DUST MANAGEMENT PRODUCT GUIDE DUST BLOCKER RANGE. Issue Date MV_DustBlockerRange indd 1 04/06/ :07

Transcription

1 DUST MANAGEMENT PRODUCT GUIDE DUST BLOCKER RANGE Issue Date MV_DustBlockerRange indd 1 04/06/ :07

2 DUST BLOCKER MV_DustBlockerRange indd 2 04/06/ :07

3 INTRODUCTION 4 DB DB DB-PRO 10 DB-ECO 12 AIR MOVEMENT FANS 13 DUSTBLOCKER PRO 110/120/ DB1400WF 16 DUST CABINET 17 DUSTBLOCKER ACCESSORIES 18 RANGE Don t just extract at source clean the air that you breathe and prove the benefits all through your life NEED SOME HELP? If you can t find what you re looking for, please contact our customer services team on +41(0) MAX-VAC.COM 3 MV_DustBlockerRange indd 3 04/06/ :07

4 WHY DO YOU NEED A DUSTBLOCKER? No matter what industry you are in there is always dust you cannot see. Whether it is the food industry, bakeries, schools, car manufacturing plants, shop refit industry, hospital works, care homes or even just in the office or at the doctors surgery. With the Dustblocker Pro range we can offer a full service from specification to long term lease and full filter service. We come on site and measure the dust particles in the air and take several measurements. We then put that data into a special form which in turn provides us with an average and also a recommendation of what machine is needed to bring the air dust levels to meet the current EU recommendations. What will a Dustblocker do for me? Dust in the air is often dust we cannot see but can also be the more harmful dust. DustBlocker is also often used in bakeries to keep the flour dust in the air down. DustBlocker are also used to reduce the cleaning needed when handing over a shop fit out, a hospital ward or an office and other environments. They filter out the dust that normally settles over the area. We can offer a full set up and initial clean service using these machines if needed. Regulations Considering the very strict regulation of mg per m³ of silica dust in the breathing zone of a user (corresponds with a volume of 0.5 cm silica dust in a plastic coffee cup in a room with a surface area of a football pitch and a height of 4 metres!). It is virtually impossible to meet these strict requirements without using room cleaners, such as the Dustblocker range that are specifically developed for this purpose. Under virtually all circumstances, DustBlockers are able to provide great results. This is essential for the construction supervisor, considering the announcement by the Social Affairs and Employment Inspectorate that the employer is obliged to prove that exposure to hazardous substances (respirable silica, wood dust, etc) on the workplace remains below the current limit values, whereby the total system (tool, extraction module, vacuum cleaner, water supply) is measured as point of departure. Fines for not observing the regulations may run up to 8,000 per workplace, and it is even possible that the work activities must be stopped. 4 MAX-VAC.COM MV_DustBlockerRange indd 4 04/06/ :07

5 TO MEASURE IS TO KNOW In the old days of mining, people did not know any better. But now we realize that to measure is to know. These days we are able to establish the locations where fine dust occurs and to measure the concentrations. The government recognizes the risk of working in an environment with fine dust and is tightening up the regulations. What can you do to keep your lungs healthy? By working carefully and using DustBlockers to filter the air, you breathe in 10x up to 100x less particulates. Every breath counts! Every day, day in and day out, you have to be committed and focused on working carefully. This will cost you time now, but the profits will only become clear in about 10, 20 or 30 years. We are specialized to develop devices to improve indoor air quality, with low space and energy requirements, as well as for variable locations. The aim is to establish a circulating air stream in closed rooms or halls. Because of continuously circulating air layers all fine particulates get disposed of by our special filters in the machine, so the clean air can be fed back into the room. The composition of the particles in the air is very different. They consist of natural and anthropogenic components. These particles originate mainly from industrial processes, transport, energy, construction activities and agriculture. Also airborne bacteria, germs, spores, fungi and pollen are disposed by our excellent filter media and contribute a great extent to the improvement of the health status. These micro small particles are found almost over weeks and months in permanent limbo in rooms again. 10 reasons to buy a Dustblocker A general dust reduction up to 95%. (Dust / Finedust) with possibilities to get Dustvalues in areas between ISO-6 - ISO 9(ISO ) Large Dust reduction can avoid the building of an ATEX dust explosion-proof room(ex) Aerosols in air are filtered, what reduces errors in machines and computers Avoid dust on packing material/finished goods Easy upgrade of labour limit values Clearly better air to breathe Dust / Pollen / Bacteria free A huge contribution to the improvement process at working places A clear reduction in soil and end cleaning Saving in energy cost up to 30% Castors make the Dustblocker ultra manoeuvrable MAX-VAC.COM 5 MV_DustBlockerRange indd 5 04/06/ :07

