HOT AIR AIR HEATER. (888) Copyright 2010 Paragon Airheater Technologies, All Right Reserved
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1 HOT AIR AIR HEATER (888) Copyright 2010 Paragon Airheater Technologies, All Right Reserved 1
2 (888) Copyright 2010 Paragon Airheater Technologies, All Right Reserved
3 Over-Fire Air (15-20%) Secondary Air (55%-65%) Primary Airflow (15%-20%) (888) Copyright 2010 Paragon Airheater Technologies, All Right Reserved
4 Combustion Air (to boiler) 620 o F Flue Gas (from boiler) 700 o F Inlet Air 100 o F to Stack 290 o F (888) Copyright 2010 Paragon Airheater Technologies, All Right Reserved 4
5 Gas Outlet temperature A 10 F increase in outlet temperature decreases boiler efficiency by 0.25%. On an typical utility boiler, 10 F increases the annual fuel consumption by $ 300,000 - $600,000/yr
6 SO 3 vs. Sulfuric Acid Dew point Temp. Ref. A&WMA, 2008 Mega Symposium, The Effect of SO 3 Sorbents on Electrostatic Precipitator Performance, Paper # 75
7 Condensation Deposits
8 ABS PLUGGING (888) Copyright 2010 Paragon Airheater Technologies, All Right Reserved 8
9 Air In-leakage Performance Air Heater Challenges Cold Operation Hot Operation Radial Seal Plate Maintain Minimum Seal Gap Maintain Minimum Seal Gap Basket Axial Seal (Circumferential Seals Not Shown) Axial Seal Plate Cold End Radial Seal Plate Source of illustration: Compliments of Storm Technologies, Inc. (888) Copyright 2010 Paragon Airheater Technologies, All Right Reserved
10 Sources of Air Leakage Bypass Seal Leakage passing around the APH into the warm air flow Bypass Seal Leakage passing the axial seals into the gas flow AIR Side Bypass Seal Leakage passing around the APH into the cold gas flow Hot Radial Seal Leakage Cold Radial Seal Leakage Circumferential leakage through an air heater GAS Side Source of illustration: Compliments of Storm Technologies, Inc.
11 High Velocity Radial Seal Leakage 11
12 Holes / Erosion in Bypass seals (888) Copyright 2010 Paragon Airheater Technologies, All Right Reserved
13 Fan Power Savings from Reduced Leakage FAN Before (AMPS) After (AMPS) 3A ID FAN B ID FAN A FD FAN B FD FAN (888) Copyright 2010 Paragon Airheater Technologies, All Right Reserved 13
14 High Performance Radial Seal (888) Copyright 2010 Paragon Airheater Technologies, All Right Reserved
15 Leakage Solutions DuraMax TM Radial Seal DURAFLEX Circumferential Seal Original Style Circumferential Seal
16 Power Consumption (%) Economic Consideration Fan Power Power Consumption vs. Volumetric Flow Volumetric Flow (%)
17 Leakage Solutions DuraMax TM Radial Seal (888) Copyright 2010 Paragon Airheater Technologies, All Right Reserved
18 ABS Temperature Zone o F ABS 12 INCHES TO 30 INCHES 300 o F TO390 o F
19 ABS Buildup at Precipitator Inlet
20 Catalyst in Airheaters GAS FLOW (888) Copyright 2010 Paragon Airheater Technologies, All Right Reserved
21 Substrate Failure Typical Enamel Coating ELEMENT CRACKING FAILURES MOST LIKELY DUE TO CORROSION UNDERMINING THE COATING AND NON-DUCTILE METAL SUBSTRATE FATIGUE FAILURES 21
22 Substrate Corrosion
23 ABS Element Options Standard ABS Style
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