assorted Pads Round Pads 1.9/0.45mm 2.1/0.45mm Round Pads 2.5/0.45mm 2.8/0.45mm DIL Pads Straight Tracks 0.5/1.0mm Straight Tracks 1.5/2.0mm mm Tracks and Curves mm Tracks and Curves mm Tracks and Curves mm Tracks and Curves

16 PCB Developer PCB Developer is suitable for use with all alkaline developed, positive photo resists and fully aqueous dry film photo resists. Safe to use: contains no sodium hydroxide Suitable for use in our tanks Developer gives a long tank life and fast developing time Available either in dry crystalline form in packs of approx. 25g, sufficient to produce 500ml solution (1 litre when used with Fotoboard 2), or as 1 liter of concentrate, to make 10 liters of working solution (20 liters when used with Fotoboard 2) The shelf life of the solution is considerably greater than that of the crystalline form and should be kept in undiluted form in an airtight container. Description Code Photoresist Universal Developer Crystals Liquid Developer Concentrate 1ltr for 10ltr - 20ltrs Etch Resist Stripper A stripper to remove the photoresist from an etched circuit board. A 1 litre concentrate which makes 5 litres of working solution Best used in a PCB processing tank at 45 to 50 C Photoresist strips from the copper in approx. 2-3 minutes Supplied in 1l bottles Ferric Chloride Etchant A special formulation of ferric chloride for etching metals and all types of copper circuit boards. Supplied as full strength, suitable for metals such as stainless steel, nickel, brass, etc. Dilute by an additional 30% with water for use with copper Supplied in 5 litre containers, weight 7.5kg 16

17 Processing Tray A high quality, rigid polystyrene processing tray for developing or tinning PCBs. Spout facilitates emptying All-round carrying lip Size 254 x 203 x 55mm Color may vary Universal PCB Holder A board holder for up to 20 boards. Manufactured from polypropylene Impervious to almost all PCB manufacturing chemicals Can be washed clean Virtually indestructible Excellent value for money Greater rigidity over vacuum-formed alternatives Size 400 x 77 x 25mm Universal PCB Holder Made from black conductive polypropylene, have multiple uses in the static free environment, as holding the PCBs during assembly, testing and rework. Description Dimension Code Conductive L-shaped, dimensions 208x272x93mm Conductive L-shaped, dimensions 355x268x128mm Conductive flat, 25 slots, 490x180x50mm

18 PCB Holder A professional line of assembly jigs for PCB's, designed to simplify placing and soldering of electronic components. Additional rails may be added to accomodate a large number of small boards. The frame and lid assembly may be detached from the mounting base. After mounting the components on the PCB's, the foam back lid is attached and closed, and the whole assembly is lifted and rotated for soldering. An ingenious design of the base permit an adjustable working angle on both side of the PCB's. The jig is varnished steel, and the component pressing foam is in conductive material. Max working dimensions Code 270 x 220mm x 220mm x 350mm Desoldering Suction Pump The Desoldering Suction Pump Aluminium ESD is an anti-static desoldering suction pump in metallic housing with self-cleaning tip and easy to use trigger head. Ideal for hobby and professional applications. Anti-static Robust aluminium housing Easy to use release button Solder Iron Stand Heavy-duty soldering iron stands suitable for use with most soldering irons. Suitable for irons with a body diameter up to 12mm Heavy 700g die-cast base for stability A heavy chrome-plated steel spring encloses a shield for the iron which serves to maintain tip temperature and to protect users from accidental contact with the iron The stands are supplied with a sponge, which when kept moist, serves to keep soldering iron bits clean 18

19 Solder dispenser A convenient method of dispensing solder. Accepts most 500g reels of all gauges of solder Installation of reel takes a matter of seconds Spring guide holds end at convenient height and position Heavy base maintains excellent stability Soldering stand with magnifier Ideal for awkward jobs where a third hand is needed Cast steel base for extra stability Fitted with two, fully articulated crocodile clamps and Ø50mm magnifying glass Rubber Gloves Green seamless rubber gauntlets. Natural rubber to provide maximum durability and give excellent protection against various chemicals. Medium weight. Various size Laboratory Coat Protective coat made from durable material for use in laboratory, workshop, warehouse or factory. Very comfortable to wear and protects against dust, dirt and chemical splashes. Features include collar, stud-fastened front and straight-cut cuffs. Sizes small, medium and large. 19

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