6 DUST FREE WAREHOUSE UP TO 90% DUST REDUCTION From showrooms to workshops, from studio to warehouses, from sports halls to classrooms, and from new constructions to renovation constructions, dust is created everywhere through work and/or activities that are carried out. In a warehouse that is ridden with forklifts, we will generally find a heavier type of dust, mainly caused by the wear of tyres. In work places, where there is a lot of chipping work and machines are being used, a totally different type of dust is produced, which is lighter by nature and easier to move. Loose dust can be moved by little air turbulence, causing this dust to settle on the goods that are stored or displayed in that respective space. In all situations, the dust can be removed by e.g. vacuuming, sweeping etc., but some places are not very easily accessible, causing the dust accumulation to increase over time. The Dustblockers are a true revolution in the field of dust removal in all areas, especially in spaces where regular systems are no longer sufficient. Due to its powerful fan developed especially for this purpose, the Dustblocker brings the air in motion. This air is sucked through a set of filters, whereby the dust remains behind in the filter and clean air is blown back into the room. This powerful airflow reaches everywhere, even in difficult and inaccessible places. This method of dust removal is usually done at night, it is not labour intensive, it is highly effective, easy to implement and very cost effective. An additional advantage is that all air is circulated. This way, the warm air that is accumulated on the ceiling is utilised far more effectively, and this saves on heating costs. Extra heavy duty design Impact resistant G4 pre-filter for coarse dust Controls Fan housing DUSTBLOCKER All models in the Dustblocker series are equipped with a G4 filter and an F9 height filter. All models are equipped with the same control panel, which increases ease of use when multiple models are used. Depending on the work to be carried out, another main filter can be placed. The airflow is important to determine the right Dustblocker model. If the correct Dustblocker is used, it is possible to achieve a dust reduction of at least 50% in the respective area within the first 30 minutes at least 70% after one hour. To maintain a constant dust load of 30%, the Dustblocker has to run at least 12 hours per day. 6 MAX-VAC.COM MV_DustBlockerRange indd 6 04/06/ :07

7 SUBSTANTIAL ENERGY SAVINGS UP TO 30% SAVINGS IN ENERGY COSTS Warm air rises and remains useless in the upper part of the warehouse. A Dustblocker blows this accumulated warm air it back into the workplace. According to the supplier, this set up can save up to 30 percent on heating costs. Thermostat In large open industrial buildings and freight forwarding halls, it is virtually impossible to control or reduce energy costs. This is caused by the simple physical phenomenon that warm air rises upwards. So in order to obtain a comfortable temperature at floor level, the heating is almost constantly switched on. And still, it is often virtually impossible to heat up the workplace although the temperature below the roof is very high. Basically the ceiling gets heated instead of the shop floor. This results in high energy consumption and high heating costs, because the thermostat almost continuously switches on. According to the supplier, practical measurements over a peri-od of two years, have indicated that savings between 18% and 40% can be achieved. On average, the return on investment (ROI) has proven to be between 12 and 36 months. Rule of thumb As a rule of thumb, it is considered that at each meter altitude above the thermostat the temperature is 1-2 degrees higher. So in a hall of 10 metres height, below the ceiling it can be 30 degrees on average while the work floor is only 19 degrees. This is a waste of energy and money. The heat from the heater only partially reaches the shop floor so that the thermostat is continually switched on during the colder periods. In the hot summer months, a ceiling fan cools through a constant flow of stationary warm air. An example The heating costs of an average distribution hall or industrial hall are hefty. A hall of 12,000m 2 that is 10 metres high and has 44 dock doors, will have high annual heating costs. If these annual costs can drop by 35 percent by placing Dusblockers, enormous savings are realised while simultaneously dust problems are reduced drastically. HEALTHY LUNGS ARE VITAL The risk of lung diseases caused by particulate matter, is around 40% in case of exposure over a period of more than 20 years. Lung damage caused by exposure to particulate matter is usually not curable. The damage may continue for 2-5 years after one has stopped working (in an environment with fine dust). In that case we speak of black lung. What is black lung disease? A black lung is a collective term for a lung disease caused by inhaling fine particles. Fine particles are not filtered by the nose, and with each breath they arrive in the lungs and in the alveoli. Scar tissue is formed. In areas with scar tissue, the lungs can no longer absorb oxygen in the blood. The lungs become less elastic and breathing requires more effort. Symptoms like coughing, difficulty and/or wheezing, tightness of the chest, sneezing and watery eyes are typical for people suffering from black lung. What can you do to keep healthy lungs? By working carefully, you breathe in 10x up to 100x less particulates. Every breath counts! Every day, day in and day out, you have to be committed and focused on working carefully. This will cost you time now, but the profits will only become clear in about 10, 20 or 30 years. MAX-VAC.COM 7 MV_DustBlockerRange indd 7 04/06/ :07

