Product catalogue. Hot-rolled small diameter seamless steel tubes
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1 Product catalogue Hot-rolled small diameter seamless steel tubes
2 Product catalogue Our competitive edge: comprehensive offer Alchemia Capital Group has the most wide-ranging offer of seamless steel pipes on the Polish market. The Group s comprehensive offer includes pipes of diameters from 21,3 to 508 mm, which enables the Customer to order a whole range of pipes in one place. As Alchemia Group, we attach great importance to the quality of our products. The quality has been confirmed by certificates of the following inspection organizations: TÜV Nord, Lloyd s Register, PRS, DNV-GL, Bureau Veritas. Laboratorium Badań Batory, the research and development centre of the Group equipped with modern analytical and measurement equipment guarantees the quality of the products is infallible. Walcownia Rur Andrzej Walcownia Rur Andrzej (WRA), a part of Alchemia Capital Group, is the only Polish producer of hot-rolled, seamless steel tubes of diameters starting from 21,3 mm up to 114,3 mm and of wall thickness ranging from 2,0 mm to 10 mm. It manufactures: line pipes for transportation, structural tubes, boiler tubes, gas pipes, tubes for shipbuilding and tubes for threading. They are used in construction, energy sector, shipbuilding and gas industry. About 25% of WRA s output is exported, mainly to Germany, Spain, Slovakia and the United States. The process production in Walcownia Rur Andrzej is based on Ehrhardt method. Within last years series of modernizations improving process effectiveness have been implemented in order to meet Customers needs. A new reducing mill has been installed, heating units and main aggregate roll lines have been upgraded. WRA also owns a rail side-track which enables it to offer a comprehensive order service.
3 Hot-rolled small diameter seamless steel tubes WRA s advantage is a specialized laboratory, which according with regulations and standards, or as agreed with the Customer, performs chemical composition analysis and the following tests: strength tests in room and increased temperature, technological, impact strength in room and lowered temperature, hardness, macro- and microscopic metallographic and non-destructive tests. The lab, which cooperates with Laboratorium Badań Batory, offers a broad range of tests which determine product properties required by norms. High quality Walcownia Rur Andrzej has implemented the Quality Management System according to: ISO 9001, ISO and PN-N standards additionally confirmed by TÜV Nord. The quality has been confirmed by certificates of the following inspection organizations: Office of Technical Inspection (UDT), Lloyd s Register (LR), DNV-GL, Polish Register of Shipping (PRS), Buerau Veritas (BV). If required by appropriate regulations, WRA s products are marked with the CE building marking, as well as German Ü building marking. Tests which prove high quality of WRA s products are carried out in its own laboratory, which has received approvals from UDT, PRS and others. Walcownia Rur Andrzej has licences required by law in the field of environmental protection. 3
