The solid choice in architectural mouldings
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1 The solid choice in architectural mouldings ANVIL WAY, WELSHPOOL WA 6106 I P:
2 Add character and strength to your home with Aerostone mouldings AEROSTONE AEROSTONE I THE SOLID CHOICE I PAGE 2
3 Contents Defi ne the look of your home Why choose Aerostone Installation process...8 From ordinary to the extraordinary...9 We can customise to suit your style Plain banding Arches and curves...14 Standard profi les Window sills Window skirts Keystones Quoining CONTENTS AEROSTONE I THE SOLID CHOICE I PAGE ANVIL WAY, WELSHPOOL WA 6106 I P:
4 Define the look of your home with Aerostone mouldings Your front façade is often the fi rst thing buyers see on your property. No matter how amazing your house is on the inside, people will judge it fi rst from the outside, which is why your front facade is so important. Improvements made to this area of a property can yield massive returns in more ways than one higher property value, buyer confi dence in the property and the ability to sell or rent your property quicker. We manufacture all our products using aerated concrete from CSR Hebel aerated concrete blocks, which is shaped to help create a unique style for your home, shop or commercial property. With more than 18 years experience in the industry, we have established ourselves as a reliable supplier of high-quality products, which will change the way your home looks and feels, adding value to it at the same time. DEFINE YOUR LOOK Durable, stable & attractive Aerostone is a solid product made from aerated concrete; it differs from polyurethane and polystyrene products, which have a solid outer shell but a softer material inside. This means our product is more durable and stable than competitor products. It can withstand harsh environmental conditions such as high temperatures, bushfi res and storms, reducing the need to replace mouldings over time. Installed on masonry with our own formulated adhesive, our product gives you a permanent fi xture for the life of your home. Short turn-around time Because we make everything in-house, our products have a relatively quick turn-around time, which allows us to meet urgent building deadlines, and supply products with a short amount of notice. Standard product lines can be produced in one day. Many other products need time to dry and set as they are changing state, whereas our products begin from a dry block and are produced as a dry block, we simply shape the block to your liking. AEROSTONE I THE SOLID CHOICE I PAGE 4
5 Unlimited moulding designs By offering an expansive number of moulding designs to suit the styles of a huge variety of residential and commercial properties, we are confi dent you will fi nd something to suit your needs. In addition, we provide installation services to fi t mouldings to the exterior of your home or property. We can also include installation training for DIY home owners and building contractors, if required. Available to everyone Whether you are a commercial or residential project builder needing to add some style to your project, or a home owner or DIY enthusiast wanting to give your home a facelift, or a real estate agent who wants to add value to a home that s up for sale; Aerostone products are available to you. Our moulding specialists are at your service to provide you with product knowledge and advice you need when choosing the right moulding for your home. DEFINE YOUR LOOK AEROSTONE I THE SOLID CHOICE I PAGE ANVIL WAY, WELSHPOOL WA 6106 I P:
6 Why choose Aerostone? Value for money: add great value to your exterior makeover. Durable: solid, with a long product life. Standard 7-year warranty on all products. Reliable: no ongoing maintenance issues that are common to polyurethane and polystyrene products. Light weight: weighs 1/5 of normal concrete or brick, but feels just as strong. Quick turnaround: short lead times in manufacturing and installation s of applications: a large range of products with a wide range of uses. WHY CHOOSE AEROSTONE? Customised: Can be shaped and styled to suit any customer design or specifi cations and is compatible with masonry based construction. Expert product advice: Our specialist team at Aerostone offers design and building expertise to customers during the product selection process. Easy to use: Aerostone is easily carved, shaped and sanded; installation is also simple, and typically takes 1/2 day to 1 day. We also offer installation services to residential and commercial customers and/or training if required. Eco-friendly: Aerostone is created from an energy effi cient based product and is not a synthetic or chemical based material. % Australian made: meets Australian building standards and can be delivered to any location within Australia. AEROSTONE I THE SOLID CHOICE I PAGE 6
7 Easy to install, cut, drill and work through One of the huge benefits of Ae rostone products is the ease of installation. You don t have to be a qualified tradesperson to be able to successfully install mouldings on your home. For the best results we recommend that Aerostone products be installed on clean masonry or render, free from paints, sealers and other coatings. And it is important to always use Aerostone adhesives and recommended finishes for a solid result. The Aerostone adhesives have an initial hold after 15 minutes, and temporary support may be required until the initial set occurs. Depending on the size and weight of the product to be installed, the adhesive will have an amount of suction to the surface of the wall. The support is mainly used to prevent the product from sliding and moving. If the material is light enough, the suction of the adhesive may be sufficient to hold it in place. To make things easier for you, we have included a list of the tools you will need for installing your moulds and a step by step process for you to follow. Basic tools required for installation: Bucket or container to mix the adhesive in. Spatula, broad knife or pointing trowel to apply the adhesive. Hand saw or hacksaw to cut the Aerostone product. Concrete nails, standard nails, and hammer to pin into the render or mortar joins. INSTALLATION PROCESS Tape measure and pencil to set out placement of the mould. Paint brush and water to wash any adhesive that may smear onto face brick work. Optional tools, recommended for sizable projects: Mixing tool and drill; this will ensure you achieve an even consistency with minimal lumps. Rasp or course sanding block; to shape and sand uneven surfaces. Small tool; excellent for fiddly filling and patching AEROSTONE I THE SOLID CHOICE I PAGE ANVIL WAY, WELSHPOOL WA 6106 I P:
8 Installation Process 1. Work out where the product is to be installed. Set to top or bottom for alignment. 2. Set out how the product is to be supported until initial set e.g. pin or prop 3. Mix adhesive: start with 2cm of water in the bottom of a bucket or container, add powder Aerostone adhesive until a small island is formed in the centre of the bucket (approximately half of the area). 4. Allow to soak for a few minutes. 5. Mix by hand or mixer; add powder until the consistency is achieved. The mix should not run off your spatula, but should slowly slump. If it doesn t move it is too dry and more water needs to be added. INSTALLATION PROCESS 6. Apply the adhesive to the perimeter of the piece to be installed. This should be in a continuous bead. Additional adhesive can be added in the way of dobs in the centre of the piece. 7. Place the piece to the wall, pressing evenly and firmly, and squeezing the adhesive. The perfect amount of adhesive to the perimeter will seal the edges and not excessively ooze out. 8. Repeat the process with subsequent pieces, applying adhesive between the ends of the product as well. 9. Any adhesive that has oozed out and has smeared onto face brick work can be cut back with the corner of your spatula and cleaned off with clean water and a brush. 10. Fill in any holes or gaps against the wall with a spatula or small tool to prevent water from getting behind the mould. 11. Allow 2-3 hours for drying, depending on the weather. 12. The product can then be sanded with an off-cut of Aerostone, sanding block or something similar. 13. Any defects or joins that have shrunk back can be filled and sanded after 20 minutes. 14. Any excess or overhang on external corners can be cut back and sanded. 15. All Aerostone products are strongly recommended to be painted or under coated with Acrylic Render Finish paint, such as Dulux Acrasand from the Acratex range. Visit our website to have a look at our DIY video for installing Aerostone moulds! www. AEROSTONE I THE SOLID CHOICE I PAGE 8