8 Dustblocker 500 The Dustblocker 500 has been developed to remove the unseen dust in an area of work. The first recommendation is to collect the dust at source but not every particle of dust can be captured. Designed to be able to operate 24 hours a day it can continually work to clean the air you breathe. It is suitable for many applications from woodworking shops, machine rooms, repair workshops, bakeries, renovation areas and any other areas where silica dust from concrete, brick grout or mortar may be present. It is a quiet machine and is easily used in occupied buildings when renovations or refits are being carried out. With Hepa 14 filtration you can be certain that the filtration is to the highest standard protecting both you and the people you are working with. For rooms needing a negative pressure then a duct can be attached to the machine to take the exhaust out of the sealed room. Compact Light (19kg) Aluminium housing Ultra-tough design Easy operation 3 stage filter Voltage 230/110v Power 180w Air Flow 1500m 3 /h Air Flow (filters) 500m 3 /h Filter Type HEPA 14 / G4 / G3 Warranty 2 years Noise Level 61dB(A) Dimensions (cm) 38w x 45d x 58h 19Kg An exhaust hose can be connected Audible and visual alarm for blocked filters 8 MAX-VAC.COM MV_DustBlockerRange indd 8 04/06/ :07

9 Dustblocker 900 The Dustblocker 900 has been developed to remove the unseen dust in an area of work. The first recommendation is to collect the dust at source but not every particle of dust can be captured. Designed to be able to operate 24hours a day it can continually work to clean the air you breathe. It is suitable for many applications from woodworking shops, machine rooms, repair workshops, bakeries, renovation areas and any other areas where silica dust from concrete, brick grout or mortar may be present. It is a quiet machine and is easily used in occupied buildings when renovations or refits are being carried out. With Hepa 14 filtration you can be certain that the filtration is to the highest standard protecting both you and the people you are working with. Compact Light (27kg) Aluminium housing Ultra-tough design Easy operation 3 stage filter Voltage 230/110v Power 240w Air Flow 1900m 3 /h Air Flow (filters) 900m 3 /h Filter Type HEPA 14 / G4 / G3 Warranty 2 years Noise Level 59dB(A) Dimensions (cm) 53w x 48d x 64h 27Kg MAX-VAC.COM 9 MV_DustBlockerRange indd 9 04/06/ :08

10 Dustblocker Pro PRO-25 PRO-30 PRO-40 Voltage 230/110v Performance 325w Mass 65w x 49d x 93h 43Kg Noise Level 66dB(A) Air Power 3000m 3 /h Filter G3 + G4 + F8 Certification DIN EN 779 Material Microbiologically Inert Optional H13 or H14 Filter Full Red signal / Beep Filter Leak Orange signal / Beep Voltage 230/110v Performance 525w Mass 75w x 59d x 107h 59Kg Noise Level 69dB(A) Air Power 4200m 3 /h Filter G3 + G4 + F8 Certification DIN EN 779 Material Microbiologically Inert Optional H13 or H14 Filter Full Red signal / Beep Filter Leak Orange signal / Beep Voltage 230/110v Performance 500w Mass 85w x 69d x 121h 71Kg Noise Level 67dB(A) Air Power 4800m 3 /h Filter G3 + G4 + F8 Certification DIN EN 779 Material Microbiologically Inert Optional H13 or H14 Filter Full Red signal / Beep Filter Leak Orange signal / Beep 10 MAX-VAC.COM MV_DustBlockerRange indd 10 04/06/ :08

