Innovative fire barrier solutions for railway applications
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1 Innovative fire barrier solutions for railway applications
2 PMA A Swiss company with a global presence PMA is a Swiss company with headquaters in the town of Uster, close to Zurich. The production facilities are on this site as well as research and developement. PMA has sales offices in all of the major European industrial countries Germany, the UK, France, Spain, Austria, and Italy. PMA AG has been developing, producing, and selling top quality cable protection systems since Our high-quality Swiss products have earned us an excellent reputation worldwide and established us as the market leader. Our range of more than 7,000 products gives customers the protection they need in railway, mechanical engineering, and shipbuilding applications worldwide. PMA products are also the solution of choice in automation, building installations and other projects where power and data cables require dependable protection. Thanks to our large network of professional partners in all of the major industrialised countries around the globe, we are able to quarantee best quality regarding products, technical support, service and fast delivery. PMA products are already sold in more than 45 countries and we continuously expand our partner base. PMA is part of the Thomas & Betts Corporation, a member of the ABB group.
3 Roxtec sealing solutions for global success Roxtec was founded in 1990 in Sweden after the invention of Multidiameter, a solution for adaptability to cables and pipes of different sizes based on modules with removable layers. A simple but smart idea which revolutionized cable routing and pipe installation processes. We began in the mid 90 s with our own module manufacturing. Today our headquarters in Karlskrona, Sweden, have extensive research and development resources, such as a design and engineering department and a technical center with test and fire labs. To meet customer requirements and to focus on their needs, we are striving for continuous product development. We are a global company with a strong local presence and we support our customers in more than 70 markets worldwide. Our sustainable growth is not only built on successful sealing solutions. We have committed people and a company culture that inspires operational excellence. Our customers often choose us because they need a fast and flexible supplier. We take pride in being able to deliver sealing products and offer local support wherever and whenever it is needed. The Roxtec sealing solution combines simplicity and safety Fire barrier solutions 3
4 Cooperation between PMA and Roxtec PMA and Roxtec have cooperated to design a system allowing cables and wires within a cable protection system to be fed through a firewall without loss of integrity. The system must seal all openings and joints preventing the spread of fire and dangerous gases for a sufficiently long period of time to allow evacuation. In the combined solutions PMA conduits, fittings and specially designed wall transit adapters are combined with a Roxtec sealing module to provide a system offering protection against the spread of fire from one compartment or room to the next. The PMA fire barrier adapters use an intumescent material fixed within the adapter to block the transport of fire, heat and fumes in the event of a fire. The material expanding to fill the cavities between the cables within the adapter. Intumescent materials (typically sodium silicate or graphite) swell as a result of heat exposure to many times their original volume. This characteristic can be used very effectively to seal cavities preventing heat, fire and gases from passing through. 4 Fire barrier solutions