9 From ordinary to the extraordinary At Aerostone we pride ourselves on adding that point of difference to your home or project to make it look extraordinary. We have included some examples of our products put into action to give you an idea of how we can transform the look of your home. The Manor Huntriss Road, Woodlands BEFORE AFTER This very elegant English Manor styled home is highlighted by the contrasting Aerostone products including fascia line and mid-level moulds, window surrounds and reveals, portico cladding, chimney moulds and parapet moulds. The uniform sized windows and pronounced entry make a great eye catching feature. Aerostone was chosen by the home owner as the preferred product for this project. ORDINARY TO THE EXTRAORDINARY AEROSTONE I THE SOLID CHOICE I PAGE ANVIL WAY, WELSHPOOL WA 6106 I P:
10 Manor Homes Princeton Display San Remo Boulevard, Stirling BEFORE AFTER ORDINARY TO THE EXTRAORDINARY This very tasteful two story home built in 2007 features Federation Corbels under eaves, plain banding, feature keystones, 25mm cladding, and rebated banding. Recently revisited by a potential client who wished to see how the product had aged, he was impressed to see that it looks as good today as it did in the original photo. The use of plain banding and darker tones has delivered decorative external features at a cost-effective price. Australand Cockburn Lot 8 Signal Terrace, Cockburn Central BEFORE AFTER This five storey modular wall would be a bland monolith without the depth and colour of Aerostone cladding. Manufactured from Hebel, the cladding was supplied as 25mm thick panels in modular sizes. Using a combination of applied cladding and on-site routing, the face of the building was transformed with stepped and negative lines. Acrylic texture coating was applied in three colours to create a seamless finish. The result was a visually impactful, three dimensional effect. AEROSTONE I THE SOLID CHOICE I PAGE 10
11 We can customise to suit your style Aerostone s standard product range has a wide variety of styles to choose from but if you can t find what you re looking for, we can design a moulding that is suited to your particular style. Contact one of our representatives today to find out how we can deliver the perfect finish for your home. CUSTOMISE TO SUIT YOUR STYLE AEROSTONE I THE SOLID CHOICE I PAGE ANVIL WAY, WELSHPOOL WA 6106 I P:
12 Plain Banding Banding is a protruding lineal mould used as a horizontal feature to break up areas on the exterior/interior of a building. Be it rectangular or profiled in section, all products can be joined in height as long as each section is fixed to the main support wall. If this type of mould is used on the face brick work you will need to consider whether the banding is wide enough to cover a full brick course and joins, particularly arches. Stock items range from 25mm to 300mm in size. A x B mm Plain banding A: Vertical B: Thickness NOTE: - A from mm To 600mm - B from 15mm To 200mm Minimum standard B: 25mm 600mm is maximum vertical height (A) for mould mm thick (B) 515mm is maximum vertical height (A) for less than mm thick (B) Hebel standard length: 600mm, (It can be cut to required size) PLAIN BANDING Standard stock plain banding 75x25mm x25mm 172x25mm 260x25mm 300x25mm 345x25mm x25mm 515x25mm AEROSTONE I THE SOLID CHOICE I PAGE 12