11 The Dustblocker Pro range has been designed for larger buildings, construction sites, manufacturing plants, laboratories, hospitals, electrical manufacturing and clean rooms to provide high levels of air filtration to decrease airborne dust particles. This keeps products and workplaces clean, and improves working conditions to ensure a more healthy workforce. With Hepa 14 filtration you can be certain that the filtration is to the highest standard protecting both you and the people you are working with. All Dust blockers are fitted with an audio and visual alarm to warn when filters need changing. PRO-50 PRO-60 PRO-80 Voltage 230/110v Performance 900w Mass 95w x 79d x 135h 91Kg Noise Level 72dB(A) Air Power 9000m 3 /h Filter G3 + G4 + F8 Certification DIN EN 779 Material Microbiologically Inert Optional H13 or H14 Filter Full Red signal / Beep Filter Leak Orange signal / Beep Voltage 230/110v Performance 1.5Kw Mass 105w x 92d x 179h 120Kg Noise Level 68dB(A) Air Power 14,400m 3 /h Filter G3 + G4 + F8 Certification DIN EN 779 Material Microbiologically Inert Optional H13 or H14 Filter Full Red signal / Beep Filter Leak Orange signal / Beep Voltage 230/110v Performance 3000w Mass 120w x 127d x 194h 195Kg Noise Level 81dB(A) Air Power 28,800m 3 /h Filter G3 + G4 + F8 Certification DIN EN 779 Material Microbiologically Inert Optional H13 or H14 Filter Full Red signal / Beep Filter Leak Orange signal / Beep MAX-VAC.COM 11 MV_DustBlockerRange indd 11 04/06/ :08

12 Dustblocker Eco The Dustblocker Eco range is designed with air purficiation in mind. The Eco 600uv is specially designed for controlling particulate matter and viruses (MRSA) in Hospitals, Nursing homes and Crematoriums. Available in various different airflows, Dustblocker Eco can be used in: Shops Clean production areas Office Gyms Canteens Medical Printing Computer server rooms ECO-250 ECO-600-UV Voltage 230v / 50/60Hz Voltage 230v / 50/60Hz Performance 40w Performance 40w + 40w Mass 31w x 22d x 31h Mass 38w x 38d x 71h 8Kg 24Kg Noise Level 38dB(A) Noise Level 48/54dB(A) Air Power 100m 3 /h Air Power m 3 /h Filter Disinfection E10 Titanium Dioxide Activated Carbon Ionization UV lamp Ozone production Filter HEPA F8 / G4 / G3 Certification DIN EN 779 Material Microbiologically Inert Filter Active Carbon (odours harmful gases) 12 MAX-VAC.COM MV_DustBlockerRange indd 12 04/06/ :08

13 Air Movement Fans These powerful robust ventilators ensure excellent fresh air circulation in a large variety of areas. They will provide solutions for many environments such as Air Movement Cooling Fume Extraction Air Supply to Confined Spaces Air Duct also available Model Diameter Airflow m 3 /h AMF cm 2700 AMF cm 3900 AMF cm 4800 AMF cm 9000 AMF cm MAX-VAC.COM 13 MV_DustBlockerRange indd 13 04/06/ :08

14 Dustblocker PRO The Dustblocker extraction units are designed to offer two solutions, either individually or at the same time. The unit can be stationary or mobile. With varying lengths of dust dependant on the model that is selected, the extraction can be used in many industries and situations such as manufacturing, electronics, food processing (such as onion sorting or potato grading), conveyor belt extraction, race and show horse stable extraction, woodworking construction sites, as a centralised vacuum system and many others. 14 MAX-VAC.COM MV_DustBlockerRange indd 14 04/06/ :08