5 Combined solutions Overview (Patents pending) Fire barrier 30 mm Fire barrier 60 mm PMA single side solution Fire barrier solutions 5
6 Combined solutions Details Fire barrier 30mm The first Fire barrier solution consists of a 30mm PMA fire barrier adapter designed to be used in Roxtec compact modules installed in versions of Roxtec compact frames. PMA, PMAFIX Pro or PMAFIX fittings can be attached on either side of the adapter allowing connection to PMA conduits. (PCS, PCSL, VAM, VAML) The combined PMA and Roxtec components provide a complete wall transit feed through system for cables and wires within a cable protection system providing protection against all kinds of mechanical and environmental influences. The components are easy to install and guarantee up to E30 fire stop rating according to EN for wall, roof and floor installations. The matrix below shows the combinations of Roxtec compact modules, PMA adapter, fitting and conduit which have been tested to EN Roxtec Compact Modules PMA combinations CM 30 (Ø10-25mm) CM 40 (Ø21,5-34,5mm) CM 60 (Ø28-54mm) CM 80 (Ø48-71mm) Conduit sizes Fitting and Conduit * PMAFIX IP68 PMAFIX IP68GT Conduit PMAFIX Pro Conduit MI20MI20M-30 (Ø 22,5mm) NW 12 NVNV-M NVWV-M NVNZ-M202S/Px NVNZ-M202S-10 NVNV-M202GT-10 NVWV-M202GT-10 NVNZ-M202GT/Px NVNZ-M202GT-10 VAMT-12B VAMLT-12B NKNH-M NKBH-M NKAH-M NKNZ-M202/Px NKNZ-M202S-10 PCST-12B PCSLT-12B PMA-Adapter / MIxxMIxxM-30 MI25MI25M-30 (Ø 27,5mm) MI32MI32M-30 (Ø 34,5mm) MI40MI40M-30 (Ø 42,5mm) MI50MI50M-30 (Ø 53mm) NW 36 NW 29 NW 23 NW 17 NVNV-M NVBV-M NVAV-M NVNZ-M257S/Px NVNZ-M257S-11 NVNV-M NVBV-M NVAV-M NVNZ-M323S/Px NVNZ-M323S-13 NVNV-M NVBV-M NVAV-M NVNZ-M409S/Px NVNZ-M409S-13 NVNV-M NVBV-M NVAV-M NVNZ-M506S/Px NVNZ-M506S-14 NVNV-M257GT-11 NVBV-M257GT-11 NVAV-M257GT-11 NVNZ-M257GT/Px NVNZ-M257GT-11 NVNV-M323GT-13 NVBV-M323GT-13 NVAV-M323GT-13 NVNZ-M323GT/Px NVNZ-M323GT-13 NVNV-M409GT-13 NVBV-M409GT-13 NVAV-M409GT-13 NVNZ-M409GT/Px NVNZ-M409GT-13 NVNV-M506GT-14 NVBV-M506GT-14 NVAV-M506GT-14 NVNZ-M506GT/Px NVNZ-M506GT-14 VAMG-17B VAMLG-17B VAMG-23B VAMLG-23B VAMG-29B VAMLG-29B VAMG-36B VAMLG-36B NKNH-M NKBH-M NKAH-M NKNZ-M257/Px NKNZ-M257S-11 NKNH-M NKBH-M NKAH-M NKNZ-M323/Px NKNZ-M323S-13 NKNH-M NKBH-M NKAH-M NKNZ-M409/Px NKNZ-M409S-13 NKNH-M NKBH-M NKAH-M NKNZ-M506/Px NKNZ-M506S-14 PCSG-17B PCSLG-17B PCSG-23B PCSLG-23B PCSG-29B PCSLG-29B PCSG-36B PCSLG-36B MI63MI63M-30 (Ø 66mm) NW 48 NVNV-M NVBV-M NVWV-M NVAV-M NVNZ-M638S/Px NVNZ-M638S-14 NVNV-M638GT-14 NVBV-M638GT-14 NVWV-M638GT-14 NVAV-M638GT-14 NVNZ-M638GT/Px NVNZ-M638GT-14 VAMG-48B VAMLG-48B NKNH-M NKBH-M NKAH-M NKNZ-M638/Px NKNZ-M638S-14 PCSG-48B PCSLG-48B * Other PMA components in alternative configurations available 6 Fire barrier solutions
