Solutions for Optimizing Oil & Gas Operations. Wellhead Solutions
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1 Solutions for Optimizing Oil & Gas Operations Solutions
2 Introduction INTECH s Automation Solutions cover design, manufacturing, installation, commissioning and operation & maintenance of Systems on any location worldwide. Our wellhead products include generic and custom built vendor-neutral solutions which range from hydraulic control panels and subsea master control stations to wellhead s and injection skids. Hydraulic Control Panels INTECH Control Panels provide safe and reliable operations. INTECH s solutions include: Single-well and multiple-well hydraulic control panels SIL-3, Zone 1, certified components SCSSV, SSV, WV, Choke Valve and other valve control SCSSV 5-7 minutes Equalization Logic incorporated Enclosed assembly with integrated HPU Hydraulic, Pneumatic, or Electric controls (with manual override option) Accumulators, filters and instrumentation for both LP and HP supply headers Sequential open/close logic for ESD Front Panel Displays Fusible Loop for local ESD Intelligent Well Flow Controls INTECH s Intelligent Well Flow Controls help to optimize well flow and can be operated automatically, manually, or remotely as part of an intelligent completion. They help to selectively control multiple producing zones thereby maximizing productivity. Our solutions come Backup and sustainable data logging which is capable of seamless integration with leading industrial SCADA and Historians Design based on industry s leading manufacturers of Instrumentation and Control equipment meeting the needs of critical applications and ensuring absolute reliability Active regional operation centers ensuring worldwide availability of resources.
3 Remote Terminal Units (): PCS, SIS, F&G INTECH's wellhead solutions come with packaged s providing: Seamless integration of PCS, SIS and FGS Stand-alone and integrated MCS operation capable Real-time data acquisition and monitoring for: ESD conditions Pump operators Valve pressure Remote monitoing (Telemetry Control) Conventional or solar powered solutions SCADA INTECH systems are designed for maximizing output through: Robust and compact solution scalable to aggregate remote fields Mobile based applications for remote monitoring Latest and reliable communication technologies; including GSM, LTE, wireless radio Variable data transmission rate gives cost control SMS and based alarm notifications Remote diagnostics and upgrade facility Artificial Lift Systems INTECH provides automation expertise for all Artificial Lift Systems including Gas Lift Systems and Rod Pump Controllers. INTECH systems offer: Efficient lift synchronized with reservoir data Fewer system outages Optimized output to prolong reservoir life Better return on asset Reduced maintenance costs Process Package Fusible Plugs SSV Wing Actuator Pneumatic or Hydrolic SSV Master Actuator Pneumatic or Hydrolic ESD Pressure IN SERVICE Hydraulic Pressure to SC-SSV SHUTDOWN Pneumatic Pressure to Wing Valve Remote ESD Station Solar Panels CCTV Encoder HMI INTECH s Instrumentation Package includes: (a) Gas Conditioning (b) (c) Chemical Injection Skids Instrumentation Explosion proof ATEX, Baseefa, GOST-R, GOST-K certified packaged solutions Chemical injection to treat casing and pipeline Calibration & certification services Reliable and efficient moisture conditioning to typical pipeline requirements Efficient filtering of dust particles TT FT Well Control Panel Air or Electrical Supply SCADA SC-SSV Chemical Injection Skid LT LT FT Router DATA Historian Switch ROD Pump Separator Communication and Surveillance INTECH helps keep your assets secure and enhance monitoring with solutions that include: TT Motors Speed Drives Metering Skid To Processing Facility Anti intrusion CCTV Video Voice Communication Data Communication