15 DUSTBLOCKER PRO 110 DUSTBLOCKER PRO 120 DUSTBLOCKER PRO 130 FEATURES Automatic filter cleaning with compressed air Adjustable air flow 50 litre dustbin FEATURES Automatic filter cleaning with compressed air Adjustable air flow 50 litre dustbin FEATURES Automatic filter cleaning with compressed air Adjustable air flow 50 litre dustbin Airflow m 3 /h Motor Size Noise level Area 1.5 KW/240V 140 x 135 x 360 cm 70 db(a) 785kg Point extraction Automatic filter Adjustable interval cleaning with compressed air Fan 1600 U/min, (Ex-proof) Adjustable airflow Main filter 6 x F9 total 95 % 66 m² filter surface Waste capacity 50 litre Dustbin Airflow m 3 /h Motor Size Noise level Area Automatic filter cleaning with compressed air Fan 3.0 KW/400V 3 phase 270 x 135 x 360 cm 75 db(a) 850kg Point extraction Adjustable interval 1600 U/min, (Ex-proof) Adjustable airflow Main filter 12 x F9 total 95 % 132 m² filter surface Waste capacity 50 litre Dustbin Airflow Motor Size Noise level Area m 3 /hr 2 x 3.0 KW/400V 3 phase 140 x 135 x 360 cm 80 db(a) 1050 kg Point extraction Automatic filter Adjustable interval cleaning with compressed air 2x Fan 1600 U/min, (Ex-proof) Adjustable airflow Main filter 18 x F9 total 95 % 198 m² filter surface Waste capacity 2 x 50 litre Dustbin Area Extraction Max suction points 6 Max length of duct (mtrs) 40 Max length of volume (m 3 ) Area Extraction Max suction points 12 Max length of duct (mtrs) 60 Max length of volume (m 3 ) Area Extraction Max suction points 18 Max length of duct (mtrs) 100 Max length of volume (m 3 ) Conveyor & Sectional Extraction (Based on % of power) Max suction points 4 Max length of duct (mtrs) 40 Max volume of room area* (m 3 ) 1500 *closed working area with suction from the top Conveyor & Sectional Extraction (Based on % of power) Max suction points 8 Max length of duct (mtrs) 60 Max volume of room area* (m 3 ) 2500 *closed working area with suction from the top Conveyor & Sectional Extraction (Based on % of power) Max suction points 12 Max length of duct (mtrs) 100 Max volume of room area* (m 3 ) 5000 *closed working area with suction from the top MAX-VAC.COM 15 MV_DustBlockerRange indd 15 04/06/ :08

16 DB1400WF The MaxVac DB1400WF is a compact portable Dustblocker unit for weld fume extraction. The flexible 3 metre flexible arm requires the lowest effort to use. Filter counter monitoring gives an increase of safety in connection with the 12m 2 cartridge. Wall version available. Voltage V / 60hz Power 1.1kW Air Flow 1400m 3 /h Filter Media Cellulose Filter Surface 12000cm 2 Motors 1 Noise Level 72dB(A) Dimensions (cm) 70w x 75d x 90h Suction Arm 150mm 3m 80Kg 16 MAX-VAC.COM MV_DustBlockerRange indd 16 04/06/ :08

17 Dust Cabinet Cabinet designed to take small vacuums and electrical tools to enable safe cleaning and removal of dust in a controlled environment. With internal LED lighting and compressed air supply it makes cleaning those tools a dream. Easy view windows with polycarbonate to protect against breakage. FEATURES Compressed air compatible LED lighting Easy access to work compartment Excellent extraction control Easy to connect vacuum port to remove dust from the cabinet. MAX-VAC.COM 17 MV_DustBlockerRange indd 17 04/06/ :08

18 DUSTBLOCKER ACCESSORIES Dustblocker 240v Fly Lead Dustblocker Pre-filter Dustblocker Secondary Filter Dustblocker Main Filter 18 MAX-VAC.COM MV_DustBlockerRange indd 18 04/06/ :09

19 Notes MAX-VAC.COM 19 MV_DustBlockerRange indd 19 04/06/ :09

20 Mülibodenstrasse 3 CH-8172 Niederglatt Zürich, Schweiz T +41(0) W max-vac.com MV_DustBlockerRange indd 20 04/06/ :09