4 Product catalogue Line, structural and general use pipes according to European standards We offer hot-rolled seamless steel tubes with high mechanical properties. They are used in numerous demanding industry sectors like gas industry, mining, construction and automotive sector. kg/m Wall thickness [mm] 2,0 2,3 2,6 2,9 3,2 3,6 4,0 4,5 5,0 5,6 6,3 7,1 8,0 8,8 10,0 Outer diameter [mm] 21,3 0,95 1,08 1,20 1,32 1,43 1,57 1,71 25,0 1,29 1,44 1,58 1,72 1,90 2,07 2,28 2,47 26,9 1,40 1,56 1,72 1,87 2,07 2,26 2,49 2,70 2,94 30,0 1,76 1,94 2,11 2,34 2,56 2,83 3,08 3,27 3,68 31,8 1,87 2,07 2,26 2,50 2,74 3,03 3,30 3,62 3,96 4,32 33,7 1,99 2,20 2,41 2,67 2,93 3,24 3,54 3,88 4,26 4,66 38,0 2,27 2,51 2,75 3,05 3,35 3,72 4,07 4,47 4,93 5,41 5,92 42,4 2,55 2,82 3,09 3,44 3,79 4,21 4,61 5,08 5,61 6,18 6,79 7,29 44,5 2,69 2,98 3,26 3,63 4,00 4,44 4,87 5,37 5,94 6,55 7,20 7,75 8,51 48,3 2,93 3,25 3,56 3,97 4,37 4,86 5,34 5,90 6,53 7,21 7,95 8,57 9,45 51,0 3,10 3,44 3,77 4,21 4,64 5,16 5,67 6,27 6,94 7,69 8,48 9,16 10,10 54,0 3,65 4,01 4,47 4,93 5,49 6,04 6,68 7,41 8,21 9,08 9,81 10,90 57,0 3,87 4,25 4,74 5,23 5,83 6,41 7,10 7,88 8,74 9,67 10,50 11,60 60,3 4,11 4,51 5,03 5,55 6,19 6,82 7,55 8,39 9,32 10,30 11,20 12,40 63,5 4,33 4,76 5,32 5,87 6,55 7,21 8,00 8,89 9,88 10,90 11,90 13,20 70,0 4,80 5,27 5,90 6,51 7,27 8,01 8,89 9,90 11,00 12,20 13,30 14,80 73,0 5,01 5,51 6,16 6,81 7,60 8,38 9,31 10,40 11,50 12,80 13,90 15,50 76,1 5,24 5,75 6,44 7,11 7,95 8,77 9,74 10,80 12,10 13,40 14,60 16,30 82,5 6,26 7,00 7,74 8,66 9,56 10,80 11,80 13,20 14,70 16,00 17,90 88,9 6,76 7,57 8,38 9,37 10,30 11,50 12,80 14,30 16,00 17,40 19,50 101,6 8,70 9,63 10,80 11,90 13,30 14,80 16,50 18,50 20,10 22,60 108,0 9,27 10,30 11,50 12,70 14,10 15,80 17,70 19,70 21,50 24,20 114,3 9,83 10,90 12,20 13,50 15,00 16,80 18,80 21,00 22,90 25,70 4
5 Hot-rolled small diameter seamless steel tubes We manufacture according to: Steel grades API 5L L210/A, L245/B, L290/X42, L320/X46, L360/X52, L390/X56 PSL1 API 5L L245N/BN, L290N/X42N, L320N/X46N, L360N/X52N, L390N/X56N PSL2 PN-EN-ISO 3183 L210/A, L245/B, L290/X42, L320/X46, L360/X52, L390/X56, L415/X60 PSL1 PN-EN-ISO 3183 L245N/BN, L290N/X42N, L320N/X46N, L360N/X52N, L390N/X56N, L415N/X60N PSL2 PN-EN-ISO 3183 L245NE/BNE, L290NE/X42NE, L360NE/X52NE, L415NE/X60NE PSL2, załącznik M PN-EN ,2 S235JRH, S275JOH, S275J2H, S355JOH, S355J2H, S275NH, S275NLH, S355NH, S355NLH PN-EN P195TR1, P195TR2, P235TR1, P235TR2, P265TR1, P265TR2 PN-EN P275NL1, P275NL2, P355N, P355NH, P355NL1, P355NL2 PN-EN P215NL, P265NL PN-EN E235, E275, E315, E355, C22E, C35E, C45E, C10E, C15E, C15R PN-EN 39 S235GT PN-EN L235, L275, L355 DIN 1629 St. 37.0, St. 44.0, St DIN 1630 St. 37.4, St. 44.4, St Other grades and standards upon agreement. Lengths: random: 4 13 m (over 13 m upon agreement); limited +300/-0 mm; exact, with max. deviation: +10 mm for length < 6m, +15 mm for length 6 12 m, for length > 12 m upon agreement; repeated with allowance for cutting. Tubes supply conditions: as rolled (heat treatment upon agreement). 5
6 Product catalogue Boiler tubes according to European standards We offer top quality boiler tubes, which are used in power industry and other industry sectors, where resistance to high temperatures is required. We manufacture according to: EN Steel grades P195GH, P235GH, P265GH, 16Mo3, 13CrMo4-5, 10CrMo9-10 DIN St 35.8, St 45.8, 15Mo3, 13CrMo44, 10CrMo910 kg/m Wall thickness [mm] 2,0 2,3 2,6 2,9 3,2 3,6 4,0 4,5 5,0 5,6 6,3 7,1 8,0 8,8 10,0 Outer diameter [mm] 21,3 0,95 1,08 1,20 1,32 1,43 1,57 1,71 25,0 1,29 1,44 1,58 1,72 1,90 2,07 2,28 2,47 26,9 1,40 1,56 1,72 1,87 2,07 2,26 2,49 2,70 2,94 30,0 1,76 1,94 2,11 2,34 2,56 2,83 3,08 3,27 3,68 31,8 1,87 2,07 2,26 2,50 2,74 3,03 3,30 3,62 3,96 4,32 33,7 1,99 2,20 2,41 2,67 2,93 3,24 3,54 3,88 4,26 4,66 38,0 2,27 2,51 2,75 3,05 3,35 3,72 4,07 4,47 4,93 5,41 5,92 42,4 2,55 2,82 3,09 3,44 3,79 4,21 4,61 