7 Fire barrier 60mm The second Fire barrier solution consists of a 60mm PMA fire barrier adapter designed to be used in Roxtec regular modules, installed in Roxtec S-, SF- and G frames or in customized frames. PMA PMAFIX Pro or PMAFIX fittings can be attached on either side of the adapter allowing connection to PMA conduits. (PCS, PCSL, VAM, VAML) The combined PMA and Roxtec components provide a complete wall transit feed through system for cables and wires within a cable protection system providing protection against all kinds of mechanical and environmental influences. The components are easy to install and guarantee an E60 fire stop rating according to EN for wall, roof and floor installations. The matrix below shows the combinations of Roxtec regular modules, PMA adapter, fitting and conduit which have been tested to EN Roxtec Regular Modules PMA combinations RM 30 (Ø10-25mm) RM 40 (Ø21,5-34,5mm) RM 60 (Ø28-54mm) RM 80 (Ø48-71mm) RM 90 (Ø48-71mm) Conduit sizes Fitting and Conduit * PMAFIX IP68 PMAFIX IP68GT Conduit PMAFIX Pro Conduit MI20MI20M-60 (Ø 22,5mm) NW 12 NVNV-M NVWV-M NVNZ-M202S/Px NVNZ-M202S-10 NVNV-M202GT-10 NVWV-M202GT-10 NVNZ-M202GT/Px NVNZ-M202GT-10 VAMT-12B VAMLT-12B NKNH-M NKBH-M NKAH-M NKNZ-M202/Px NKNZ-M202S-10 PCST-12B PCSLT-12B PMA-Adapter / MIxxMIxxM-60 MI- 25MI25M-60 (Ø 27,5mm) MI32MI32M-60 (Ø 34,5mm) MI- 40MI40M-60 (Ø 42,5mm) MI50MI50M-60 (Ø 53mm) NW 36 NW 29 NW23 NW 17 NVNV-M NVBV-M NVAV-M NVNZ-M257S/Px NVNZ-M257S-11 NVNV-M NVBV-M NVAV-M NVNZ-M323S/Px NVNZ-M323S-13 NVNV-M NVBV-M NVAV-M NVNZ-M409S/Px NVNZ-M409S-13 NVNV-M NVBV-M NVAV-M NVNZ-M506S/Px NVNZ-M506S-14 NVNV-M257GT-11 NVBV-M257GT-11 NVAV-M257GT-11 NVNZ-M257GT/Px NVNZ-M257GT-11 NVNV-M323GT-13 NVBV-M323GT-13 NVAV-M323GT-13 NVNZ-M323GT/Px NVNZ-M323GT-13 NVNV-M409GT-13 NVBV-M409GT-13 NVAV-M409GT-13 NVNZ-M409GT/Px NVNZ-M409GT-13 NVNV-M506GT-14 NVBV-M506GT-14 NVAV-M506GT-14 NVNZ-M506GT/Px NVNZ-M506GT-14 VAMG-17B VAMLG-17B VAMG-23B VAMLG-23B VAMG-29B VAMLG-29B VAMG-36B VAMLG-36B NKNH-M NKBH-M NKAH-M NKNZ-M257/Px NKNZ-M257S-11 NKNH-M NKBH-M NKAH-M NKNZ-M323/Px NKNZ-M323S-13 NKNH-M NKBH-M NKAH-M NKNZ-M409/Px NKNZ-M409S-13 NKNH-M NKBH-M NKAH-M NKNZ-M506/Px NKNZ-M506S-14 PCSG-17B PCSLG-17B PCSG-23B PCSLG-23B PCSG-29B PCSLG-29B PCSG-36B PCSLG-36B MI63MI63M-60 (Ø 66mm) NW 48 NVNV-M NVBV-M NVWV-M NVAV-M NVNZ-M638S/Px NVNZ-M638S-14 NVNV-M638GT-14 NVBV-M638GT-14 NVWV-M638GT-14 NVAV-M638GT-14 NVNZ-M638GT/Px NVNZ-M638GT-14 VAMG-48B VAMLG-48B NKNH-M NKBH-M NKAH-M NKNZ-M638/Px NKNZ-M638S-14 PCSG-48B PCSLG-48B * Other PMA components in alternative configurations available Fire barrier solutions 7
8 PMA solutions Details PMA has designed a fire barrier adapter allowing termination of a cable protection system to a fire wall. The adapter also uses intumescent material to seal all cavities in the event of a fire and can be attached directly to the fire wall. It ensures that cables and wires can be fed through the fire barrier while retaining an E30 rating and above according to EN The matrix below shows the combinations PMA adapter, fitting and conduit which have been tested to EN PMA Adapter PMA Conduits PMA Fittings PMA MA/B Adapter Conduit Size VAM & VAML Conduits PCS & PCSL Conduits Possible Fitting Geometries PMAFIX Pro PMAFIX IP68 PMAFIX IP68GT M16MI16M-10/B NW10 VAMT-10B or VAMLT-10B PCST-10B or PCSLT-10B Straight 90 Curved Elbow 45 Elbow Pflitsch strain relief Jacob strain relief NKNH-M NKBH-M NKAH-M NKNZ-M160/Px NKNZ-M160S-10 NVNV-M NVWV-M NVNZ-M160S/Px NVNZ-M160S-10 NVNV-M160GT-10 NVWV-M160GT-10 NVNZ-M160GT/Px NVNZ-M160GT-10 M20MI20M-10/B NW12 VAMT-12B or VAMLT-12B PCST-12B or PCSLT-12B Straight 90 Curved Elbow 45 Elbow Pflitsch strain relief Jacob strain relief NKNH-M NKBH-M NKAH-M NKNZ-M202/Px NKNZ-M202S-10 NVNV-M NVWV-M NVNZ-M202S/Px NVNZ-M202S-10 NVNV-M202GT-10 NVWV-M202GT-10 NVNZ-M202GT/Px NVNZ-M202GT-10 