13 Plain Banding Rebated Band The rebate is calculated by % of the height and % of the thickness unless otherwise requested. Stepped Band Each step is calculated as 1/3 of the overall height and thickness. Chamfered Chamfers are at 45 degrees, and unless otherwise stated shall be at % of the thickness. PLAIN BANDING Splayed All splays are calculated at % of the height and % of the thickness unless otherwise requested. Round Edge Options Bull Nose Quarter Round Half Round AEROSTONE I THE SOLID CHOICE I PAGE ANVIL WAY, WELSHPOOL WA 6106 I P:
14 Arches and Curves All the Aerostone Arches and curves are custom made to suite. It can be a plain profile band or profiled section. To calculate the arch radius, Aerostone requires the width and size of each arch. ARCHES AND CURVES Arched Profile Curved Profile AEROSTONE I THE SOLID CHOICE I PAGE 14
15 Standard Profiles Alvaro x 35mm Bolection - x 25mm 25 STANDARD PROFILES AEROSTONE I THE SOLID CHOICE I PAGE ANVIL WAY, WELSHPOOL WA 6106 I P:
16 Standard Profiles Bosolo - 1x75mm 75 1 Bosolo - 200xmm 2000 STANDARD PROFILES Bosolo Dental - 1x75mm 75 1 Bosolo Dental - 200xmm 2000 AEROSTONE I THE SOLID CHOICE I PAGE 16
17 Standard Profiles Boston - 135xmm 135 Boston - 200xmm Boston Dental - 135xmm 135 STANDARD PROFILES Boston Dental - 200xmm 2000 AEROSTONE I THE SOLID CHOICE I PAGE ANVIL WAY, WELSHPOOL WA 6106 I P:
18 Standard Profiles Capri - xmm Capri - 172xmm 172 STANDARD PROFILES Capri - 2x1mm 1 2 AEROSTONE I THE SOLID CHOICE I PAGE 18
19 Standard Profiles Cavetto - xmm Cavetto - 75x75mm Cavetto - 1x1mm 1 Cavetto - 200x1mm 1 1 STANDARD PROFILES 200 Cavetto - 200x200mm AEROSTONE I THE SOLID CHOICE I PAGE ANVIL WAY, WELSHPOOL WA 6106 I P:
20 Standard Profiles Colonial - xmm Colonial - x35mm 35 Colonial - xmm STANDARD PROFILES Colonial - 1xmm 0 1 Colonial - 1x75mm 75 1 AEROSTONE I THE SOLID CHOICE I PAGE 20
21 Standard Profiles Colonial - 200xmm 2000 Colonial - 200x75mm STANDARD PROFILES AEROSTONE I THE SOLID CHOICE I PAGE ANVIL WAY, WELSHPOOL WA 6106 I P:
22 Standard Profiles Cove -xmm 0 0 Cove -1x1mm 1 1 STANDARD PROFILES Cove - 200x200mm Cove - 2x200mm AEROSTONE I THE SOLID CHOICE I PAGE 22
23 Standard Profiles Cyma -xmm 0 Cyma -1xmm 0 1 Cyma -200x1mm STANDARD PROFILES AEROSTONE I THE SOLID CHOICE I PAGE ANVIL WAY, WELSHPOOL WA 6106 I P:
24 Standard Profiles Felton - 230xmm Felton Dental - 230xmm 0 STANDARD PROFILES 230 AEROSTONE I THE SOLID CHOICE I PAGE 24
25 Standard Profiles Florentine - x 35mm 35 Florentine - 1 x mm 1 Florentine - 172x75mm 75 Florentine x mm - Rebated 172 STANDARD PROFILES 260 Florentine 200x75mm AEROSTONE I THE SOLID CHOICE I PAGE ANVIL WAY, WELSHPOOL WA 6106 I P:
26 Standard Profiles Georgian - x 35mm 35 Georgian x mm 172 STANDARD PROFILES Standard Profiles Hawaii aii - 86xmm 86 Hawaii aii - 130x75mm Hawaii aii - 172xmm AEROSTONE I THE SOLID CHOICE I PAGE 26
27 Standard Profiles Inlay - x 35mm 35 0 Standard Profiles Kent - 172xmm STANDARD PROFILES AEROSTONE I THE SOLID CHOICE I PAGE ANVIL WAY, WELSHPOOL WA 6106 I P:
28 Standard Profiles Lincoln - xmm Lincoln - 86 x 75mm Lincoln - x mm STANDARD PROFILES Lincoln x mm AEROSTONE I THE SOLID CHOICE I PAGE 28
29 Standard Profiles Lincoln - 200x200mm Lincoln - 260x200mm STANDARD PROFILES AEROSTONE I THE SOLID CHOICE I PAGE ANVIL WAY, WELSHPOOL WA 6106 I P:
30 Standard Profiles Mayfair - 172x35mm Mayfair - 220x35mm 35 STANDARD PROFILES Mayfair - 2x35mm AEROSTONE I THE SOLID CHOICE I PAGE 30
31 Standard Profiles Miami - 172x35mm Miami - 172xmm 172 Miami - 260x1mm 1 STANDARD PROFILES 260 AEROSTONE I THE SOLID CHOICE I PAGE ANVIL WAY, WELSHPOOL WA 6106 I P:
32 Standard Profiles Ovolo - xmm Ovolo - 75 x 75mm Ovolo - x 75mm 75 STANDARD PROFILES Ovolo - x mm Ovolo - 172x1mm Ovolo x 200mm AEROSTONE I THE SOLID CHOICE I PAGE 32
33 Standard Profiles Paris x 35mm Paris x mm 172 STANDARD PROFILES AEROSTONE I THE SOLID CHOICE I PAGE ANVIL WAY, WELSHPOOL WA 6106 I P:
34 Standard Profiles Rio - x75mm 75 0 Rio - 1xmm 1 STANDARD PROFILES Rio - 260x1mm Rio - 3x200mm AEROSTONE I THE SOLID CHOICE I PAGE 34
35 Standard Profiles Roma - 75 x 25mm Roma x 35mm Roma x mm 172 STANDARD PROFILES Roma - 2 x 75mm 75 2 AEROSTONE I THE SOLID CHOICE I PAGE ANVIL WAY, WELSHPOOL WA 6106 I P:
36 Standard Profiles Santa Barbara - 172x75mm Sorrento - 1 x mm STANDARD PROFILES Sorrento x mm Sorrento x 1mm AEROSTONE I THE SOLID CHOICE I PAGE 36