5,08 5,61 6,18 6,79 7,29 44,5 2,69 2,98 3,26 3,63 4,00 4,44 4,87 5,37 5,94 6,55 7,20 7,75 8,51 48,3 2,93 3,25 3,56 3,97 4,37 4,86 5,34 5,90 6,53 7,21 7,95 8,57 9,45 51,0 3,10 3,44 3,77 4,21 4,64 5,16 5,67 6,27 6,94 7,69 8,48 9,16 10,10 54,0 3,65 4,01 4,47 4,93 5,49 6,04 6,68 7,41 8,21 9,08 9,81 10,90 57,0 3,87 4,25 4,74 5,23 5,83 6,41 7,10 7,88 8,74 9,67 10,50 11,60 60,3 4,11 4,51 5,03 5,55 6,19 6,82 7,55 8,39 9,32 10,30 11,20 12,40 63,5 4,33 4,76 5,32 5,87 6,55 7,21 8,00 8,89 9,88 10,90 11,90 13,20 70,0 4,80 5,27 5,90 6,51 7,27 8,01 8,89 9,90 11,00 12,20 13,30 14,80 73,0 5,01 5,51 6,16 6,81 7,60 8,38 9,31 10,40 11,50 12,80 13,90 15,50 76,1 5,24 5,75 6,44 7,11 7,95 8,77 9,74 10,80 12,10 13,40 14,60 16,30 82,5 6,26 7,00 7,74 8,66 9,56 10,80 11,80 13,20 14,70 16,00 17,90 88,9 6,76 7,57 8,38 9,37 10,30 11,50 12,80 14,30 16,00 17,40 19,50 101,6 8,70 9,63 10,80 11,90 13,30 14,80 16,50 18,50 20,10 22,60 108,0 9,27 10,30 11,50 12,70 14,10 15,80 17,70 19,70 21,50 24,20 114,3 9,83 10,90 12,20 13,50 15,00 16,80 18,80 21,00 22,90 25,70 6
7 Hot-rolled small diameter seamless steel tubes Boiler and line tubes according to ASTM/ASME Pipes manufactured according to the following standards are suitable for bending, shaping flanges, other shaping operations and welding. This kind of tubes are used both in high and low temperatures. We manufacture according to: Steel grades ASTM A53 Grade A, Grade B ASTM A106 Grade A, Grade B, Grade C ASTM A333 Grade 1, Grade 6 DN Nominal dimension Outer diameter Variation STD-SCH 40 Variation XS-SCH 80 Wall thickness Weight Wall thickness Weight mm inch mm inch mm lb/ft kg/m inch mm lb/ft kg/m 15 ½ 21,3 0,109 2,77 0,85 1,27 0,147 3,73 1,09 1,62 20 ¾ 26,7 0,113 2,87 1,13 1,69 0,154 3,91 1,48 2, ,4 0,133 3,38 1,68 2,50 0,179 4,55 2,17 3, ¼ 42,2 0,140 3,56 2,27 3,39 0,191 4,85 3,00 4, ½ 48,3 0,145 3,68 2,72 4,05 0,200 5,08 3,63 5, ,3 0,154 3,91 3,66 5,44 0,218 5,54 5,03 7, ½ 73,0 0,203 5,16 5,80 8,63 0,276 7,01 7,67 11, ,9 0,216 5,49 7,58 11,29 0,300 7,62 10,26 15, /2 101,6 0,226 5,74 9,12 13,57 0,318 8,08 12,52 18, ,3 0,237 6,02 10,80 16,08 0,337 8,56 15,00 22,32 We manufacture according to: Steel grades ASTM A192 A192 ASTM A210 Grade A1, Grade C ASTM A213 Grade T12, T22 ASTM A334 Grade 1, Grade 6 ASTM A335 Grade P12, P22 Other grades and standards upon agreement. 7
8 Product catalogue Tubes for threading Pipes made according to the following standards may be applied both in transport of liquids and for other uses. We manufacture according to: DIN 2440, DIN 2441, EN Other grades and standards upon agreement. Steel grades St 33, S195T M H Medium rank Heavy rank Nominal dimension Outer diameter Wall thickness Weight Wall thickness Weight inch mm mm kg/m mm kg/m R 1/2 21,3 2,65 1,22 3,25 1,45 R 3/4 26,9 2,65 1,58 3,25 1,9 R 1 33,7 3,25 2,44 4,05 2,97 R 1 1/4 42,4 3,25 3,14 4,05 3,84 R 1 1/2 48,3 3,25 3,61 4,05 4,43 R 2 60,3 3,65 5,1 4,5 6,17 R 2 1/2 76,1 3,65 6,51 4,5 7,9 R 3 88,9 4,05 8,47 5,0 10,1 R 4 114,3 4,5 12,1 5,4 14,4 Tubes for shipbuilding We also manufacture tubes according to the regulations of world s major maritime inspection companies. MANUFACTURED ACCORDING TO REGULATIONS OF INSPECTION COMPANIES Inspection Company Regulation Grades RINA PID Chapter 2, sec. 2 DNV PART 2 Chapter 2, sec. 4 GL PART I Chapter 2, sec. 2B, 4C LRS PART II Chapter 6, sec. 2 BV BV MODE II SCHEME Equivalent to those offered according to PN-EN norms 8
9 Certificates 9
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11 Certificates
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