M25MI25M-10/B NW17 VAMG-17B or VAMLG-17B PCSG-17B or PCSLG-17B Straight 90 Curved Elbow 45 Elbow Pflitsch strain relief Jacob strain relief NKNH-M NKBH-M NKAH-M NKNZ-M257/Px NKNZ-M257S-11 NVNV-M NVBV-M NVAV-M NVNZ-M257S/Px NVNZ-M257S-11 NVNV-M257GT-11 NVBV-M257GT-11 NVAV-M257GT-11 NVNZ-M257GT/Px NVNZ-M257GT-11 M32MI32M-13/B NW23 VAMG-23B or VAMLG-23B PCSG-23B or PCSLG-23B Straight 90 Curved Elbow 45 Elbow Pflitsch strain relief Jacob strain relief NKNH-M NKBH-M NKAH-M NKNZ-M323/Px NKNZ-M323S-13 NVNV-M NVBV-M NVAV-M NVNZ-M323S/Px NVNZ-M323S-13 NVNV-M323GT-13 NVBV-M323GT-13 NVAV-M323GT-13 NVNZ-M323GT/Px NVNZ-M323GT-13 M40MI40M-13/B NW29 VAMG-29B or VAMLG-29B PCSG-29B or PCSLG-29B Straight 90 Curved Elbow 45 Elbow Pflitsch strain relief Jacob strain relief NKNH-M NKBH-M NKAH-M NKNZ-M409/Px NKNZ-M409S-13 NVNV-M NVBV-M NVAV-M NVNZ-M409S/Px NVNZ-M409S-13 NVNV-M409GT-13 NVBV-M409GT-13 NVAV-M409GT-13 NVNZ-M409GT/Px NVNZ-M409GT-13 M50MI50M-13/B NW36 VAMG-36B or VAMLG-36B PCSG-36B or PCSLG-36B Straight 90 Curved Elbow 45 Elbow Pflitsch strain relief Jacob strain relief NKNH-M NKBH-M NKAH-M NKNZ-M506/Px NKNZ-M506S-14 NVNV-M NVBV-M NVAV-M NVNZ-M506S/Px NVNZ-M506S-14 NVNV-M506GT-14 NVBV-M506GT-14 NVAV-M506GT-14 NVNZ-M506GT/Px NVNZ-M506GT-14 M63MI63M-14/B NW48 VAMG-48B or VAMLG-48B PCSG-48B or PCSLG-48B Straight 90 Curved Elbow 45 Elbow Pflitsch strain relief Jacob strain relief NKNH-M NKBH-M NKAH-M NKNZ-M638/Px NKNZ-M638S-14 NVNV-M NVBV-M NVAV-M NVNZ-M638S/Px NVNZ-M638S-14 NVNV-M638GT-14 NVBV-M638GT-14 NVAV-M638GT-14 NVNZ-M638GT/Px NVNZ-M638GT-14 8 Fire barrier solutions
9 EN Classification of PMA and Roxtec materials EN describes the requirements for fire barriers within track vehicles. EN describes the material requirements for components to be used on track vehicles. All the Roxtec components and PMA components mentioned within this broschure have also been tested according to EN Roxtec sealing modules PMAFLEX conduits PMAFIX Pro IP68 & IP69K PMAFIX IP68 Roxtec Sealing Modules PMAFLEX Conduits PMAFIX Pro IP68 + IP69K PMAFIX IP68 Fire barrier solutions 9
10 Roxtec RM PPS The Roxtec RM PPS sealing module is a customized solution produced to customer order. It includes intumescent material which expands upon exposure to high temperatures sealing wall transits. It can easily be adapted to seal PMA conduits of various sizes in a wide range of applications achieving an E60 rating according to EN Fire barrier solutions
11 Roxtec RS PPS/S The Roxtec round frame RS PPS/S is a sealing solution which can be used to seal wall penetrations. It is approved for use with PMA conduits in a wide range of structures such as walls and floors, achieving up to E60 rating according to EN In case of fire, it efficiently blocks smoke and flames from passing through the penetration. The solution is easy to install and due to its compact size can reduce the weight of the complete solution. Fire barrier solutions 11
12 EN General section Railway vehicles are assessed for their fire safety risk according to: Design Category (Automatic, Double-decker, Sleeping cars, Standard vehicles). Operating Category (Ranging from above ground operation with good evacuation possibilities through to underground or elevated section operation with poor evacuation possibilities). Hazard Level can be derived from the following matrix taking into consideration both the Design Category and the Operation Category Design Categories N A D S Standard