37 Standard Profiles Triest - xmm Triest - x 75mm 75 Triest x 125mm STANDARD PROFILES AEROSTONE I THE SOLID CHOICE I PAGE ANVIL WAY, WELSHPOOL WA 6106 I P:
38 Standard Profiles Turin - 1xmm 1 Turin - 200x75mm STANDARD PROFILES Turin - 260xmm 260 AEROSTONE I THE SOLID CHOICE I PAGE 38
39 Standard Profiles Verona - 1xmm 1 Verona - 200x75mm 75 Verona - 300xmm 2000 STANDARD PROFILES 3000 AEROSTONE I THE SOLID CHOICE I PAGE ANVIL WAY, WELSHPOOL WA 6106 I P:
40 Standard Profiles York - 75xmm 75 York - xmm STANDARD PROFILES AEROSTONE I THE SOLID CHOICE I PAGE 40
41 Window Sills ANVIL WAY, WELSHPOOL WA 6106 I P:
42 Window Sills Sills is the general term for the bottom of a window. Sills can be any feature built in or planted on, to emphasise the bottom of the window. Sill mouldings are generally used in the form of a band or skirt, however render to reveals may be also required. Bellini Sill - 1xmm 1 Bosolo Sill - 172xmm 172 WINDOW SILLS Capri Sill - 172xmm 172 Colonial Sill - 172xmm 172 AEROSTONE I THE SOLID CHOICE I PAGE 42
43 Window Sills Cyma Sill - 172xmm 172 Hawaii Sill - 172xmm 172 Kent Sill - 172x 172 WINDOW SILLS Lincoln Sill - 1x75mm 75 1 AEROSTONE I THE SOLID CHOICE I PAGE ANVIL WAY, WELSHPOOL WA 6106 I P:
44 Window Sills Ovolo Sill - 1xmm 1 Rio sill - 172xmm 172 WINDOW SILLS Sloping sill - 172x75mm Sorrento Sill - 172x75mm Tries Sill - 1xmm 1 AEROSTONE I THE SOLID CHOICE I PAGE 44
45 Window Skirts ANVIL WAY, WELSHPOOL WA 6106 I P:
46 Window Skirts Skirts are the ornate sills that drape down from the window sill. This can be on its own or in the combination of a face fixed or built in sill. Either way, you must allow for the added thickness of the skirt. The shapes are cut out of 25mm thick bands and the pattern is set out even from the centre with common traits to all. Skirts are typically used for Colonial or Federation styles and can be applied to Modern style homes when used on their own. Colonial Window Skirt Type 1 Colonial Window Skirt Type 2 WINDOW SKIRTS Colonial Window Skirt Type 3 Colonial Window Skirt Type 4 Federation Window Skirt Type 1 AEROSTONE I THE SOLID CHOICE I PAGE 46
47 Keystones ANVIL WAY, WELSHPOOL WA 6106 I P:
48 Keystones Historically a keystone was the centre block at the top of an Arch that locked the structure in place. Today the keystone is used as an ornamental feature used to emphasise major openings such as windows and garage openings, and is more commonly used over porticos and entries. Keystone - Art Deco Keystone - Capped Rustic Keystone - Plain Keystone - Rebated KEYSTONES Keystone - Rustic Keystone - Splayed Rebated Keystone - Splayed AEROSTONE I THE SOLID CHOICE I PAGE 48
49 Profiled Keystones Profiled Keystone - Colonial Profiled Keystone - Cyma Profiled Keystone - Florentine Profiled Keystone - Hawaii Profiled Keystone - Lincoln Profiled Keystone - Miami PROFILED KEYSTONES Profiled Keystone - Ovolo Profiled Keystone - Rio Profiled Keystone - Sorrento Profiled Keystone - Triest AEROSTONE I THE SOLID CHOICE I PAGE ANVIL WAY, WELSHPOOL WA 6106 I P:
50 Quoining Quoins or Quoining is the term given to the imitation corner stones. Normally associated with Colonial style homes, these features have now become popular with modern homes. The profiles are square trenched (generally created by leaving a gap between quoins), and are used on the corners of a building or piers. Chamfered edges will give a softer look and create a V shape between the quoins. Stepped quoins (Colonial style) are created by having quoins at alternating lengths to simulate the end and front of a solid block laid in an alternating fashion. Cavetto Chamfered QUOINING Width 400 Width 400 Colonial Lincoln Width 400 Width 400 AEROSTONE I THE SOLID CHOICE I PAGE
51 Quoining Ovolo Stepped Charleston Width 400 Width 400 QUOINING Trenched Verona Width 400 Width 400 AEROSTONE I THE SOLID CHOICE I PAGE ANVIL WAY, WELSHPOOL WA 6106 I P:
52 The solid choice in architectural mouldings ANVIL WAY, WELSHPOOL WA 6106 P: I info@aersotone.com.au
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