4 INTECH The One Stop Shop INTECH is a "One Stop Shop" for automation and its Solutions deliver on that promise. INTECH s experienced engineers and well tested designs guarantee that you get the best fit for all your Automation requirements. Our vast range of wellhead solutions allows INTECH to execute projects as the "Main Automation Contractor". More the 150 man years of evaluating, designing and manufacturing WHCP Certified Design (as per requirements) Customizable to field requirements Designed for extreme environments Sequential Startup and Shutdown Specs Panel Certifications Panel Thermal Management Vortex coolers, Air conditioner, Fresh air cooling, Heat exchangers, Electric heaters, Panel insulation * components designed for NACE compliance Operating Conditions Design Temperature Min -50º C Max 85º C Operating Temperature Min -40º C Max 75º C Hydraulic Pressure SCSSV, SSV, CV, UMV, WV upto 10,000 psi * 3,4,5 or greater valve circuit options * higher pressure systems can be supplied on request Electrical Power 120V AC / 60 Hz 240V AC / 50 Hz 24 VDC 380V AC / 60 Hz 440V AC / 50 Hz Solar Powered Reservoir Corrosion resistant material suitable for hydraulic fluids Filler Breather Flame Arrestor Level Gauging Magnetic Particle Collector * components designed for NACE applications Pump Specs Pump Drive Electric Hydraulic Pneumatic Hand Pump Pneumatic supply Air Compressed Air N2 Conditioned Raw Gas Raw Gas + Hydraulic Fluid Water Glycol Based Solenoid Supply EEXD 3 way Universal Mineral Oil Based Other + Raw gas conditioning package as pnuematic drive to remove condesate, metal and sand particles General Material of Construction Stainless steel (304, 316, 316L, etc.) Marine grade copper-free aluminium light alloy 1 ) External epoxy painting with colour on request 2 ) Internal anti-condensate painting * Material selection can vary depending upon customer s requirement
5 What Our Customers Say... INTECH successfully completed the supply, design and commissioning of Hydro-Pneumatic Control Panels to the entire satisfaction of OMV. We wish them success in their future endeavors. The experience, knowledge and dedication of INTECH Process Automation team was instrumental in executing a professional job towards the Control and Safety Systems of the Project. I would personally like to thank you for your vendor support based on my experiences over the last 12 to 18 months you are well ahead of the industry curve on this aspect. We will be sure to let others in the industry know. Procurement & Contracts Manager Sr. I&E Engineer Sr. Systems Engineer EPC End User Americas Asia Middle East INTECH Process Automation Perú S.A.C. Av. República De Panamá N 3030 Oficina 7a San Isidro, Lima, Perú Tel: Cel: INTECH Process Automation Rukan Permata Senayan, Blok C Nomor 5, 4th Floor, Jalan Tentara Pelajar, Kebayoran Lama, Jakarta Selatan, Indonesia Tel & Fax: INTECH Process Automation Inc. Br. G-201 Al-salah Tower, P.O. Box 4270, Al-khobar , Kingdom Of Saudi Arabia Tel: , WORLD HQ INTECH Process Automation Inc W. Sam Houston Parkway N. Suite A-100 Houston, TX 77041, USA Tel: Fax: Europe INTECH Process Automation Sarl 168 Avenue Charles De Gaulle, Neuilly-sur-seine Cedex, France eusales@intechww.com Central Asia INTECH Process Automation LLP. 5A Erniyazova Str. Atyrau, Kazakhstan Tel: Fax: INTECH Process Automation Pte. Ltd 600 North Bridge Road, #23-01 Parkview Square, Singapore Tel: Fax: INTECH Process Automation (Shanghai) Co. Ltd. Room 1605c, 16f Feidiao International Building, No.1065 Zhaojiabang Road, Xuhui District, Shanghai P.R.C. Tel: Fax: INTECH Process Automation Pvt. Ltd. 2nd Floor, Commercial Building #2 PCSIR Phase II Lahore 54782, Pakistan Tel: , /11 Fax: Vendor Expertise linkedin.com/company/intech-process-automation facebook.com/intechprocessautomation OEM Africa INTERNATIONAL HQ INTECH Process Automation FZCO P.O. Box 61479, RA08ZC01, JAFZA, DUBAI, United Arab Emirates Tel: Fax: INTECH Process Automation Nigeria Ltd. 64b, Abacha Link Road, G.R.A. III, Port Harcourt, Rivers State, Nigeria Tel: Liaisons Office, Victoria Islands Lagos, Nigeria Tel: ngsales@intechww.com INTECH Process Automation FZCO Br. 470, Italian City, Erbil, Iraq Tel: , North Africa Operations Tel: , marketing@intechww.com INTECH Process Automation Inc. (Sucursal De Angola) Casa Nº B07, Condominio Boulevard, Via Al16, Talatona, Luanda - Republica De Angola Tel: Fax: aosales@intechww.com africasales@intechww.com Standards & Certifications Notice: All registered logotypes, trademarks, brands, product and services marks used in this document are acknowledged as properties of their respective companies/owners and such companies/owners have not consented to their use by INTECH (Term INTECH is used for INTECH Process Automation Inc. and its affiliates). INTECH is not affiliated with these logotypes, trademarks, brands, product and services marks and any use by INTECH should not be construed as an endorsement of INTECH or its services. The services described herein are provided solely by INTECH All rights reserved by INTECH Process Automation Inc.
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