Vehicles Automatic Vehicles without trained staff Double decked vehicles Sleeping Cars and Couchette 1 Overground trains- No tunnels/elevated selections- Side Evacuation possible HL1 HL1 HL1 HL1 Operation Categories 2 Trains used in tunnels/on elevated sections-side evacuation possible- Ultimate place of safety reachable in short running time 3 Trains used in tunnels/on elevated sections-side evacuation possible- Ultimate place of safety reachable in long running time HL2 HL2 HL2 HL2 HL2 HL2 HL2 HL3 4 Trains used in tunnels/on elevated sections- No Side evacuation possible- Ultimate place of safety reachable in short running time HL3 HL3 HL3 HL3 12 Fire barrier solutions
13 EN Fire behaviour requirements materials Fire safety performance levels for component materials are set for each of the Hazard Levels for internal and external use for the following parameters Flammability LOI, Smoke emission and Toxicity. HL1 HL 2 HL 3 R22 (IN16; EL2; EL6A; EL7A; M2) T01 EN ISO : OI Oxygen Content % Minimum T10.03 EN ISO : 25 kwm -2 D s max. dimensionless Maximum T12 NF X and -2, 600 C CIT NLP dimensionless Maximum 1,2 0, R23 (EX12; EL2; EL5 EL6B; EL7B; M3) T01 EN ISO : OI Oxygen Content % Minimum T10.03 EN ISO : 25 kwm -2 D s max. dimensionless Maximum T12 NF X and -2, 600 C CIT NLP dimensionless Maximum - 1,8 1,5 EN Fire resistance requirements for fire barriers Fire barriers can play an important part in fire safety concepts for passenger vehicles, preventing fires from spreading and gases from being transported and providing safe areas for passengers until evacuation can be completed. EN describes the Fire resistance requirements for fire barriers. It is not difficult to envisage that positions where cables are fed through a fire barrier could without careful design be potential weak spots in the barrier where fire, heat or gases could break through. E, I and W requirements are specified for 10 different fire barriers installation situations and according to operating category as defined in EN E (Integrity) with ratings E15, E30 (in minutes) I (Thermal Insulation) W (Radiation) The highest requirement E30 for fire integrity is placed upon a fire barrier between a luggage compartment and the passenger zone or driver s cabin for operation category 3 and 4. No break through of fire within 30 minutes. For many of the 10 installation situations and operating categories E15 is sufficient. Fire barrier solutions 13
14 Project relevant certificates 14 Fire barrier solutions
15 Fire Barrier Application Solutions Fire barrier solutions 15
16 Innovative fire barrier solutions for railway applications worldwide: PMA AG (Headquarters) Aathalstrasse Uster Switzerland Tel: +41 / Fax: +41 / pma-ch.info@tnb.com Roxtec International AB Box Karlskrona Sweden Tel: +46 / Fax: +46 / info@roxtec.com The content of the PMA/Thomas & Betts catalogue has been carefully checked for accuracy at the time of print. However, PMA/Thomas & Betts doesn t give any warranty of any kind, express or implied, in this respect and shall not be liable for any loss or damage that may result from any use or as a consequence of any inaccuracies in or any omissions from the information which it may contain. Copyright PMA/Thomas&Betts Copyright in these pages is owned by PMA/Thomas & Betts except where otherwise indicated. No part of this publication may be reproduced, copied or transmitted in any form or by any means, without our prior written permission. Images, trade marks, brands, designs and technology are also protected by other intellectual property rights and may not be reproduced or appropriated in any manner without written permission of their respective owners. Thomas & Betts reserves the right to change and improve any product specifications or other mentions in the catalogue at its own discretion and at any time. These conditions of use are governed by the laws of the Netherlands and the courts of Amsterdam shall have exclusive jurisdiction in any dispute. Roxtec is a registered trademark of Roxtec in Sweden and/or other countries. Multidiameter is a registered trademark of Roxtec in Sweden and/or other countries. Roxtec system, a number of products used for cable entries. Roxtec International AB 2014 Photo/illustration: Roxtec AB. DISCLAIMER: The Roxtec cable entry sealing system ( the Roxtec system ) is a modular-based system of sealing products consisting of different components. Each and every one of the components is necessary for the best performance of the Roxtec system. The Roxtec system has been certified to resist a number of different hazards. Any such certification, and the ability of the Roxtec system to resist such hazards, is dependent on all components that are installed as a part of the Roxtec system. Thus, the certification is not valid and does not apply unless all components installed as part of the Roxtec system are manufactured by or under license from Roxtec ( authorized manufacturer ). Roxtec gives no performance guarantee with respect to the Roxtec system, unless (I) all components installed as part of the Roxtec system are manufactured by an authorized manufacturer and (II) the purchaser is in compliance with (a), and (b), below. (a) During storage, the Roxtec system or part thereof, shall be kept indoors in its original packaging at room temperature. (b) Installation shall be carried out in accordance with Roxtec installation instructions in effect from time to time. The product information provided by Roxtec does not release the purchaser of the Roxtec system, or part thereof, from the obligation to independently determine the suitability of the products for the intended process, installation and/or use. Roxtec gives no guarantee for the Roxtec system or any part thereof and assumes no liability for any loss or damage whatsoever, whether direct, indirect, consequential, loss of profit or otherwise, occurred or caused by the Roxtec systems or installations containing components not manufactured by an authorized manufacturer and/ or occurred or caused by the use of the Roxtec system in a manner or for an application other than for which the Roxtec system was designed or intended. Roxtec expressly excludes any implied warranties of merchantability and fitness for a particular purpose and all other express or implied representations and warranties provided by statute or common law. User determines suitability of the Roxtec system for intended use and assumes all risk and liability in connection therewith. In no event shall Roxtec be liable for indirect, consequential, punitive, special, exemplary or incidental damages or losses. PMA-KAT.25 E V1 09/14
UL MATERIAL YELLOW CARD GRILON ANNEX Material certificates : Background information and classification information acc. to EN 45545-2 The European standard EN 45545-2 classifies the requirements for fire
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